NAVY MIL-STD-3001-4-2001 DIGITAL TECHNICAL INFORMATION FOR MULTI-OUTPUT PRESENTATION OF TECHNICAL MANUALS MAINTENANCE INFORMATION WITH ILLUSTRATED PARTS BREAKDOWN (IPB) (PART 4 OF Y M.pdf

1、MIL-STD-3001-4(AS)15 May 2001SUPERSEDING(See Section 6.)DEPARTMENT OF DEFENSESTANDARD PRACTICEDIGITAL TECHNICAL INFORMATIONFORMULTI-OUTPUT PRESENTATIONOFTECHNICAL MANUALSMAINTENANCE INFORMATION WITHILLUSTRATED PARTS BREAKDOWN (IPB)(PART 4 OF 8 PARTS)AMSC A7194 AREA TMSSDISTRIBUTION STATEMENT A. Appr

2、oved for public release; distribution is unlimited.NOT MEASUREMENTSENSITIVEProvided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(AS) ii FOREWORD 1. This eight-part standard establishes the requirements needed to prepare digital technical inf

3、ormation for multi-output presentation of NAVAIR work package Technical Manuals (TMs). The technical content and mandatory style and format requirements contained in this eight-part standard can be used to develop and assemble complete TMs for aircraft weapon systems, aeronautical equipment, airborn

4、e weapons/equipment, and support equipment work package technical manuals. The requirements are applicable for the output of paper technical manuals or for the display of page-oriented, scrollable and frame-based technical manuals on an Electronic Display System (EDS). 2. MIL-STD-3001-4 is Part 4 of

5、 8 Parts and is incomplete without Parts 1 through 3 and Parts 5 through 8. Part 4 establishes the technical content requirements for the preparation of maintenance information with illustrated parts breakdown (IPB) for aircraft weapon systems, aeronautical equipment, airborne weapons/equipment, and

6、 support equipment. This data can be used to develop TMs in a variety of output forms, including interactive screen presentations and page-based printed manuals. 3. MIL-STD-3001-1 contains general preparation requirements for the multi-output presentation of NAVAIR work package TMs. MIL-STD-3001-2 t

7、hrough MIL-STD-3001-8 contain specific functional technical content requirements for the preparation of all NAVAIR work package TMs and revisions. Parts 1 through 8 are identified below. MIL-STD-3001-1 Preparation of Digital Technical Information for Multi-output Presentation of Technical Manuals. M

8、IL-STD-3001-2 Description, Principles of Operation, and Operation Data. MIL-STD-3001-3 Testing and Troubleshooting Procedures. MIL-STD-3001-4 Maintenance Information with IPB. MIL-STD-3001-5 Aircraft Wiring Information. MIL-STD-3001-6 Structural Repair Information. MIL-STD-3001-7 Periodic Maintenanc

9、e Requirements. MIL-STD-3001-8 Separate Illustrated Parts Breakdown (IPB). 4. MIL-HDBK-3001, Guide to the General Style and Format of U.S. Navy Work Package Technical Manuals, complements this eight-part standard. MIL-HDBK-3001 provides Navy preferred nonmandatory style and format requirements for t

10、he preparation of page-oriented, scrollable and frame-based work package technical manuals. 5. Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Air Warfare Center Aircraft Divisi

11、on, Code 414100B120-3, Highway 547, Lakehurst, NJ 08733-5100 by using the Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(

12、AS) CONTENTS PARAGRAPH PAGE iii FOREWORDii 1. SCOPE.1 1.1 Scope 1 2. APPLICABLE DOCUMENTS.1 3. DEFINITIONS.1 4. GENERAL REQUIREMENTS1 4.1 General1 4.2 Maintenance level applicability.1 4.3 Selective application and tailoring.1 4.4 Preparation of digital data for electronic delivery .1 4.4.1 Use of t

13、he DTDs .1 4.5 Technical content .1 4.5.1 Work packages2 4.5.2 Style and format requirements 2 4.6 Standard tables and lists2 4.7 Electrostatic discharge (ESD) sensitive equipment .2 4.8 Nuclear hardness2 4.9 Ozone depleting substances (ODS)2 4.10 Special processes2 5. DETAILED REQUIREMENTS.3 5.1 Pr

14、eparation of maintenance information with IPB.3 5.2 Work package content 3 5.2.1 Title block 3 5.2.2 Work package information .3 5.2.2.1 Reference material list 3 5.2.2.2 Record of Applicable Technical Directives .4 5.2.2.3 Support equipment required list 5 5.2.2.4 Facilities required list .5 5.2.2.

15、5 Materials required list .5 5.2.2.6 Additional work package information (ETMs and IETMs only).6 5.3 Required maintenance information with IPB6 5.3.1 Maintenance work packages .7 5.3.1.1 Maintenance tasks.7 5.3.1.1.1 Maintenance task requirements .8 5.3.1.1.2 Preparation for use and assembly 9 5.3.1

16、.1.3 Handling .9 5.3.1.1.3.1 Handling.9 5.3.1.1.3.2 Handling (engines, aeronautical equipment, airborne weapons/equipment, and support equipment).10 5.3.1.1.4 Removal10 5.3.1.1.5 Disassembly 11 5.3.1.1.6 Cleaning and corrosion control .11 5.3.1.1.7 Inspection11 5.3.1.1.8 Repair .11 Provided by IHSNo

17、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(AS) CONTENTS PARAGRAPH PAGE iv 5.3.1.1.9 Assembly 12 5.3.1.1.10 Test and inspection.12 5.3.1.1.11 Installation.12 5.3.1.1.12 Calibration.13 5.3.1.1.13 Preparation for storage or shipment .13 5.3.1.1.14 Sa

18、fety information14 5.3.1.1.15 Engine start and run-up.14 5.3.1.1.16 Fabrication 14 5.3.2 General maintenance procedures work package .14 5.3.3 Servicing work package (General Aircraft Information, Plane Captains, or Line Maintenance Manual only) 14 5.3.4 Ground operations work package (General Aircr

19、aft Information, Plane Captains, or Line Maintenance, Manual only) .14 5.3.5 Support equipment maintenance work package 14 5.3.6 Local manufacturing and assembly work package .15 5.3.7 Power plant build-up work packages.15 5.3.7.1 General information work package 15 5.3.7.2 Quick Engine Change Kit (

20、QECK) description work package 15 5.3.7.3 Quick Engine Change Assembly (QECA) work packages .15 5.3.7.4 Non-Quick Engine Change Assembly (non-QECA) work packages 15 5.3.7.5 Additional power plant build-up work packages .15 5.3.8 Preinduction and mandatory inspection work package (engines only) 15 5.

21、3.9 External tubing, cabling and clamping work packages (engines only).16 5.3.9.1 Numerical index work package 16 5.3.9.2 Bracket installation work package .16 5.3.9.3 External components work package 16 5.3.9.4 External tubing, cabling and clamping installation work package 16 5.3.9.4.1 Zone refere

22、nces .16 5.3.9.4.2 Zone detail views.16 5.3.9.5 Critical clearances work package .17 5.3.10 Sequence control chart (engines only) 17 5.3.10.1 Upper portion SCC .17 5.3.10.2 Middle portion of SCC 17 5.3.10.3 Lower portion SCC .17 5.3.11 Illustrated parts breakdown data (IPB) 18 5.3.11.1 IPB data prep

23、ared as an integral part of the maintenance tasks .18 5.3.11.1.1 Index numbers .18 5.3.11.1.1.1 Index numbers for attaching parts.18 5.3.11.1.2 Part numbers19 5.3.11.1.3 Description 22 5.3.11.1.4 Units per assembly .26 5.3.11.1.5 Usable on code.27 5.3.11.1.6 SM repetition of the manual title and pub

24、lication number is not required. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(AS) 4 f. Additional WPs within the same manual that are required to complete the task or discussion shall be presented first in numerical sequence. The WP

25、 title and WP number shall also be identified. The publication number is not required. g. Referenced publications not prepared in WP format shall be presented in numerical sequence. The title and publication number shall also be included. 5.2.2.2 Record of Applicable Technical Directives . Technical

26、 directives applicable to a specific work package shall be listed in a record of applicable technical directives list (standard list). If no technical directives apply, the heading “Record of Applicable Technical Directives“ shall be omitted from the work package. The record of technical directives

27、shall be prepared in accordance with the following guidelines. a. All issued technical directives having any impact on the WP shall be listed upon incorporation into the WP. b. Approved engineering change proposals (ECPs) that have no effect on retrofit of the end item shall not be listed in the rec

28、ord of applicable technical directives (e.g., “no technical directive will be issued“). c. All technical directives and related ECPs or Rapid Action Minor Engineering Changes (RAMECs) shall be listed upon incorporation into the WP. (1) “TD Type/No.“ - Enter the type and number of the technical direc

29、tive, e.g., “A6 AFC 454“ or “AVC 1492.“ Note: The “TD Type/No.“ is identified on the Change Control Board (CCB) formal letter of ECP or RAMEC approval. Refer to NAVAIR 00-25-300. (2) “TD Date“ - Enter the date of issue of the technical directive. If the number of the technical directive has been ass

30、igned but the directive has not been issued, a dash (-) shall be entered. (3) “Title and ECP/RAMEC No.“ - The title of the technical directive and the ECP number or RAMEC, if applicable, shall be listed. If a technical directive listed is the direct result of an approved ECP or RAMEC, the acronym EC

31、P or RAMEC and number shall be shown in parentheses following the technical directive title. (4) “Date Inc.“ - The date the information affected by the technical directive or the ECP was incorporated into the WP. (a) If the technical directive number has been assigned and the directive has not yet b

32、een issued (retrofit program), but the ECP that incorporates the change in the production program has been approved, the production ECP coverage shall be included, and the notation “Production coverage only“ shall be entered under “Remarks.“ (b) When the retrofit TD is approved and incorporated in a

33、 change or revision following the incorporation of the production ECP coverage, the TD date of issue shall be entered under “TD Date,“ the notation “Production coverage only“ shall be removed from under “Remarks,“ and the date of retrofit coverage incorporation shall be listed under “Date Inc.“ (in

34、lieu of the production ECP coverage incorporation date). (5) “Remarks“ - Enter any applicable remarks. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(AS) 5 5.2.2.3 Support equipment required list . All support equipment (SE), includin

35、g special tools required to perform operational type procedures, shall be listed (standard list) immediately following the record of applicable technical directive data. If no support equipment is required, the heading “Support Equipment Required“ shall be omitted from the work package. Only those s

36、pecial tools (including torque wrenches) and equipment authorized for use at the level of maintenance covered shall be listed. Items should be listed in alphabetical sequence by noun nomenclature. Standard hand tools shall not be listed. Illustrations shall not be prepared in support of such lists.

37、When the manual is used by other services or commands that require usage restrictions, the item shall be identified by a symbol following the part number in parentheses. The usage of the symbol should be explained in a notation (e.g., “(AF)=USAF only,“ “(NS)=NAVSEA only,“ “(MC)=MARINE CORPS only“).

38、5.2.2.3.1 Each support equipment entry in the list shall be identified by “Nomenclature,“ “Part Number“ and “CAGE Code.“ When more than one of the same item is required, the quantity shall follow the nomenclature in parentheses. 5.2.2.3.2 If the WP contains multilevel maintenance procedures and any

39、of the SE items are authorized for use at only certain level(s), the restrictive use shall be indicated by the use of an O, F, G, H, and/or D in parentheses following the item nomenclature. For Aircraft Engine Manuals the following special application codes to identify usage restrictions shall be us

40、ed: a. “J“ shall be used to indicate the first degree engine maintenance level, b. “8“ shall be used to indicate the second degree engine maintenance level, and c. “9“ shall be used to indicate the third degree engine maintenance. 5.2.2.4 Facilities required list . All facilities needed to accomplis

41、h the maintenance procedures shall be listed (standard list) immediately following the support equipment required list. If no facilities are required, the heading “FACILITIES“ shall be omitted from the work package. Each facilities entry in the list shall be identified by “Nomenclature,“ “Part Numbe

42、r“ and “CAGE Code.“ 5.2.2.5 Materials required list . All materials (consumable materials and/or expendable items) required to perform maintenance type procedures shall be listed (standard list). If no materials apply, the heading “Materials Required“ shall be omitted from the work package. Items sh

43、ould be listed in alphabetical sequence by noun nomenclature. The materials required list shall be prepared in accordance with the following guidelines. a. Each material entry in the list shall be identified by “Nomenclature,“ “Specification/Part Number“ and “HMWS Index Number,“ as applicable. (1) U

44、nless alternate identification is approved by the requiring activity, materials shall be listed by Government specification. (2) If the WP contains multilevel maintenance procedures and any of the materials are authorized for use at only certain level(s), the restriction shall be indicated by the us

45、e of an O, I, and/or D in parentheses following the item nomenclature. (3) When more than one of the same item is required, the quantity shall follow the nomenclature in parentheses. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-STD-3001-4(AS)

46、6 b. Parts that require mandatory replacement (e.g., preformed packing) in the procedure shall be listed. c. An appropriate notation shall follow the item to explain each restriction and/or quantity requirement. 5.2.2.6 Additional work package information (ETMs and IETMs only). In addition to the wo

47、rk package information required in 5.2.2, additional information about the contents of the work package shall be included for each work package, The following types of information should be included, as applicable: a. Maintenance level. b. Effectivity. c. Personnel required. d. Required conditions/s

48、ystem preparation checklist. e. Special environmental conditions. f. General safety instruction. 5.3 Required maintenance information with IPB. Maintenance information with IPB data shall be developed and divided into the following types of work packages. All work packages described in 5.3.1 through

49、 5.3.9 may have an introduction . a. Maintenance work packages. b. General maintenance procedures work package. c. Servicing work package. d. Ground operations work package. e. Support equipment maintenance work package. f. Local manufacturing and assembly work package. g. Power plant build-up work packages. h. Preinduction and mandatory inspection work package. i. External tubing, cabling and clamping work packag