NAVY UFGS-22 15 19 13 20-2009 LARGE NONLUBRICATED RECIPROCATING AIR COMPRESSORS (OVER 300 HP)《大型未润滑的往复式空气压缩机(超过300 HP)》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-22 15 19.13 20 (November 2009)-Preparing Activity: NAVFAC SupersedingUFGS-22 15 19.13 20 (April 2006)UFGS-15214N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION TABLE OF CONTENTSDIVISION 22 -

2、 PLUMBINGSECTION 22 15 19.13 20LARGE NONLUBRICATED RECIPROCATING AIR COMPRESSORS (OVER 300 HP)11/09PART 1 GENERAL1.1 REFERENCES1.2 GENERAL REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Intake and Discharge Pipe Calculations1.4.2 Work Plan1.4.3 Factory Testing Certification1.4.4 Qualifications

3、 of Field Supervisors1.4.5 Training Material1.4.6 System Installation1.4.7 Air Compressor System1.5 SAFETY1.6 EQUIPMENT ARRANGEMENT1.7 ELECTRICAL REQUIREMENTS1.8 SUPERVISION1.9 DEFINITIONS1.10 INSULATION1.11 POSTED OPERATING INSTRUCTIONSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.2 AIR COMPRESSOR2.2

4、.1 Manufacturers Certifications2.2.2 Guaranteed Performance2.2.3 Additional Performance Requirements2.2.3.1 Air Quality2.2.3.2 Ambient and Inlet Conditions Operating Ranges2.2.3.3 Critical Speeds2.2.4 Electrical Service Conditions2.2.4.1 Air Compressor Drive Motor2.2.4.2 Accessory electrical Service

5、2.2.5 Compressor ControlsSECTION 22 15 19.13 20 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.5.1 Compressor Start-Up2.2.5.2 Load Regulation2.2.5.3 Monitor and Safety Controls2.2.5.4 Monitoring Instruments2.2.6 Compressor Design Features2

6、.2.6.1 Frame2.2.6.2 Crankshaft and Main Bearings2.2.6.3 Connecting Rod2.2.6.4 Crossheads2.2.6.5 Distance Pieces2.2.6.6 Pistons and Piston Rods2.2.6.7 Piston Rod Packing2.2.6.8 Cylinder and cylinder Heads2.2.6.9 Valves2.2.6.10 Compressor Connections2.2.6.11 Intercoolers, Aftercooler, and Oil Coolers2

7、.2.6.12 Lubrication System2.2.6.13 Pulsation Control2.2.7 Electric Motors2.2.7.1 Main Electric Drive Motor2.2.7.2 Accessory and Related Equipment Motors2.2.8 Control Panel2.2.9 Accessories2.2.9.1 Compressor Air Inlet2.2.9.2 Compressor Air Outlet2.2.10 Inlet Air Filters2.2.10.1 First-Stage Filter2.2.

8、10.2 Second-Stage Filter2.2.10.3 Third-Stage Filter2.2.10.4 Filter Media2.2.11 Inlet Line Silencer2.2.12 Sound Attenuating Enclosure2.2.12.1 Enclosure Frame2.2.12.2 Panels2.2.12.3 Ventilation2.3 AIR FLOW RATE AND PRESSURE RECORDER MEASUREMENT2.4 CARBON MONOXIDE MONITOR2.4.1 Sampling System2.4.2 Test

9、 System2.5 SOURCE QUALITY CONTROL2.5.1 Factory Test Procedures2.5.2 Supervision of Testing2.5.3 System Test2.5.4 Approval of Testing Procedure2.5.5 Certification of Performance TestsPART 3 EXECUTION3.1 INSTALLATION3.2 GENERAL REQUIREMENTS FOR INSTALLING AIR COMPRESSORS3.2.1 Prompt Installation3.2.2

10、Start-Up Services3.3 FIELD QUALITY CONTROL3.3.1 Field Test Procedures3.3.1.1 Performance Tests3.3.1.2 Instrumentation Test3.3.1.3 Sound Level Tests3.3.1.4 Operational Deficiencies3.3.1.5 Field Test TolerancesSECTION 22 15 19.13 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking perm

11、itted without license from IHS-,-,-3.3.2 Approval of Testing Procedure3.4 TRAINING OF GOVERNMENT PERSONNEL- End of Section Table of Contents -SECTION 22 15 19.13 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA

12、 UFGS-22 15 19.13 20 (November 2009)-Preparing Activity: NAVFAC SupersedingUFGS-22 15 19.13 20 (April 2006)UFGS-15214N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION 22 15 19.13 20LARGE NONLUBRICATED RECIPROCATING AIR COMPRESSO

13、RS (OVER 300 HP)11/09*NOTE: This guide specification covers the requirements for large nonlubricated reciprocating air compressors larger than 224 kW 300 hp.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable i

14、tems(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of

15、technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*NOTE: Cooling towers or closed-circuit coolers, cooling water piping, and other items are not included and mus

16、t be included in other sections of the project specification.*NOTE: The following information shall be shown on the project drawings:1. Compressor, accessory equipment, and piping arrangement and details.2. Equipment foundations.3. Equipment schedules. If equipment schedules SECTION 22 15 19.13 20 P

17、age 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-include operating conditions for the compressor, delete the information from this section.*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of th

18、e guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically pla

19、ce the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print proces

20、s.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN PETROLEUM INSTITUTE (API)API Std 618 (2007) Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Service

21、sASME INTERNATIONAL (ASME)ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch)ASME B16.1 (2005) Standard for Gray Iron Threaded Fittings; Classes 125 and 250ASME B16.5 (2009) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME B16.9 (2007) Standard for Factory-Made

22、 Wrought Steel Buttwelding FittingsASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC VIII D1 (2007; Addenda 2008) Boiler and Pressure Vessel Code; Section VIII, Pressure Vessels Division 1 - Basic CoverageSECTION 22 15 19.13 20 Page 5Provided by IHSNot for ResaleNo reproduction

23、or networking permitted without license from IHS-,-,-ASME PTC 9 (1970; R 1997) Displacement Compressors, Vacuum Pumps and BlowersASTM INTERNATIONAL (ASTM)ASTM A 123/A 123M (2009) Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel ProductsASTM A 153/A 153M (2009) Standard

24、 Specification for Zinc Coating (Hot-Dip) on Iron and Steel HardwareASTM A 307 (2007b) Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 36/A 36M (2008) Standard Specification for Carbon Structural SteelASTM A 53/A 53M (2007) Standard Specification for Pipe,

25、Steel, Black and Hot-Dipped, Zinc-Coated, Welded and SeamlessASTM B 111/B 111M (2009) Standard Specification for Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule StockASTM B 171/B 171M (2009) Standard Specification for Copper-Alloy Plate and Sheet for Pressure Vessels, Condensers and Hea

26、t ExchangersASTM B 209 (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B 209M (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM C 553 (2008) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial a

27、nd Industrial ApplicationsASTM E 84 (2009c) Standard Test Method for Surface Burning Characteristics of Building MaterialsCOMPRESSED GAS ASSOCIATION (CGA)CGA G-7.1 (2004) Commodity Specification for AirINSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE Std 112 (2004) Standard Test Procedur

28、e for Polyphase Induction Motors and GeneratorsINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 2151 (2004) Acoustics - Noise Test Code for SECTION 22 15 19.13 20 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Compressors and Vacuum Pum

29、ps - Engineering Method (Grade 2)NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA ICS 2 (2000; Errata 2002; R 2005; Errata 2006) Standard for Industrial Control and Systems: Controllers, Contactors, and Overload Relays Rated Not More than 2000 Volts AC or 750 Volts DC: Part 8 - Disconnect De

30、vices for Use in Industrial Control EquipmentNEMA ICS 6 (1993; R 2006) Standard for Industrial Controls and Systems EnclosuresNEMA MG 1 (2007; Errata 2008) Standard for Motors and GeneratorsU.S. DEPARTMENT OF DEFENSE (DOD)MIL-A-3316 (Rev C; Am 2) Adhesives, Fire-Resistant, Thermal InsulationMIL-T-19

31、646 (Rev A) Thermometer, Gas Actuated, Remote ReadingU.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910.219 Mechanical Power Transmission Apparatus1.2 GENERAL REQUIREMENTSSection 23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS, applies to this section except as specified herei

32、n.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submitta

33、l item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently import

34、ant or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident SECTION 22 15 1

35、9.13 20 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resid

36、ent Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals

37、with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted in accord

38、ance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsAir compressor systemInclude wiring diagrams of the air compressor system with all accessories. The minimum acceptable scale is 1:501/4 inch to one foot _.SD-03 Product Data*NOTE: Include carbon monoxide monitor in systems which are

39、used for breathing air per DM 3.5, Section 3.*Air compressorInlet air filtersInlet line silencerAir flow rate and pressure recorderCarbon monoxide monitorFilter housingSubmit manufacturers catalog data for compressor and auxiliary equipment in the format provided in API Std 618, Appendix A. For air

40、compressors, include aftercooler, intercoolers, oil cooler, lubrication system, and control valves. Submit air compressor intercooler, and aftercooler performance curves at specified summer design conditions.SD-05 Design DataIntake and discharge pipe calculationsSECTION 22 15 19.13 20 Page 8Provided

41、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SD-06 Test ReportsAir compressor performance testsSound level and run-in testsObtain approval prior to shipping compressor.Air compressor performance testsInstrumentation testSound level testsAir compressor sys

42、tem testThe test supervisor shall certify performance by test to be in compliance with specifications.SD-07 CertificatesWork planFactory test proceduresFactory testing certificationQualifications of field supervisorsField test proceduresTraining materialAir compressor systemAir compressor system ins

43、tallationSD-10 Operation and Maintenance Data*NOTE: Obtain approval of equipment with proprietary maintenance requirements from the appropriate contracts office.*Air compressor system, Data Package 3Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.SD-11 Closeout SubmittalsPo

44、sted operating instructions for air compressorSubmit text.SECTION 22 15 19.13 20 Page 9Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.4 QUALITY ASSURANCE1.4.1 Intake and Discharge Pipe CalculationsSubmit intake and discharge pipe calculations to show intake and dis