NAVY NAV P-307-2009 MANAGEMENT OF WEIGHT HANDLING EQUIPMENT.pdf

1、 CHANGE 3 June 2012 NAVFAC P-307 DECEMBER 2009 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NAVFAC P-307 can be downloaded from http:/portal.navfac.navy.mil/ncc. To order printed copies, visit https:/nll.ahf.nmci.navy.mil (PKI digital certificate

2、required) or contact Naval Inventory Control Point ATTN: NAVICP 03334 Room 3200 700 Robbins Avenue Philadelphia, PA 19111-5098 Phone: (215) 697-2626 DSN: 442-2626 Fax: (215) 697-5914 Stock Number - 0525-LP-109-7546 Due to increased DoD security requirements, a System Authorization Access Request (SA

3、AR) must be submitted in order to gain access to the Naval Logistics Library. Contact the Naval Inventory Control Point helpdesk above for information on the SAAR process and forms. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot f

4、or ResaleNo reproduction or networking permitted without license from IHS-,-,-ii ACKNOWLEDGMENTS Permission to reprint specific portions of the following documents has been granted by the American Society of Mechanical Engineers. ASME B30.2, Overhead and Gantry Cranes (Top Running Bridge, Single or

5、Multiple Girder, Top Running Trolley Hoist) ASME B30.4, Portal, Tower and Pillar Cranes ASME B30.5, Mobile and Locomotive Cranes ASME B30.6, Derricks ASME B30.9, Slings ASME B30.22, Articulating Boom Cranes Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS

6、-,-,-iii CHANGE RECORD This page is provided for recording of future changes to this version of P-307. Change No. Date Title or Brief Description Entered By 1 2 3 3/31/2011 8/11/2011 6/20/2012 NDT Periodicity; Mobile Crane Test; Complex Lift Rules for Ordnance Handling; and OSHA Rules Update for Nav

7、y Cranes Used in Construction Changes. Cranes Owned by Other Services and Operated at Navy Activities; New Crane Procurement and Overhaul; Other Policy Clarifications. Complex Lift Rules for Ordnance Handling; Correction of Mistake in Table 5-1, Equipment History File. Navy Crane Center Navy Crane C

8、enter Navy Crane Center CHANGE 3 June 2012Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-iv CHANGE SYNOPSIS This change synopsis is provided to assist the user in determining the changes to the previous version of NAVFAC P-307. Changes in the text a

9、re indicated by change bars in the left and right margins. Page number only changes are not identified by change bars but are noted in the change synopsis. Table 5-1 Item (9)Corrected inadvertent deletion of this item in Change 2 publication on Navy Crane Center Web Site. Paragraph 10.4.aClarified c

10、omplex lift requirements for cranes handling ordnance. Paragraph 10.4.1.dExempted category 3 cranes lifting ordnance from the complex crane lift requirement due to lifts above 80% of capacity. Paragraph 10.4.1.2Clarified supervisor briefing rules for complex lift requirements for cranes handling ord

11、nance. Paragraph 10.4.1.2.aNoted exemption in paragraph 10.4.1.d. CHANGE 3 June 2012 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-iv CHANGE SYNOPSIS This change synopsis is provided to assist the user in determining the changes to the previous ver

12、sion of NAVFAC P-307. Changes in the text are indicated by change bars in the left and right margins. Page number only changes are not identified by change bars but are noted in the change synopsis. Paragraph 1.1 Clarified that Navy activities on joint bases and other bases must follow P-307 regardl

13、ess of who owns their WHE. Added references for acquisition and overhaul of WHE. Page 1-2 Page number change only. Paragraph 1.3.3 Clarified that SSP OD and NAVSEA ordnance handling equipment exempt from this publication applies to ordnance handling equipment (section 14 type equipment and not crane

14、s). This is a clarification not a change. Pages 1-4, 1-5, 1-6, and 1-7 Page number change only. Paragraph 1.7.2.e Corrected previous typographical error; changed “or” to “of” in first sentence. Pages 1-9 and 1-10 Page number change only. Paragraph 1.7.3 Expanded paragraph outlining requirements for

15、WHE operated by Navy personnel at Navy activities but not owned by the Navy. Clarified requirements for operation of cranes owned by other military services and agencies. Paragraph 1.8 Clarified requirements for joint bases where Navy activities are the tenant and not the crane service provider. Thi

16、s clarification incorporates the requirements of expanded paragraph 1.7.3. Requirements for joint bases where Navy is the service provider remain the same. Paragraph 1.9 Relocated and renumbered paragraph to clarify requirements for Navy personnel performing inspection, maintenance, testing, or cert

17、ification of non-Navy owned and operated WHE. Paragraphs 1.10, 1.11, 1.12, and 1.13, Paragraph number change only. CHANGE 2 August 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-v CHANGE SYNOPSIS This change synopsis is provided to assist the u

18、ser in determining the changes to the previous version of NAVFAC P-307. Changes in the text are indicated by change bars in the left and right margins. Page number only changes are not identified by change bars but are noted in the change synopsis. Paragraph 1.4.kAdded new OSHA definition of “constr

19、uction” to special definitions. Paragraph 1.7.1Revised to reflect new test load for mobile cranes. Page 1-7Page number change only. Paragraph 1.7.2.cAdded requirement for operators of cranes used in construction. Paragraph 1.7.2.gUpdated OSHA references. Paragraph 1.7.2.jAdded signal person requirem

20、ent for cranes used in construction. Paragraph 1.7.2.1Added requirement for tower cranes used in construction. Page 1-11Page number change only. Page 1-12Page number change only. Page 1-13Page number change only. Page 1-14 Page number change only. Paragraph 3.3Revised for clarity. Supplemental Certi

21、fication Sheet now required for mobile cranes. Paragraph 3.5.3.hNew paragraph cross referencing new additional requirements for assembly/disassembly of cranes. Paragraph 3.5.3.1.1Revised for clarity. Paragraph 3.5.3.1.2Revised for clarity. Paragraph 3.5.7Revised to reflect new test load for mobile c

22、ranes. Paragraph 3.7.1Revised to reflect new test load for mobile cranes. Paragraph 3.7.1.1Clarified that water bag type test weights cannot be used on category 4 cranes. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-vi Paragrap

23、h 3.8.2 Revised to reflect new test load for mobile cranes. Paragraph 3.8.3 Added requirement for barges used to support mobile cranes used in construction. Page 3-12 Page number change only. Figure 3-1 Revised to reflect new mobile crane test. Figure 3-2 Revised to reflect new mobile crane test. Ta

24、ble 5-1 Item (2) Additional requirements for cranes used in construction. Item (6) Revised for clarity. Item (33) New item to keep track of hook material type for new NDT requirements. Paragraph 6.1.2 New requirements for contractors operating Navy cranes used in construction. Paragraph 6.1.3 Paragr

25、aph number change only. Page 6-2 Page number change only. Paragraph 9.1 New requirement of a check each shift for cranes used in construction. Paragraph 9.1.2.1.5 Additional requirements for pre-use checks for floating cranes used in construction. Paragraph 9.2 New requirement of a check each shift

26、for cranes used in construction. Page 9-8 Page number change only. Page 9-9 Page number change only. Paragraph 10.2.2.3.1 New requirements for operational safety devices, general safety devices, and operational aids for cranes used in construction. Paragraph 10.3 Revised for clarity. Clarified requi

27、rement for activity to develop operating procedures if not provided by OEM. Paragraph 10.4.a Clarified relationship between NAVSEA OP-5 and NAVFAC P-307 with respect to complex lifts and lifts of ordnance. Paragraph 10.4.1, and Deleted Note Clarified exemption to complex lift rule. CHANGE 1 March 20

28、11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-vii Page 10-6Page number change only. Paragraph 10.4.1.2.cClarified that lifts of ordnance using tilt fixtures are complex lifts. Paragraph 10.5Clarified type and readout of load indicating device re

29、quired. Paragraph 10.5.2Outlined ground conditions required for crane operations or assembly/disassembly. Paragraph 10.6Outlined requirements for voice communication devices and directions. Paragraph 10.7Outlined personnel allowed to be in fall zone of the load. Paragraph 10.7.1New requirement for w

30、ork area control. Paragraph 10.7.2Paragraph number change. Paragraph 10.7.3Additional requirements for assembly/disassembly of cranes. Paragraph 10.7.3.1Addressing of potential hazards by supervisor or RIC during assembly/disassembly. Paragraph 10.7.3.2Outrigger/Stabilizer requirements during assemb

31、ly/disassembly. Paragraph 10.7.3.3Post-assembly inspection requirements. Paragraph 10.7.3.4Special requirements for lattice boom assembly/disassembly. Paragraph 10.7.3.5Assembly/disassembly near overhead power lines. Paragraph 10.8.bUpdated OSHA reference. Paragraph 10.8.cUpdated OSHA requirements.

32、Paragraph 10.8.2Updated OSHA requirements. Paragraph 10.8.2.1Updated OSHA requirements. Paragraph 10.8.2.2Updated OSHA requirements. Paragraph 10.8.2.3 Updated OSHA requirements. Paragraph 10.11.1 Updated OSHA requirements. Paragraph 10.11.1.1Minimum clearance is now 20 feet for voltage less than 35

33、0 kV and 50 feet if over 350kV. Work zone definition required. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-viii Paragraph 10.11.1.2Planning meeting and designated spotter detailed requirements. Paragraph 10.11.1.3Detailed addi

34、tional requirements if operator cannot see elevated warning line. Paragraph 10.11.1.4Requirements for operation below a power line. Paragraph 10.11.1.5Operations near communications towers. Paragraph 10.11.1.6Traveling below a power line. Page 10-21Page number change only. Page 10-22Page number chan

35、ge only. Page 10-23Page number change only. Page10-24Page number change only. Page 10-25Page number change only. Page 10-26Page number change only. Figure 10-3Updated minimum required clearances. Appendix EParagraph 1.1Changed nominal test load. Clarified which cranes test load applies to. Paragraph

36、 1.4Required disassembly of hooks to perform NDT. Paragraph 1.4.1Updated reference. Paragraph 1.4.3 and 1.4.3.1New special disassembly and visual inspection requirements for certain hooks. Paragraph 1.4.4Revised hook NDT requirements. Paragraph 1.4.4.1Clarified applicability of NDT inside small hole

37、s. Updated requirements to match revised NDT requirements. Paragraph 1.4.5Revised vendor requirements. Paragraph 1.4.6Revised hook identification requirements. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-ix Paragraph 1.5.4 Rev

38、ised NDT requirement. Page E-6 Page number change only. Page E-7 Page number change only. Page E-8 Page number change only. Page E-9 Page number change only. Page E-10 Page number change only. Page E-11 Page number change only. Page E-12 Page number change only. Page E-13 Page number change only. Pa

39、ge E-14 Page number change only. Page E-15 Page number change only. Page E-16 Page number change only. Paragraph 5 Clarification of which tests apply to which cranes and introductory statement. Paragraph 5.1 New nominal test load for mobile cranes of 105 percent of rated capacity. Paragraph 5.2 Upda

40、ted to reflect load-moment test in lieu of stability test. Paragraph 5.3 Revised for clarity. Paragraph 5.4, including all subparagraphs Completely revised test for telescoping boom cranes, including latching boom cranes. Paragraph 5.5, including subparagraphs Completely revised test for lattice boo

41、m cranes. Paragraph 5.6 Paragraph number change only. Paragraph 5.7 Revised test to include new reference tests. Paragraph 5.8 Revised to incorporate new reference paragraphs. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-x Para

42、graph 5.8.1Paragraph number change only. Paragraph 5.8.1.aParagraph number change only. Paragraph 5.8.1.d notesParagraph number changes only. Paragraph 5.8.2Paragraph number change only. Paragraph 5.8.3Paragraph number change only. Paragraph 5.8.4Paragraph number change only. Paragraph 5.8.4.1Revise

43、d to incorporate new reference paragraphs. Paragraph 5.9Paragraph number change only. Page E-32Page number change only. Page E-33Page number change only. Page E-34Page number change only. Page E-35Page number change only. Page E-36Page number change only. Page E-37Page number change only. Paragraph

44、8Clarification of applicability to rubber-tired gantry cranes. Paragraph 8.1Change in test load to 105 percent. Page E-39Page number change only. Page E-40Page number change only Appendix NParagraph 1.5.iNew requirement for construction signal person training. Paragraph 1.7 Note, c, d, e, and f New

45、requirements for construction signal person training and qualification. Page N-5Page number change only. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-xi Appendix P P-2, Contractor Crane Or Rigging Operation Checklist Item 27Upd

46、ated OSHA reference. P-2, Contractor Crane Or Rigging Operation Checklist Renumbered list of items. Appendix QReferences 39, 40, 41Renumbered after deleting SAE J122. CHANGE 1 March 2011 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-xii (INTENTIONA

47、LLY LEFT BLANK) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-xiii TABLE OF CONTENTS Foreword i Acknowledgments ii Change Record iii Change Synopsis v SECTIONS 1 General Overview 1-1 2 Maintenance 2-1 3 Certification 3-1 4 Crane Alterations 4-1 5 E

48、quipment History File 5-1 6 Operator Licensing Program 6-1 7 Operator Qualification and Testing 7-1 8 Licensing Procedures and Documentation 8-1 9 Operator Checks 9-1 10 Operation Safety 10-1 11 Additional Requirements 11-1 12 Investigation and Reporting of Crane and Rigging Gear Accidents 12-1 13 Training and Qualification 13-1 14 Rigging Gear and Miscellaneous Equipment 14-1 APPENDICES A Glossary A-1 B Types of Weight Handling