NAVY MIL-S-85634-1984 SEALER HEAT SEAM TAPE& PATCH ANTI EXPOSURE COVERALL《反暴露工作服煤层磁带＆补丁热密封》.pdf

1、MIL-S-85b34 35 U 777770b 0258205 8 U 3 -16447 MIL-S-85634 (AS) 30 April 1984 MILITARY SPECIFICATION SEALER, HEAT,SEAM TAPE AND PATCH, ANTI-EXPOSURE COVERALL This specification is approved for use by the Naval Air Systems Command, Department of the Navy, and is avail- able for use by all Departments

2、and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for a seam and patch sealing machine, for use in the modification and repair of flyers anti-exposure coveralls. 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications, standarb,;

3、, an handbooks. Unless otherwise specified, the following specifications, standards, ani handbooks of the issue listed in that issue of the Department of Defense Index of Specifications and Standards (DoDISS) speci- fied in the solicitation, form a part of this specification to the extent specified

4、her ein. SPECIFICATIONS MILITARY MIL-R-4 608 9 - Rubber, Sponge, Silicone, Closed Cell. STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by MIL-STD-1188 - Commercial Packaging of Supplies and Equipment. Attributes. Beneficial comments (recommendations, additions, deleti

5、ons) and any pertinent data which may be of use in improving this document should be addressed to: Naval Air Systems Command, Department of the Navy, Washington, DC 20361, attn: 5311B, by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of th

6、is document or by letter, - - I -I _- FSC 3540 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-Sb3 35 W 777770b 025820b T i- MIL-S-85634 (AS) 2.1.2 Other Government documents, drawings and publications. The following other Government documents

7、form a part of this specification to the extent speci- f ied herein, DRAWINGS 1525AS101 - Heat Sealer, Seam Tape and Patch, Anti-Exposure Coverall. 1525AS102 - Heat Sealer, Seam Tape and Patch, Anti-Exposure Coverall. (Copies of specifications, standards, handbooks, drawings, and publications requir

8、ed by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) 2.1.3 Order of precedence. In the event of a conflict between the text of this specillcation and the references cited herein, the text of

9、 this specification shall take precedence. 3,l First article, When specified, a sample shall be subjected to first arti- cle inspection (see 4.3 and 6.2.1). 3.2 Materials. The sealer shall be manufactured from materials that will with- etand continuous daily operation for extended periods of time (s

10、ee Drawing 1525AS101). 3.2.1 Replacement parts, All non-repairable parts shall be available from the manufacturer. changeable . All replacement parts shall be physically and functionally inter- 3.3 Design and construction, The sealer shall include a stationary anvil upon which th6 anti-exposure cove

11、rall, with seam tape or patch, will be placed. the anvil ehall be a moveable pressure/heat plate that shall be manually lowered to meet the anvil thus applying pressure and heat to the material and patch, sign and construction of the sealer shall conform to this specification and Drawing 1525AC101.

12、Above The de- 3.3.1 _Anvil. The anvil shall be mounted on a pedestal at least 8 inches high, measured from the basa of the machine to the top of the anvil, shall be round, measuring 3 inches in diameter by 3/8 inch thick, Two sheets of sporige rubber, conforming to MIL-R-46089, Grade F, 3/8 inch thi

13、ck, 12 by 12 inches, sEial1 be provided with each sealer for attachment to the anvil head or working ar ea I The anvil head 3.3.2 Pressure/heat plate.The pressure/heat plate shall be moveable so that it cati be manually lowered to meet the anvil. it will exert pressure on the anvil in varying amount

14、s that can be adjusted and pre- maintain the pre-set pressure, until such time as the operator releases the plate by upward pressure on a control arm or handle. a smooth, flat working surface measuring approximately 8 inches by 6 inches. The plate shall be designed so that The pressure/heat plate sh

15、all lock in the down position and The pressure/heat plate shall have set by the operator. 2- Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-8563Ll 35 M 7779706 0258207 L li MIL-S-85634 (AS) 3.3.3 Heating element and thermostat. % The pressure/

16、heat plate shall contain a thermostat and heating element capable of maintaining the working surface of the plate at sufficient temperature to bond the seam tape and patches to the material being repaired. 3.3.4 Temperature gage. The sealer s%ll ha.ve a temperature gage affixed that will display tem

17、perature readings from 100 less; to 600F, in increments of 100 or 3.3.5 Timer. The sealer shall have a bell ringing timing device that is cap- able of being set from O to 60 seconds. 3.3.6 Power input. The sealer shall have a 3 wire, grounded type electrical cord that will connect the sealer to 115

18、V, 60 Hertz, AC power. on/off power switch. There shall be an There shall also be an on-off indicating light, 3.4 Performance. 3.4.1 - Heat. The pressure heat plate shall be capable of maihtaining a temper- ature within the range of from 100F to 600F. capable of maintaining the typical operating tem

19、perature of 350F for not less than 90 minutes. The pressure heat plate shall be 3.4.2 Pressure. The amount of pressure that the pressure/heat plate exerts on the anvil must be adjustable and shall be expressed as a torque value in inch pounds. described in drawing NA 1525AS109 using a torque wrench.

20、 ually raised and lowered with a lever or handle and shall lock in the down position, until released by fhe operator. position shall require reasonable but not excessive force being applied to the handle or lever by the operator. Pressure shall be applied in a counter clockwise direction to the bolt

21、 The plate shall be man- Lowering the plate or releasing it from the locked 3.5 Marking. The sealer shall be marked with a permanent metal identification plate with the following information: NSN HEAT SEALER, SEAM TAPE AND PATCH, ANTI-EXPOSURE COVERALL MIL-S-85634 (AS) SERIAL NUMBER CONTRACT MTMBER

22、MANUFACTURERS NAME AND FSCM (Federal Source Code for Manufacturing) 115 VOLTS/ 60 HERTZ 3.6 Workmanship. The seam tape and patch heat sealer shall be manufactured to be uniform in quality, serviceability and appearance. It shall be of sufficient durability to withstand constant, prolonged daily use.

23、 The pressure/heat plate shall be free from burrs, cracks, voids, chips, blisters, sharp edges or other defects that would adversely affect the required smooth working surface. ing surface of the pressure/heat plate shall be covered with a material as specified in Drawing 1525AS102. The work- 4. QUA

24、LITY ASSURANCE PROVISIONS 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-5634 35 9999906 0258208 3 M MIL-S-85634 (AS) 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsi

25、ble for the performance of all inspec- tion requirements as specified herein, tract: or purchase order, the contractor may use his own or any other facilities suitable or the performance of the inspection requirements specified herein, unless disapproved by the Government. any o the inspections set

26、forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. Except as otherwise specified in the con- The Government reserves the right to perform 4.2 Clacsif ication of inspections. The inspections specified herein are c

27、lassiied as follows: a. First article inspection - First article inspection consists of examinations and tests performed on samples which are representa- tive of the production item after the award of a contract to de- termine that the production item meets the requirements of this specification (se

28、e 4.3). b. Quality conformance inspection - Quality conformance inspection consists of examinations and tests performed on individual pro- ducts or lots to determine conformance of the products or lots with the requirements set forth in this specification (see 4.4). 4.3 First artic1.e inspection. Th

29、e first article inspection of the seam and patch hast sealing machine shall consist of examinations and tests for al1 require- ments of this speification. 4.3.1 First article samples, Unless otherwise specified, as soon as practicable after the award of the contract or order, the manufacturer shall

30、submit one sealer, to an inspection laboratory designated by the government. representative of the construction, workmanship, components and materials to be used during production. When a contractor is in continuous production of these sec?lers, from contract to contract, submission of further first

31、 article inspection samples on the new contract may be waived at the discretion of the acquiring activ- ity (see 6.2.1). of the first article inspection does not waive the requirements for performing the quality conformance inspection. furnished to the Government: as directed by the contracting offi

32、cer (see 6.2.1). The sample shall be plainly identified by a securely attached durable tag or label marked with the following information: The sample shall be Approval of the first article inspection samples or the waiving The first article inspection sample shall be SAHPLE FOR FIRST ARTICLE INSPECT

33、ION HEAT SEALER, SEM1 TAPE AND PATCH, ANTI-EXPOSURE COVERALL MIL-S-85634 (AS) NMlE OP MANUFACTURER SERIAL NUHBER CONTRACT OR ORDER NUMBER 4.3.2 Documentation. Upon completion of the first article inspection, all the The applicable inspection reports, recommendations and comments pertinent for use in

34、 monitoring production will be forwarded to the cognizant Government activity. machine submitted for first article inspection shall be considered as part of the quantity to be delivered under the contract or order. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without licens

35、e from IHS-,-,-MIL-S-85b34 35 W 7777706 0258207 5 W . MIL-S-85634 (AS) 4.4 Quality conformance inspection. The sampling and inspection levels shall The quality conformance inspection shall be as specified conform to MIL-STD-105. in Table I. 4.4.1 Sampling. 4.4.1.1 Inspection lot. 4.4.1.1.1 Sealers.

36、An inspection lot size shall be expressed in units of one sealer made essentially under the same conditions and from the same materials and components. The sample unit shall be one sealer. 4.4.1.1.2 Packaging. An inspection lot size shall be expressed in units of one fully prepared shipping containe

37、r , containing sealers , fully prepared for delivery from essentially the same materials and components. shipping container, containing sealers, fully prepared for delivery with the excep- tion that it need not be sealed. The sample unit shall be one 4.4.1.2 Sampling for tests and examinations of th

38、e sealers and packaging. The sample size, acceptance criteria, tests and examinations required for the sealers or the packaging, as applicable, shall be specified in Table I. 4.5 Inspection methods. 4.5.1 Heat. The sealer shall be tested by any commercially acceptable method to determine conformance

39、 with heating requirements specified in 3.4.1. 4.5.2 Pressure. The sealer shall be tested by any commercially acceptable method to determine conformance with pressure requirements specified in 3.4.2. 4.5.3 Visual examinat ion. 4.5.3.1 Sealers. Every sealer shall be examined visually for major defect

40、s to Each sealer, selected as a sample determine conformance to this specification. unit from the lot, shall be examined visually for minor defects to determine con- formance to this specification. used to classify the defects found. The classification of defects, Table II, shall be 4.5.3.2 Packagin

41、g. Each of the fully prepared shipping containers, containing sealers, selected as a sample unit from the lot, shall be visually examined to determine that the packaging, packing and marking conform to this specification. The list of defects, Table III, shall be used to enumerate the defects found,

42、5. PACKAGING 5.1 Packaging, packing and marking. marked in accordance with MIL-STD-1188. be as specified in the acquisition document (see 6.2.1). The sealers shall be packaged, packed and The level of packaging and packing shall 5 Provided by IHSNot for ResaleNo reproduction or networking permitted

43、without license from IHS-,-,-MIL-S-85b3q 35 m 997970b 0258210 L m MIL-S-85634 (AS) 6, NOTES 6.1 Intended use. The seam tape and patch heat sealer is intended for use in The the repair and modification of the CWU-62/P flyers anti-exposure coveralls, sealer will apply heat and pressure to adhesive coa

44、ted sean tape and patches in order to affix them permanently to the coverall cloth. defects in the cloth, as well as seam areas, will be made watertight. In this fashion ruptures or 6.2 Ordering data-. 6.2.1 Acquisition requirements. Acquisition documents should specify the f ollowng : a. b. Qoantit

45、y desired. c. Whether first article inspection is waived (see 4.3.1). d. e, Title, number and date of this specification. Name and address of first article inspection laboratory (see 4.3.1). Levels of packaging and packing (see 5. i). 6.3 First article. When first article inspection is required, the

46、 sealer will be tested and should be an initial production sample. consist of the samples specified in 4.3.1. The contracting officer should include specific instructions in acquisition documents regarding arrangements for examina- tions, test and approval of the first article. The first article sho

47、uld O Preparing activity : Navy - AS (Pro j ec t 354 O-X131 ) 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-S-85b3Li 35 W 999990b 0258211 3 E? TABLE I. Inspection Visual examination Heat Pressure Packaging Sample size, acceptance criteria, te

48、sts and examination of the sealers and pa,ckaging. Sample size Every sealer for major defects. Inspection Level II for minor defects. Inspection. Level S-1 Inspection Level S-1 Inspection level s-2 -I_-_- - 1 Acceptance Criteria Reject all units with any major defect and an acceptable quality level

49、of 6.5 defects per 100 units for minor defects, An acceptable quality level of 1.5 defects per 100 units. An acceptable quality level of 1.5 defects per 100 units. An acceptable quality level of 2.5 defects per 100 units. TABLE II. Classification of defects for the visual examination of the sealers. .a. Color of sealer or any component not uniform or not as specified. b. Any burr, crack, void, chip, blister or sharp edge. c. Any componen