NAVY MIL-R-17882 E-1993 REPAIR KITS METALLIC PIPE AND GENERAL PURPOSE DAMAGE CONTROL《损害管制一般用途金属管修理工具包》.pdf

1、a e IINCH- POUND I MIL-R- 178823 6 Januarv 1993 SUPERSEDING 30 June 1978 (See 6.8) MIL-R- 17882D MILITARY SPECIFICATION REPAIR KITS, METALLIC PIPE AND GENERAL PURPOSE, DAMAGE CONTROL This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Sco

2、pe. This specification covers repair kits for metallic pipe and general purpose damage control use. 1.2 Classification. Metallic pipe and general purpose damage control kits are furnished as one of the following, as specified (see 6.2): Kit 1 - Synthetic thermosetting resin and hardener in liquid fo

3、rm with instruction manual, glass cloth, polyvinylchloride (PVC) film, tools, and safety equipment. Kit 2 - Synthetic thermosetting resin and hardener in paste form with spatulas only. Kit 3 - Synthetic thermosetting resin and hardener in liquid form only. Beneficial comments (recommendations, addit

4、ions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Sea Systems Command, Attn: 05442, 2531 National Center, Bldg. 3, Washington, DC 20362-5160 by using the self-addressed Standardization Document Improvement Proposal (DD For

5、m 1426) appearing at the end of this document or by letter. AMSC N/A FSC 4730 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 0 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-17882E 999990b Lb98970 874 MIL-R-1

6、7882E . 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 SDecifications. standards. and handbooks. The following specifi- cations, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise Specified, the issues of these documents are those listed i

7、n the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL A-A- 1048 L-P-375 T-T-881 GGG- S - 278 PPP - C - 96 PPP- C- 186 PPP - F - 320 MILITARY MIL- P- 116 MIL-L-19140 STANDARDS FEDERAL

8、 FED-STD-191 FED-STD-791 FED-STD-313 - Coated Abrasive Cloth, Aluminum Oxide. - Plastic Film, Flexible, Vinyl Chloride. - Twine, Cotton, Seine. - Shears and Scissors. - Cans, Metal, 28 Gauge and Lighter. - Containers, Packaging and Packing for Drugs, Chemicals, and Pharmaceuticals. - Fiberboard: Cor

9、rugated and Solid, Sheet Stock (Container Grade), and Cut Shapes. - Preservation, Methods of. - Lumber and Plywood, Fire Retardant Treated. - Textile Test Methods. - Lubricants, Liquid fuels, and Rela Methods of Testing. ed Produc ; - - Material Safety Data, Transportation Data and Disposal Data for

10、 Hazardous Materials Furnished to Government Activities. MILITARY MIL-STD-2073-1 - DOD Materiel Procedures for Development and Application of Packaging Requirements. (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the Standardiz

11、ation Documents Order Desk, BLDG. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2.1.2 Other Government documents. drawings. and Dublications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise spe

12、cified, the issues are those cited in the solicitation. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-!IL-R-L7882 m 9999906 II698971 700 m MIL-R- 178823 PUBLICATIONS DEPARTMENT OF LABOR (OSHA) Code of Federal Regulations (CFR) 29, Part 1910.1000

13、- Occupational Safety and Health Standards (The Code of Federal Regulations (CFR) and the Federal Register (FR) are for sale on a subscription basis by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402. When indicated, reprints of certain regulations may be obtai

14、ned from the Federal agency responsible for issuance thereof. ) 2.2 Non-Government Publications. The following document(s) form a part of this document to the extent specified herein. Unless otherwise specified, the issues of the documents which are DOD adopted are those listed in the issue of the D

15、ODISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) D 3951 - Standard Practice for Commercial Packaging. (DoD adopted) (App

16、lication for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103-1187.) (Non-Government standards and other publications are normally available from the organizations that prepare or distribute the documents. These documents also may

17、 be available in or through libraries or other informational services.) 2.3 Order of Drecedence. In the event of a conflict between the text of this document and the references cited herein (except for related associated detgil specifications, specifications, specification sheets or MS standards), t

18、he text of this document takes precedence. supersedes applicable laws and regulations unless a specific exemption has been obtained. Nothing in this document, however, 3. REQUIREMENTS 3.1 Qualification. Repair kits furnished under this specification shall be products which are authorized by the qual

19、ifying activity for listing on the applicable qualified products list at the time of award of contract (see 4.3 and 6.3). 3.1.1 Material safetv data sheet MSDS1. The contracting activity shall be provided a material safety data sheet at the same time of contract award. The MSDS shall be provided in

20、accordance with the requirements of FED-STD-313. The MSDS shall be included with each shipment of the material covered by this specification (see 6.6). 3.2 Materials. Materials shall be of the highest quality and shall be free from foreign or extraneous matter which might adversely affect the perfor

21、mance characteristics of the resin or reinforcing materials. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-R-17882E W 9999906 it698972 b47 . Item Quant i ty MIL-R-17882E References 3.3 Contents. The kit shall consist of the items specified f

22、or kit 1, 2, or 3 of table I, as specified (see 6.2). Resin, paste Four cans, 300 grams each Paint paddle Four each Hardener, paste Four cans, 75 grams each 3.4 3.4.2 3.3.7 Kit 1 Resin, liquid Four cans, 400 grams each Hardener, liquid Four containers, 100 grams each Resin, liquid Hardener, liquid C

23、loth, glass, woven roving Void cover Film, PVC Paint paddle Chalk line Abrasive cloth Scissors Gloves, polyethylene Visitor specs 3.3.1 3.3.2 Four cans, 400 grams each Four containers, 100 grams each One piece, 24 by 40 inches One piece, 8 by 36 inches One piece, 48 by 60 inches Four each 1/8 pound

24、One sheet, 9 by 11 inches One each Four pairs Two each 3.3.1 3.3.2 3.3.4 3.3.5 3.3.6 3.3.7 3.3.8 3.3.9 3.3.10 3.3.11 3.3.12 Kit 2 3.3.1 Liuuid resin. The liquid resin shall be a thermosetting epoxy type material compounded with or without additional filler material, and shall conform to the requirem

25、ents specified in 3.3.1.1, 3.3.1.2, and 3.3.2.3 through 3.3.2.5. 3.3.1.1 Viscosity of liauid resin. The resin shall have a viscosity of not less than 6000 centipoises (cP) nor Fahrenheit (OF) as determined by a Brookfield synchro-lectric viscosimeter. greater than 20,000 CP at 73 2 2 degrees 3.3.1.2

26、 Specific gravity of liauid resin. The liquid resin shall have a specific gravity of 1.20 i 0.15 at 60F, as determined by weighing a known volume. 3.3.2 Liuuid hardener. The hardener shall be a liquid that mixes readily with the resin, reacts as specified in 3.3.3, and conforms to the requirements s

27、pecified in 3.3.2.1 through 3.3.2.5. 3.3.2.1 Viscosity of liauid hardener. The liquid hardener shall have a viscosity of not synchro-lectric viscosimeter. greater than 1000 CP at 73 for eyes, get medical attention. DO NOT DISPOSE OF EMPTY CONTAINER AT SEA.“ Do not mix hardener and resin together unt

28、il actually Use only with liquid hardener provided in this kit. Use protective clothing, gloves 5.4.1.2 Labeling for Paste resin container. The following information shall be provided on a durable printed label: “Paste Epoxy Resin for Repair Kit, Metallic Pipe and General Purpose, Damage Control Sto

29、rage life at 125F - 24 months. CAUTION: ready to use. WARNING: May cause skin irritation. Vapor harmful. Avoid exposure to vapor. Use respirator, if adequate ventilation is not available. Avoid contact with the skin or eyes. and visitors specs. In case of accidental contact, promptly flush skin or e

30、yes with plenty of water for 15 minutes; for eyes, get medical attention. DO NOT DISPOSE OF EMPTY CONTAINER AT SEA.“ Do not mix hardener and resin together until actually Use only with paste hardener provided in this kit, Use protective clothing, gloves 5.4.1.3 Labeline of liauid hardener container.

31、 The following information shall be provided on a durable printed label: “Liquid Hardener for Liquid Epoxy Resin. Storage life at 125F - 24 months. CAUTION: use. WARNING: May cause skin irritation. Vapor harmful. Avoid exposure to vapor. available. Avoid contact with the skin or eyes. and visitors s

32、pecs. In case of accidental contact, promptly flush skin or eyes with plenty of water for 15 minutes; for eyes, get medical attention. DO NOT DISPOSE OF EMPTY CONTAINER AT SEA.“ Do not mix hardener and resin together until actually ready to Use only with liquid epoxy resin provided in this kit. Use

33、respirator, if adequate ventilation is not Use protective clothing, gloves 19 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-L7882E M 999990b Lb98988 TO4 M MIL-R-17882E 5.4.1.4 Labeling for paste hardener container. The following information s

34、hall be provided on a durable printed label: “Paste Hardener for Paste Resin. Storage life at 125F - 24 months. CAUTION: use. WARNING: May cause skin irritation. Vapor harmful. Avoid exposure to vapor. available. Avoid contact with the skin or eyes. and visitors specs. or eyes with plenty of water f

35、or 15 minutes; for eyes, get medical attention. Do not mix hardener and resin together until actually ready to Use only with paste epoxy resin provided in this kit. Use respirator, if adequate ventilation is not Use protective clothing, gloves In case of accidental contact, promptly flush skin The e

36、ntire contents of this container of hardener shall be mixed with the paste resin in the resin can, or may be used proportionately, 4 parts of resin to 1 part of hardener. DO NOT DISPOSE OF EMPTY CONTAINER AT SEA.“ 5.4.5 Marking of kits. 5.4.5.1 Kit-l. the following information: Each carton containin

37、g kit-1 materials shall be marked with “Kit-l. Contains liquid resin and associated materials for Repair Kit, Metallic Pipe and General Purpose, Damage Control. Store in a cool place. Storage life at 125F - 24 months. Lot number. I 5.4.5.2 Kit-2. the following information: Each carton containing kit

38、-2 materials shall be marked with “Kit-2. Contains paste resin and associated materials for Repair Kit, Metallic Pipe and General Purpose, Damage Control. Store in cool place. Storage life at 125F - 24 months. Lot number. I 5.4.5.3 Kit-3. the following information: Each carton containing kit-3 mater

39、ials shall be marked with “Kit-3. Contains liquid resin and liquid hardener for Repair Kit, Metallic Pipe and General Purpose, Damage Control. Store in a cool dry place. Storage life at 125F - 24 months. Lot number. I 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without li

40、cense from IHS-,-,-MIL-R-17882E m %999Ob Lb98989 940 m MIL-R-17882E 5.5 Material Safety Data Sheet (MSDS). A copy of the MSDS shall be attached to the shipping document for each destination (see 3.1.1 and 6.6). a 6. NOTES (This section contains information of a general or explanatory nature that may

41、 be helpful, but is not mandatory.) 6.1 Intended use. The repair kits covered by this specification are intended for making repairs to metallic piping systems and other types of metallic and nonmetallic structures. Kit-1 is used primarily for patching piping systems, and kit-2 is used primarily for

42、patching small holes and cracks (less than 1-inch diameter) in metallic and nonmetallic structures. Kit-3 provides an option to purchase the resin and hardener in liquid form only. 6.2 Acauisition reauirements. Acquisition documents must specify the following: Title, number, and date of this specifi

43、cation. Assembly number required (see 1.2 and 3.3). Issue of DoDISS to be cited in the solicitation and, if required, the specific issue of individual documents referenced (see 2.1.1 and 2,2). Record of MDI and TDI tests and certification, and Material Safety Data Sheets (MSDS) (see 4.7.2.7). When P

44、OP requirements are not required (see 5.1.1). When fire-retardant lumber and plywood is not required Class or fire-retardant fiberboard required (see 5.1.2(b). Levels of packaging required (see 5.2 and 5.3). Container selection if other than contractors option (see 5.2.1.1.2 When caseliners are not

45、required (see 5.3.1.1.1.1). Special marking, if required (see 5.4). (see 5.1.2(a). and 5.3.1.1). 6.3 Qualification. With respect to products requiring qualification, awards will be made only for products which are, at the time of award of contract, qualified for inclusion in Qualified Products List

46、QPL No. 17882 whether or not such products have actually been so listed by that date. contractors is called to these requirements, and manufacturers are urged to arrange to have the products that they propose to offer to the Federal Government tested for qualification in order that they may be eligi

47、ble to be awarded contracts or purchase orders for the products covered by this specification. The activity responsible for the Qualified Products List is the Naval Sea Systems Command, SEA 05422, 2531 National Center, Bldg. 3, Washington, DC 20362-5160 and information pertaining to qualification of

48、 products may be obtained from that activity. “Provisions Governing Qualification SD-6“ (see 6.3.1). The attention of the Application for qualification tests must be made in accordance with 6.3.1 Copies of “Provisions Governing Qualification SD-6“ may be obtained upon application to Standardization

49、Documents Order Desk, Bldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094. 21 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-R-17882E W 9999906 Lb98990 bb2 D MIL-R-17882E Acceptance number ( defect ive) 6.4 AcceDtabie aualitv levels (AQLs) and lot reiection. 6.4.1 AQLs for aualitv conformance examination. If the number of defective repair kits in any sample (see 4.4.2) exceeds the acceptanc