1、PPP-B-14OC 9999974 0141923 1T2 = I INCH-POUND I PPP-B-14OC Drch 1. 1993 SUPERSEDING 15 June 1988 and MIL-P-6063B 22 March 1978 PPP-B-140B FEDERAL SPECIFICATION BATTERIES, STORAGE, INDUSTRIAL, AUTOMOTIVE, AIRCRAFT AND NAVY PORTABLE: PACKAGING OF This specification is approved by the Commissioner, Fed
2、eral Supply Service, General Services Administration, for the use of all Federal agencies. 1. SCOPE 1.1 Scope. This specification covers the preservation, packaging, packing and marking of lead acid, nickel-cadmium alkaline storage, and aircraft batteries with or without electrolyte (charged and dry
3、 or uncharged and moist). 2. APPLICABLE DOCUMENTS 2.1 Government documents. 2.1.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. otherwise specified, the issues of these documents are those listed in the issue of
4、the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). Unless Federal Specifications 0- S - 801 - Sulfuric Acid, Electrolyte, for Storage Batteries PPP-B-601 - Boxes, Wood, Cleated - Plywood IBeneficial comments (recommen
5、dations, additions, deletions) and any pertinent1 Jdata which may be of use in improving this document should be addressed to: I ICommanding Officer (Code 156), Naval Construction Battalion Center, I 1621 Pleasant Valley Road, Fort Hueneme, CA 93043-4300, by using the I Ithe end of this document or
6、bv letter. I IStandardization Document Improvement Proposal (DD Form 1426) appearing at I AREA PACK DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Licensed by Information Handling ServicesProvided by IHSNot for ResaleNo reproduction or networking permitted without
7、license from IHS-,-,-PPP-B-14OC 9999974 0141924 039 PPP-B-14OC PPP-B-621 - Boxes, Wood, Nailed and Lock-Corner PPP-B-636 - Boxes, Shipping, Fiberboard PPP-B-640 - Boxes, Fiberboard, Corrugated, Triple-Wall PPP-C-2020 - Chemicals, Liquid, Dry and Paste: Packaging of PPP-T-60 - Tape, Packaging, Waterp
8、roof PPP-T-76 - Tape, Packaging, Paper (For Carton Sealing) Federal Standards FED-STD-101 - Test Procedures for Packaging Materials FED-STD-123 - Marking for Shipment (Civil Agencies) (Activities outside the Federal Government may obtain copies of Federal specifications, standards, and commercial it
9、em descriptions as outlined under General Information in the Index of Federal Specifications, Standards, and Commercial Item Descriptions. The Index, which includes cumulative bimonthly supplements as issued, is for sale on a subscription basis by the Superintendent of Documents, U.S. Government Pri
10、nting Office, Washington, DC 20402.) (Single copies of this specification and other Federal specifications and commercial item descriptions required by activities outside the Federal Government for bidding purposes are available without charge from General Services Administration Business Service Ce
11、nters in Boston, MA; New York, NY; Philadelphia, PA; Washington, DC; Atlanta, GA; Chicago, IL; Kansas City, MO; Fort Worth, TX; Houston, TX; Denver, CO; San Francisco, CA; Los Angeles, CA; and Seattle, WA.) Militarv Specifications MIL-C-104 - Crates, Wood; Lumber and Plywood Sheathed, Nailed and MIL
12、-P-116 - Preservation, Methods of MIL-B-121 - Barrier Material, Greaseproofed, Waterproofed, Flexible MIL-C-450 - Coating-Compound, Bituminous Solvent Type, Black (For MIL-P-19644 - Plastic Molding Material (Polystyrene Foam, Expanded Bead) MIL-B-26195 - Boxes, Wood-Cleated, Skidded, Load-Bearing Ba
13、se MIL-P-26514 - Polyurethane Foam, Rigid or Flexible, for Packaging Bolted Ammunition) Militarv Standards MIL-STD-105 - Sampling Procedures and Tables for Inspection by MIL-STD-129 - Marking for Shipment and Storage MIL-STD-147 - Palletized Unit Loads MIL-STD-1186 - Cushioning, Anchoring, Bracing,
14、Blocking and Waterproofing; with Appropriate Test Methods MIL-STD-1190 - Minimum Guidelines for Level C Preservation, Packing and Marking Attributes (Unless otherwise indicated, copies of federal and military specifications and standards are available from the Standardization Documents Order Desk, B
15、ldg. 4D, 700 Robbins Avenue, Philadelphia, PA 19111-5094.) 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PPP-B-LrlOC = 7rl OLrlL25 T75 PPP-B-140C 2.1.1 Other Government documents and Dublications. The following other Government documents and publ
16、ications form a part of this specification to the extent specified herein. Unless otherwise specified, the issues shall be those in effect on the date of the solicitation. Federal Reeulations 46 CFR - Shipping (Parts 146 - 149) 49 CFR - Transportation (Parts 100 - 199) Mi 1 i tarv Pub1 ica t ions AF
17、M 71-4/DLAM 4145.3/TM 38-25O/NAVSUP PUB 505/MCO 4030.193 - Preparing Hazardous Materials for Military Air Shipments (Application for copies should be addressed to the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402.) 2.2 Other publications. The following documents
18、form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which are current on the date of the solicitation shall be used (see 6.2). ASTM : ASTM D 1974 - Methods of Closing, Sealing, and Reinforcing Fiberboard ASTM D 3951 - Commercial P
19、ackaging ASTM D 4727 - Corrugated and Solid Fiberboard Sheet Stock (Container Shipping Containers Grade) and Cut Shapes (Application for copies should be addressed to ASTM, 1916 Race Street, Philadelphia, PA 19103.) International Airline TranSDOrtatiOn Association (IATA): (Application for copies sho
20、uld be addressed to the International Air Transport Association, 200 Perl Street, Montreal, Quebec, Canada H3A 2R2.) Dangerous Goods Regulations International Civil Aviation Oreanization (ICAO).: Technical Instructions (Application for copies should be addressed to the International Civil Aviation A
21、ssociation, 1000 Sherbrooke Street West, Suite 400, Montreal, Quebec, Canada H3A 2R2.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PPP-B-14OC 9999974 OL4192b 901 PPP-B-14OC International Maritime Organization (IMOl: International Maritime Dangero
22、us Goods (IMDG) Code (Application for copies should be addressed to the International Maritime Organization, 4 Albert Embankment, London, SEI, 7SR.) National Motor Freight Traffic Association (NMFTA): National Motor Freight Classification (Application for copies should be addressed to the American T
23、rucking AssociatioF, Inc., Traffic Department, 2200 Mill Road, Alexandria, VA 22314.) National Railroad Freight Committee (NRFC): Uniform Freight Classification (Application for copies should be addressed to the National Railroad Freight Committee, 222 South Riverside Plaza, Suite 1120, Chicago, IL
24、60606.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. R
25、EQUIREMENTS 3.1 PreDroduction Dack. When specified (see 4.3 and 6.2), the contractor shall furnish a preproduction pack for examination and test within the timeframe specified (see 6.2) to prove prior to starting production packaging, that the applied preservation, packaging, packing, and marking co
26、mply with the requirements of this specification. Examination and test shall be as specified in section 4 and shall be subject to surveillance and approval by the Government (see 6.4). 3.2 General. Batteries shall be packaged and packed in a manner to assure the handling, shipment, and storage of th
27、e batteries in an upright position. Protection against short. circuiting shall be provided for batteries shipped in a charged condition. Unless otherwise specified (see 6.2), vent openings of charged and dry or uncharged and dry lead acid batteries shall be sealed in such a manner that the seal must
28、 be broken in order to activate the batteries. Vent openings in nickel-cadmium batteries shall not require sealing. 3.3 Materials. Materials shall be as specified herein. When specified for aircraft batteries (see 6.2), pads and inserts used for protective and support purposes shall be constructed o
29、f weather-resistant fiberboard conforming to ASTM D 4727, Triple Wall variety. thickness of 1 inch shall be from 1,800 to 2,000 pounds per square inch. materials may be used if the same protection is afforded the battery without increase in weight, cube or cost. PPP-T-60. are not specifically descri
30、bed herein shall be in accordance with applicable The bursting strength of sheets combined to a Other Tape for sealing shall conform to PPP-T-76 or Materials which are not covered by applicable specifications or which 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without lic
31、ense from IHS-,-,- ” PPP-8-14OC = 9999974 0141927 848 PPP-B-140C rules and regulations which govern the mode of transportation (see 3.8). materials shall be free of defects and imperfections that will adversely affect the serviceability of the packaged and packed batteries and accessories (see 6.5).
32、 The 3.3.1 Reclaimed material. Reclaimed material shall be used to the maximum extent possible without jeopardizing the intended use of the item. 3.4 Preservation and packaving. or commercial as specified (see 6.2). Preservation and packaging shall be Level A 3.4.1 Level A. When specified (see 6.2),
33、 nickel-cadmium batteries shall be shipped filled with electrolyte in a charged or discharged condition and without short-circuiting of cells. all batteries and cells required to be shipped in discharged condition. otherwise specified (see 6.2), the charged condition of batteries for shipment shall
34、be as follows: Appropriate shorting devices will be installed on Unless a. Lead-Acid - Charged and Dry or Uncharged and Dry b, Nickel-Cadmium - Short-circuited and Discharged c. Silver Zinc - Discharged and Dry 3.4.1.1 CleaninP and drvine. Exterior surfaces of batteries shall be cleaned in accordanc
35、e with process C-1 of MIL-P-116 and shall be dried in accordance with any applicable procedure therein. 3.4.1.2 Unpainted surfaces. Unpainted, uncoated, exterior ferrous metal surfaces of the batteries and accessories shall be coated with a corrosion preventive compound conforming to MIL-12-450 and
36、applied in accordance with a MIL-P-116. 3.4.1.3 Vent caps and covers. All vent caps and covers shall be tightened and vent holes closed by any suitable means. diaphragm valve or other plastic non-spillable devices shall be protected in such a manner that strain shall not be imposed on the valve. Ven
37、t caps employing rubber 3.4.1.4 Cable assemblies. The contact plug end of cables shall be wrapped with barrier material conforming to MIL-B-121, type I, grade A, class 2, or grade C, secured in place with tape conforming to PPP-T-60, type IV. Cable assemblies, when removed, shall. be coiled to a min
38、imum safe diameter and secured in place with tape, as specified above. 3.4.1.5 Top frame. Unless otherwise specified (see 6.2), a top frame shall be provided for each battery weighing over 25 pounds. The top frame shall be designed so that superimposed weight will bear only and directly on the top e
39、dges of the battery case or inter-cell connectors in a manner which will prevent damage to battery terminals, cell covers, and filler caps. The top frame shall be constructed to remain securely in place, provide a snug fit, extend as least 1/2-inch above the terminals and filler caps, and shall be f
40、lush with the outer edges of the battery case. When required, top frame shall have cutouts for terminal posts and filler caps. Top frames shall be constructed from wood; plywood; built-up fiberboard pads conforming to ASTM D 4727, type CF; weather-resistant triple-wall fiberboard conforming to PPP-B
41、-640; polystyrene O 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-PPP-B-L40C W 9999974 0141928 784 PPP-B-14OC conforming to MIL-P-19644, type II, class 1; or a combination of these materials. minimum density of 3.0 pounds per cubic foot 20.20. Un
42、less otherwise specified (see 6.2), the polystyrene shall have a 3.4.1.6 Unit packaging. Unless otherwise specified (see 6.2), each battery shall be packaged as specified herein. When specified (see 6.2), the unit container shall be the shipping container for batteries weighing up to 150 pounds (see
43、 3.5.1.1). 3.4.1.6.1 Batteries weighine UD to 85 pounds. Each battery shall be packaged in a close-fitting fiberboard box conforming to PPP-B-636, class weather-resistant, style RSC; or when specified see 6.2), PPP-B-640, class 2, style E. Unless otherwise specified (see 6.2), the sides, ends, and b
44、ottom of the box shall be lined the full height and width with fiberboard pads or sleeves conforming to ASTM D 4727, type CF, class domestic, variety DW, 1-inch thick polystyrene pads conforming to MIL-P-19644, type II, class 1, or when specified (see 6.2), foam-in-place conforming to MIL-P-26514, t
45、ype II, class 2, grade C. A top frame as specified in 3.4.1.5 shall be provided for batteries weighing over 25 pounds. Closure of the box shall be in accordance with ASTM D 1974 or the box specification. in a two-piece container, molded from polystyrene, conforming to MIL-P-19644, type II, class 1.
46、When specified (see 6.2), the battery shall be packaged 3.4.1.6.2 Batteries weighine - over 85 Dounds and not exceeding 150 Dounds. Each battery shall be packaged in a close-fitting fiberboard box conforming to PPP-B-636, class weather-resistant, or when specified (see 6.2), PPP-B-640, class 2, styl
47、e E, with fiberboard pads or sleeves and top frame as specified in 3.4.1.6.1. The box shall be closed in accordance with either ASTM D 1974, or the appendix to the box Specification. 3.4.1.6.3 Batteries weighing over 150 Dcunds. Unless otherwise specified (see 6.2), individual batteries weighing ove
48、r 150 pounds shall not require unit packaging. fiberboard box conforming to PPP-B-640, as specified in 3.4.1.6.2, or in an inverted half-slotted box without cover, of weather-resistant fiberboard, conforming to PPP-B-640. shall not be less than 1 inch from the bottom of the battery. be provided as s
49、pecified in 3.4.1.5. When specified (see 6.2), the battery shall be packaged in a The slip-over container shall be close fitting and A top frame shall 3.4.1.6.4 Consolidated packaging. Cable assemblies and accessories, when furnished, shall be packaged in close-fitting fiberboard boxes conforming to PPP-B-636, class weather-resistant. The contents shall be cushioned to prevent movement within the boxes. The boxes shall be closed in accordance with method V of the appendix to the box
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