NAVY MIL-PRF-32161 (1)-2009 INSULATION HIGH TEMPERATURE FIRE PROTECTION THERMAL AND ACOUSTIC《高温防火隔热和隔音》.pdf

1、 Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Sea Systems Command, ATTN: SEA05M2, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard, DC 20376-5160 or emailed to CommandStandardsnavy.mil, with the subject line “Document Comment”. Since contac

2、t information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil. AMSC N/A FSC 2090 INCH-POUND MIL-PRF-32161 w/AMENDMENT 1 25 June 2009 SUPERSEDING MIL-PRF-32161 29 June 2004 PERFORMANCE SPECIFICATION INSULATION,

3、HIGH TEMPERATURE FIRE PROTECTION, THERMAL AND ACOUSTIC This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification establishes the requirements for high temperature materials for use as fire protection, and thermal insul

4、ation and acoustic insulation for fire protection areas. 1.2 Classification. High temperature insulation materials should be of the following types and classes, as specified (see 3.4, 6.1.1, and 6.2), and have a fire resistance designation of N-30. 1.2.1 Types. Type I - High temperature insulation p

5、anel, fire-protective Type II - High temperature insulation panel, ambient thermal Type III - High temperature insulation panel, acoustical Class 1 - Alternate acoustic absorptive treatment for ventilation ducts, bulkheads, and overheads Class 2 - Alternate acoustic absorptive treatment for machiner

6、y Spaces Class 3 - Alternate high transmission loss treatment for use in other than machinery spaces Class 4 - Alternate high transmission loss treatment for use in machinery spaces 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this

7、 specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified req

8、uirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unl

9、ess otherwise specified, the issues of these documents are those cited in the solicitation or contract. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32161 w/Amendment 1 DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-A-3316 - Adhesives, Fire-Resi

10、stant, Thermal Insulation MIL-A-23054 - Acoustic Absorptive Board, Fibrous Glass Perforated Fibrous Glass Cloth Faced MIL-PRF-24596 - Coating Compounds, Nonflaming, Fire-Protective (Metric) MIL-DTL-24607 - Enamel, Interior, Nonflaming (Dry), Chlorinated Alkyd Resin, Semigloss DEPARTMENT OF DEFENSE S

11、TANDARD MIL-STD-3020 - Department of Defense Standard Practice for Fire Resistance of U.S. Naval Surface Ships (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA

12、19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation o

13、r contract. BUREAU OF MEDICINE AND SURGERY (BUMED) BUMED INST 6270.8 - Procedures for Obtaining Health Hazard Assessments Pertaining to Operational Use of a Hazardous Material (Copies of this document are available from the Bureau of Medicine and Surgery, Department of the Navy, 2300 E Street, NW, W

14、ashington, DC 20372-5300 or online at http:/navymedicine.med.navy.mil.) NAVAL SEA SYSTEMS COMMAND (NAVSEA) S9510-AB-ATM-010 - Nuclear Powered Submarine Atmosphere Control Manual (Copies of this document are available from the Commander, Naval Sea Systems Command, ATTN: SEA 05Z42, 1333 Isaac Hull Ave

15、. SE Stop 5122, Washington Navy Yard, DC 20376-5122 or online at https:/smcl.dt.navy.mil.) CODE OF FEDERAL REGULATIONS 40 CFR 261 - Protection of Environment: Identification and Listing of Hazardous Waste (Copies of this document are available from the Superintendent of Documents, U.S. Government Pr

16、inting Office, Washington DC 20401 or online at www.gpoaccess.gov/index.html.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contra

17、ct. ASTM INTERNATIONAL ASTM C167 - Thickness and Density of Blanket or Batt Thermal Insulations, Standard Test Methods for (DoD adopted) ASTM C177 - Steady-State Heat Flux Measurements and Thermal Transmission Properties by Means of the Guarded-Hot-Plate Apparatus, Standard Test Method for (DoD adop

18、ted) ASTM C423 - Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method, Standard Test Method for (DoD adopted) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32161 w/Amendment 1 ASTM C518 - Steady-State Therma

19、l Transmission Properties by Means of the Heat Flow Meter Apparatus, Standard Test Method for (DoD adopted) ASTM C592 - Mineral Fiber Blanket Insulation and Blanket-Type Pipe Insulation (Metal-Mesh Covered) (Industrial Type), Standard Specification for (DoD adopted) ASTM C665 - Mineral-Fiber Blanket

20、 Thermal Insulation for Light Frame Construction and Manufactured Housing, Standard Specification for (DoD adopted) ASTM C1139 - Fibrous Glass Thermal Insulation and Sound Absorbing Blanket and Board for Military Applications, Standard Specification for ASTM D579 - Greige Woven Glass Fabrics, Standa

21、rd Specification for (DoD adopted) ASTM D5035 - Breaking Force and Elongation of Textile Fabrics (Strip Method), Standard Test Method for (DoD adopted) ASTM E84 - Surface Burning Characteristics of Building Materials, Standard Test Method for (DoD adopted) ASTM E90 - Laboratory Measurement of Airbor

22、ne-Sound Transmission Loss of Building Partitions and Elements, Standard Test Method for (DoD adopted) ASTM E795 - Mounting Test Specimens During Sound Absorption Tests, Standard Practices for (DoD adopted) ASTM E1123 - Mounting Test Specimens for Sound Transmission Loss Testing of Naval and Marine

23、Ship Bulkhead Treatment Materials, Standard Practices for (Copies of these documents are available from ASTM International, 100 Barr Harbor Dr., PO Box C700, West Conshohocken, PA 19428-2959 or online at www.astm.org.) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO 1182 - Reaction to Fire

24、Tests for Building Products - Non-Combustibility Test (Copies of this document are available from ISO, 1, rue de Varemb, CH-1211 Geneva 20, Switzerland or online at www.iso.org.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of

25、 this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. Unless otherwise specified (see 6.2), a sample s

26、hall be subjected to first article inspection in accordance with 4.2 (see 6.3). 3.2 Material. 3.2.1 Composition. 3.2.1.1 Type I. Type I shall consist of a high temperature fire insulation panel, plus additional materials and requirements as specified in 3.4.1. Asbestos and ceramic fibers and compone

27、nts containing asbestos and ceramic fibers are prohibited. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32161 w/Amendment 1 3.2.1.2 Types II and III. Types II and III shall consist of a high temperature fire insulation panel (Type I) plu

28、s additional materials and requirements as specified in 3.4.1. The Type I material contained in Type II and Type III configurations shall be the thickness that meets 3.5.3.3 and shall be the outermost layer of the configuration. Asbestos and ceramic fibers and components containing asbestos and cera

29、mic fibers are prohibited. 3.2.2 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the material meets or exceeds the operational and maintenance requirements, and pro

30、motes economically advantageous life cycle costs. 3.2.3 Toxicity. The high temperature fire insulation shall have no adverse effect on the health of personnel when used for its intended purpose. The high temperature fire insulation shall be assessed by the Navy and Marine Corps Public Health Center

31、(NMCPHC) using the administrative Health Hazard Assessment (HHA). A flowchart for this process can be found as enclosure (1) of BUMED INST 6270.8. The HHA is a review of the high temperature fire insulation based on information submitted by the manufacturer, to assess health hazards associated with

32、the handling, application, use and removal of the product. The high temperature fire insulation shall not cause any environmental problems during waste disposal (see 4.5 and 6.5). 3.2.4 Off-gassing. The high temperature fire insulation shall be certified for and assigned a usage category of either “

33、Permitted” or “Limited” in accordance with the Material Control Program chapter of NAVSEA S9510-AB-ATM-010 (see 4.6 and 6.6). 3.3 High temperature insulation panel. 3.3.1 Dimensions and tolerances. Dimensions and dimensional tolerances are specified in table I (see 6.2). TABLE I. Dimensional toleran

34、ces. Tolerances (in.) Length* (in.) Width*(in.) Thickness* (in.) Type Length Width Thickness Type I, II, and Type III Classes 1 and 2 36 - 48 24 2.25 14 14 +18, -0 Type III, Classes 3 and 4 36 - 48 24 4 14 14 +14, -0 *Note: A variation in length, and/or width, and/or thickness may be authorized, if

35、approved, by NAVSEA to meet the performance requirements of this specification. 3.3.2 Areal density. The density of all types of high temperature insulation panels shall not exceed limits specified in table II. TABLE II. Material density. Maximum areal density* (lb/ft2) Type Type I 1.4 Type II 1.6 T

36、ype III, Class 1 1.9 Type III, Class 2 1.6 Type III, Class 3 3.9 Type III, Class 4 3.6 *Note: A variation in maximum areal density may be authorized, if approved, by NAVSEA to meet the performance requirements of this specification. 4 Provided by IHSNot for ResaleNo reproduction or networking permit

37、ted without license from IHS-,-,-MIL-PRF-32161 w/Amendment 1 3.4 Types I, II, and III high temperature insulation panels. Types I, II, and III high temperature insulation panels shall have facing materials as described in 3.4.1. 3.4.1 Facing materials. 3.4.1.1 Type I and Type II. Type I and Type II

38、shall have a facing material which, when separated from the insulation, shall have a breaking strength not less than the values specified in table III. The high temperature fire insulation panel shall be attached to the facing material using an adhesive that meets the fire tests as specified in MIL-

39、A-3316, Class 1, Grade A adhesive. TABLE III. Facing requirements. Breaking strength, minimum, pounds for inch of width As received After heating to 900 F for 2 hours Warp Fill Warp Fill 300 255 70 60 3.4.1.2 Type III. Type III, Classes 1 through 4, shall have a facing material conforming to the req

40、uirements of MIL-A-23054, or to the requirements of ASTM C1139, Type III. The high temperature fire insulation panel shall be attached to the facing material using an adhesive that meets the fire tests as specified in MIL-A-3316, Class 1, Grade A adhesive. 3.4.2 Facing alignment. In the event that t

41、he facing material does not cover the entire surface of the high temperature fire insulation panel, the uncovered portion of the panel shall not extend farther than 18 inch from any edge. The facing shall not extend over the edge of the panel more than 18 inch. 3.4.3 Facing material adhesion. The fa

42、cing on Types I, II, and III shall have a peel strength of not less than 1 lb/in2. 3.4.3.1 Test notes and observations. Because of the various types of insulation material and attachment methods used, variations in peel strengths may be observed. Some backing materials may not have sufficient struct

43、ural strength to withstand more than 1 pound of separation force from the cemented facing material. In these instances, it may be observed that the insulation backing material has separated, and a thin layer of matt may be seen attached to the facing. This is not a failure of the adhesive used; it i

44、s structural failure of the backing material. Failure of the backing material should be noted in the test report. 3.5 Performance characteristics. 3.5.1 Thermal conductivity of high temperature insulation panel. The thermal conductivity (k) of the Type I high temperature fire insulation panel shall

45、not exceed 0.26 Btu-in/ft2-hr-F at mean temperature of 75 F (23 C). The thermal conductivity (k) of the Type II high temperature thermal insulation panel shall not exceed 0.28 Btu-in/ft2-hr-F at mean temperature of 75 F (23 C). 3.5.2 Paintability. Type I, II, and III high temperature fire insulation

46、 faced panels shall be compatible with specified paint. 3.5.3 Fire performance. 3.5.3.1 Flame spread (Types I, II, and III). The flame spread index shall not be greater than 25 for Type I, Type II, and Type III, Classes 1 through 4. 3.5.3.2 Smoke density (Types I, II, and III). Smoke developed index

47、 shall not be greater than 50. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32161 w/Amendment 1 6 3.5.3.3 Full-scale fire resistance test (Type I). The full-scale fire resistance test shall provide a minimum of 30 minutes of protection b

48、ased on: a. The fire-containment assembly, bulkhead assemblies with attached insulation, shall have withstood the fire endurance test without passage of flame for a time period equal to that for which the classification is desired, and b. Transmission of heat through the assembly during the fire end

49、urance test period shall not have raised the average temperature on its unexposed surface more than 250 F (139 C) above its initial temperature, nor the temperature of any one point on the surface, more than 325 F (181 C) above its initial temperature (see 4.4.8.3). 3.5.3.4 Non-combustibility (Type I). The high temperature fire insulation panels core material shall be non-combustible. Facing materials and their adhesives