NAVY MIL-STD-2193 C-2012 SHIP HYDRAULIC SYSTEM COMPONENTS.pdf

1、AMSC N/A FSC 4810 NOT MEASUREMENT SENSITIVE MIL-STD-2193C(SH) 30 November 2012 SUPERSEDING MIL-STD-2193B(SH) 21 June 1994 DEPARTMENT OF DEFENSE DESIGN CRITERIA STANDARD SHIP HYDRAULIC SYSTEM COMPONENTS Reinstated after 30 November 2012 and may be used for new and existing designs and acquisitions. P

2、rovided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) ii FOREWORD 1. This standard is approved for use by the Naval Sea Systems Command, Department of the Navy, and is available for use by all Departments and Agencies of the Department of

3、Defense. 2. This standard provides general requirements and test procedures for ship hydraulic system components. This standard does not establish configuration requirements, pressure, flow, or performance requirements for any specific component. Such requirements will be identified in military and

4、DoD component specifications and in component acquisition specifications. 3. Comments, suggestions, or questions on this document should be addressed to: Commander, Naval Sea Systems Command, ATTN: SEA 05S, 1333 Isaac Hull Avenue, SE, Stop 5160, Washington Navy Yard DC 20376-5160 or emailed to Comma

5、ndStandardsnavy.mil, with the subject line “Document Comment”. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil. Provided by IHSNot for ResaleNo reproduction or networking permitted without

6、 license from IHS-,-,-MIL-STD-2193C(SH) iii CONTENTS PARAGRAPH PAGE 1. SCOPE 11.1 Scope. . 11.2 Purpose. 11.3 Implementation guidance. . 12. APPLICABLE DOCUMENTS 12.1 General . 12.2 Government documents. . 12.2.1 Specifications, standards, and handbooks. . 12.3 Non-Government publications. . 32.4 Or

7、der of precedence 53. DEFINITIONS . 63.1 Radial static external seal . 63.2 Radial static internal seal 64. GENERAL REQUIREMENTS 64.1 Recycled, recovered, or environmentally preferable materials . 64.2 Compatibility. . 64.3 Materials. 64.4 Environmental conditions. 64.4.1 Ambient pressure. 64.4.2 Am

8、bient temperature. 65. DETAILED REQUIREMENTS . 65.1 Materials. 65.1.1 Metals. . 65.1.2 Plated coatings. 65.1.2.1 Cadmium and zinc plating. . 75.1.2.2 Aluminum alloys. . 75.1.2.3 Ferrous alloys. . 75.1.3 Plastic parts. . 75.1.4 Prohibited materials. 75.1.5 Mercury contamination. . 75.2 Construction.

9、. 75.2.1 Standard parts. . 75.2.2 Reverse installation. . 85.2.3 Structural strength. . 85.2.4 Weight. 85.2.5 Surface roughness. . 85.2.6 Alignment. . 85.2.7 Orifices. . 85.2.8 Seals. 85.2.8.1 Gland design and related requirements. 85.2.8.2 O-rings. . 95.2.8.3 Elastomeric seals other than O-rings. .

10、 95.2.8.4 Back-up rings. . 95.2.9 Fasteners. . 95.2.9.1 Threaded inserts. . 115.2.9.2 Bolt hole diameter. 115.2.9.3 Safety. . 115.2.9.4 Self-locking devices. . 115.2.9.5 Washers. . 115.2.10 Retainer rings. 115.2.10.1 Load limitation. . 115.2.10.2 Installation clearances and tolerances. 115.2.10.3 In

11、stallation and removal. . 115.2.11 Spring pins. 11Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) iv PARAGRAPH PAGE 5.2.12 Function-adjustment screws. . 125.2.13 Bleeding and sampling. 125.2.14 Fluid connections. 125.2.14.1 Bosses.

12、125.2.14.2 External tube connections. 125.2.14.3 Flanges. . 125.2.14.4 Fluid connection marking. 125.2.14.5 Connector tubes. . 125.2.15 Lifting and handling attachments. 125.2.16 Identification of product. . 125.2.16.1 Marking. . 125.2.17 Lubrication. 125.3 Test procedures. 125.3.1 Test conditions.

13、125.3.1.1 Adverse tolerance conditions. . 135.3.1.2 Minimum clearance specimen. . 135.3.1.3 Maximum clearance specimen. . 135.3.1.4 Tolerance considerations. . 135.3.1.5 Temperature. . 135.3.1.6 Test fluid and fluid temperature. . 135.3.1.7 Immersion. 135.3.1.8 Additional testing requirements for ma

14、terial shrinkage. . 135.3.1.9 Parameters measurement. . 135.3.2 Inspection routine. . 145.3.3 Test methods. . 145.3.3.1 Operation. . 145.3.3.2 Salt fog. . 145.3.3.3 Proof pressure. 145.3.3.4 Burst pressure. 155.3.3.5 Leakage tests. 155.3.3.5.1 External leakage. 155.3.3.5.2 Internal leakage. . 155.3.

15、3.5.3 Leakage measuring requirements. 155.3.4 Extreme temperature functioning. . 155.3.4.1 Low temperature. 155.3.4.2 Intermediate temperature. . 155.3.4.3 High temperature. . 165.3.5 Endurance. . 165.3.6 Fatigue. 165.3.7 Noise. . 165.3.8 Vibration. . 165.3.9 Reliability. . 165.3.10 Maintainability.

16、 165.3.11 Shock. 175.3.12 Contamination sensitivity. . 175.3.13 Component cleanliness. . 175.4 Drawing practices. 176. NOTES . 186.1 Intended use. . 186.1.1 Components to military specifications. 186.1.2 Commercial components and components to shipbuilder prepared specifications. . 186.1.3 Design an

17、d installation guidance for O-ring assembly. . 186.2 Acquisition requirements. . 186.3 Subject term (key word) listing. . 186.4 Changes from previous issue. . 18Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) v LIST OF FIGURES FIGUR

18、E PAGE 1. Contamination sensitivity test circuit . 17 LIST OF TABLES TABLE PAGE I. Metal coatings . 7 II. Guidance on O-ring gland design options 9 III. O-ring requirements 9 IV. Options for selection of hydraulic component fasteners. 10 V. Bolt hole diameters 11 VI. Inspections sequence 14 VII. Com

19、ponent cleanliness 17 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) 1 1. SCOPE 1.1 Scope. This standard provides design, construction, and testing requirements that are common to most components used in ship hydraulic (power trans

20、mission and control) systems. This standard does not establish configuration requirements, pressure, flow, or performance requirements for any specific component. 1.2 Purpose. The purpose of this standard is to standardize the design, construction, and testing requirements for hydraulic components u

21、sed in shipboard hydraulic systems, such as valves and actuators. This standard provides the design, construction, and testing requirements for military specifications for ship hydraulic components and the design, construction, and testing requirements in specifications developed by shipbuilders and

22、 contractors for the acquisition of ship hydraulic components. 1.3 Implementation guidance. Where suitable for use, the selection of components should be made in the following order: a. As required by the applicable detail shipbuilding specification or other invoked contractual requirements. b. As i

23、dentified in the hydraulic system sections of MIL-STD-438 and MIL-STD-777, as applicable. c. In accordance with military and industry specifications and standards with configuration control which meet the requirements of this standard. Where no other guidance is available, SAE-J1783 may be used for

24、selecting hydraulic directional control valves. d. Configurations in accordance with military and industry specifications. (Minor modification such as seal substitution to meet this standard is acceptable.) e. Previously used components, modified if necessary, to comply with this standard. f. Commer

25、cial components, modified as necessary, to comply with this standard. g. New components designed in accordance with this standard. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this standard. This section does not include documents

26、cited in other sections of this standard or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this s

27、tandard, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those c

28、ited in the solicitation or contract. FEDERAL SPECIFICATIONS FF-S-86 - Screw, Cap, Socket-Head FEDERAL STANDARDS FED-STD-H28 - Screw-Thread Standards for Federal Services DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-S-901 - Shock Tests, H.I. (High-Impact); Shipboard Machinery, Equipment and Systems, Req

29、uirements for MIL-DTL-1222 - Studs, Bolts, Screws and Nuts for Applications Where a High Degree of Reliability is Required; General Specification for MIL-G-5514 - Gland Design; Packings, Hydraulic, General Requirements for MIL-PRF-6083 - Hydraulic Fluid, Petroleum Base, for Preservation and Operatio

30、n Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) 2 MIL-A-8625 - Anodic Coatings for Aluminum and Aluminum Alloys MIL-DTL-15024 - Plates, Tags, and Bands for Identification of Equipment, General Specification for MIL-PRF-17331 - Lub

31、ricating Oil, Steam Turbine and Gear, Moderate Service MIL-PRF-17672 - Hydraulic Fluid, Petroleum, Inhibited MIL-DTL-18240 - Fastener Element, Self-Locking, Threaded Fastener, 250 F Maximum MIL-H-19457 - Hydraulic Fluid, Fire-Resistant, Non-Neurotoxic MIL-H-22072 - Hydraulic Fluid, Catapult, NATO Co

32、de Number H-579 MIL-DTL-24441 - Paint, Epoxy-Polyamide, General Specification for MIL-DTL-24441/20 - Paint, Epoxy-Polyamide, Green Primer, Formula 150, Type III MIL-DTL-24441/21 - Paint, Epoxy-Polyamide, Haze Gray Formula 151, Type III MIL-DTL-24695/1 - Valve, Vent and Test Hydraulic Service MIL-DTL

33、-24704 - Flanges, Four Bolt Square, Hydraulic General Specification For MIL-DTL-32258 - Nut, Self-Locking (Ring Type Non-Metallic Insert), Heavy Hex, Controlled Root Radius, Nickel-Copper Alloy MIL-I-45910 - Insert, Screw Thread-Locked In and Ring Locked, Serrated General Specification for MIL-I-459

34、32 - Insert, Screw Thread, Thin Wall, Locked In: General Specification for MIL-PRF-81733 - Sealing and Coating Compound, Corrosion Inhibitive DEPARTMENT OF DEFENSE STANDARDS MIL-STD-167-1 - Mechanical Vibrations of Shipboard Equipment (Type I Environmental and Type II Internally Excited) MIL-STD-438

35、 - Schedule of Piping, Valves, Fittings and Associated Piping Components for Submarine Service MIL-STD-740-2 - Structureborne Vibratory Acceleration Measurements and Acceptance Criteria of Shipboard Equipment MIL-STD-777 - Schedule of Piping, Valves, Fittings, and Associated Piping Components for Na

36、val Surface Ships MIL-STD-810 - Environmental Engineering Considerations and Laboratory Tests MIL-STD-889 - Dissimilar Metals MIL-STD-1474 - Noise Limits MS21344 - Fitting Installation of Flared Tube, Straight Threaded Connectors, Design Standard for (Copies of these documents are available online a

37、t https:/assist.dla.mil/quicksearch/ or https:/assist.dla.mil.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) 3 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein.

38、Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract. AEROSPACE INDUSTRIES ASSOCIATION (AIA) NAS1351 - Screw, Cap, Socket Head, Undrilled and Drilled, Plain and Self-Locking, Alloy Steel, Corrosion-Resistant Steel and Heat-Resistant Steel, UNRF-3A

39、 NAS1352 - Screw, Cap, Socket Head, Undrilled and Drilled, Plain and Self-Locking, Alloy Steel, Corrosion-Resistant Steel and Heat-Resistant Steel, UNRC-3A and UNRC-2A NASM7838 - Bolt, Internal Wrenching, 160 KSI FTU NASM8846 - Inserts, Screw-Thread, Helical Coil NASM17829 - Nut, Self-Locking, Hexag

40、on, Regular Height, 250 Deg F, (Non-Metallic Insert) Non-Corrosion-Resistant Steel NASM17830 Nut, Self-Locking, Hexagon-Regular, 250 Deg F, and 450 Deg F (Non-Metallic Insert), 300 Series Corrosion Resistant Steel NASM20995 - Wire, Safety or Lock NASM25027 - Nut, Self-Locking, 250 Deg F, 450 Deg F,

41、and 800 Deg F NASM33540 - Safety Wiring, Safety Cabling, Cotter Pinning, General Practices for NASM33547 - Pins, Spring, Functional Limitations of (Copies of these documents are available from Aerospace Industries Association, 1000 Wilson Boulevard, Suite 1700, Arlington, VA 22209-3901 or online at

42、www.aia-aerospace.org.) ASME INTERNATIONAL ASME B18.2.2 - Nuts for General Applications: Machine Screw Nuts, Hex, Square, Hex Flange, and Coupling Nuts (Inch Series) ASME B18.3 - Socket Cap, Shoulder, and Set Screws, Hex and Spline Keys (Inch Series) ASME B46.1 - Surface Texture (Surface Roughness,

43、Waviness, and Lay) ASME Y14.100 - Engineering Drawing Practices (Copies of these documents are available from ASME International, 22 Law Drive, P.O. Box 2900, Fairfield, NJ 07007-2900 or online at www.asme.org.) ASTM INTERNATIONAL ASTM A193/A193M - Standard Specification for Alloy-Steel and Stainles

44、s Steel Bolting for High Temperature or High Pressure Service and Other Special Purpose Applications ASTM A194/A194M - Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High Pressure or High Temperature Service, or Both ASTM A563 - Standard Specification for Carbons and Alloy Stee

45、l Nuts Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-2193C(SH) 4 ASTM A564/A564M - Standard Specification for Hot-Rolled and Cold-Finished Age-Hardening Stainless Steel Bars and Shapes ASTM A574 - Standard Specification for Alloy Steel Sock

46、et-Head Cap Screws ASTM B446 - Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy (UNS N06625), Nickel-Chromium-Molybdenum-Silicon Alloy (UNS N06219), and Nickel-Chromium-Molybdenum-Tungsten Alloy (UNS N06650)* Rod and Bar ASTM B545 - Standard Specification for Electrodeposited Co

47、atings of Tin ASTM B633 - Standard Specification for Electrodeposited Coatings of Zinc on Iron and Steel ASTM B700 - Standard Specification for Electrodeposited Coatings of Silver for Engineering Use ASTM E208 - Standard Test Method for Conducting Drop-Weight Test to Determine Nil-Ductility Transiti

48、on Temperature of Ferritic Steels ASTM F303 - Standard Practices for Sampling for Particles in Aerospace Fluids and Components ASTM F467 - Standard Specification for Nonferrous Nuts for General Use ASTM F468 - Standard Specification for Nonferrous Bolts, Hex Cap Screws, and Studs for General Use AST

49、M F593 - Standard Specification for Stainless Steel Bolts, Hex Cap Screws, and Studs ASTM F594 - Standard Specification for Stainless Steel Nuts (Copies of these documents are available from ASTM International, 100 Barr Harbor Dr., P.O. Box C700, West Conshohocken, PA 19428-2959 or online at www.astm.org.) NATIONAL FLUID POWER ASSOCIATION (NFPA) NFPA T2.6