NAVY UFGS-22 15 19 19 20-2011 NONLUBRICATED ROTARY SCREW AIR COMPRESSORS (100 HP AND LARGER)《未润滑的旋转螺杆式空气压缩机(100 HP和以上)》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-22 15 19.19 20 (May 2011)-Preparing Activity: NAVFAC SupersedingUFGS-22 15 19.19 20 (November 2009)UFGS-22 15 19.19 20 (April 2006)UFGS-15215N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION TA

2、BLE OF CONTENTSDIVISION 22 - PLUMBINGSECTION 22 15 19.19 20NONLUBRICATED ROTARY SCREW AIR COMPRESSORS (100 HP AND LARGER)05/11PART 1 GENERAL1.1 REFERENCES1.2 GENERAL REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Work Plan1.4.2 Factory Testing Certification1.4.3 Qualifications of Field Supervi

3、sors1.4.4 Training Material1.4.5 System Installation1.5 SAFETY1.6 EQUIPMENT ARRANGEMENT1.6.1 Air Compressor System1.7 ELECTRICAL REQUIREMENTS1.8 SUPERVISION1.9 DEFINITIONS1.10 INSULATION1.11 POSTED OPERATING INSTRUCTIONSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.2 AIR COMPRESSOR2.2.1 Manufacturers

4、Certifications2.2.2 Guaranteed Performance2.2.3 Additional Performance Requirements2.2.3.1 Air Quality2.2.3.2 Ambient and Inlet Conditions Operating Ranges2.2.3.3 Critical Speeds2.2.3.4 Vibration and Balance2.2.4 Electrical Service Conditions2.2.4.1 Air Compressor Drive Motor2.2.4.2 Accessory electr

5、ical ServiceSECTION 22 15 19.19 20 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.5 Compressor Controls2.2.5.1 Compressor Start-Up2.2.5.2 Load Regulation2.2.5.3 Monitor and Safety Controls2.2.5.4 Monitoring Instruments2.2.5.5 Gages on Sche

6、matics2.2.5.6 Control Schematics2.2.6 Compressor Design Features2.2.6.1 Casings2.2.6.2 Shafts2.2.6.3 Rotors2.2.6.4 Gears2.2.6.5 Seals2.2.6.6 Thrust Bearings2.2.6.7 Radial Bearings2.2.6.8 Speed Increaser2.2.6.9 Intercoolers, Aftercooler, Bypass Cooler, and Oil Coolers2.2.6.10 Lubrication System2.2.7

7、Electric Motors2.2.7.1 Main Electric Drive Motor2.2.7.2 Accessory and Related Equipment Motors2.2.8 Control Panel2.2.9 Accessories2.2.9.1 Control Valves2.2.9.2 Intake Devices2.2.9.3 Outlet Connectors2.2.10 Inlet Air Filters2.2.10.1 First-Stage2.2.10.2 Second-Stage2.2.10.3 Third-Stage2.2.10.4 Filter

8、Ratings2.2.11 Bypass or Vent Line Silencer2.2.12 Sound Attenuating Enclosure2.2.12.1 Enclosure Frame2.2.12.2 Panels2.2.12.3 Ventilation2.2.13 Isolating Pad2.3 AIR FLOW RATE AND PRESSURE RECORDER AND MEASUREMENT2.4 CARBON MONOXIDE MONITOR2.4.1 Sampling System2.4.2 Test System2.5 SOURCE QUALITY CONTRO

9、L2.5.1 Factory Test Procedures2.5.2 Supervision of Testing2.5.3 System Test2.5.4 Approval of Testing Procedure2.5.5 Certification of Performance TestsPART 3 EXECUTION3.1 INSTALLATION3.2 GENERAL REQUIREMENTS FOR INSTALLING AIR COMPRESSORS3.2.1 Prompt Installation3.2.2 Start-Up Services3.3 FIELD QUALI

10、TY CONTROL3.3.1 Field Test Procedures3.3.1.1 Air Compressor Performance Tests3.3.1.2 Instrumentation Test3.3.1.3 Sound Level TestsSECTION 22 15 19.19 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3.1.4 Operational Deficiencies3.3.1.5 Tes

11、ting Tolerances3.3.2 Approval of Testing Procedure3.4 TRAINING OF GOVERNMENT PERSONNEL- End of Section Table of Contents -SECTION 22 15 19.19 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-22 15 19.19 20

12、 (May 2011)-Preparing Activity: NAVFAC SupersedingUFGS-22 15 19.19 20 (November 2009)UFGS-22 15 19.19 20 (April 2006)UFGS-15215N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2011*SECTION 22 15 19.19 20NONLUBRICATED ROTARY SCREW AIR COMPRESS

13、ORS (100 HP AND LARGER)05/11*NOTE: This guide specification covers the requirements for large nonlubricated rotary screw air compressors 75 kW 100 hp and larger.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing this guide specification or preparing ne

14、w project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not required in respective project, whether o

15、r not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*NOTE: Cooling towers, closed-circuit coolers, cooling water piping, and other items are not included and must be included in o

16、ther sections of the project specification. Nonlubricated rotary screw compressors should be checked for compliance with the 50 percent or more domestic components requirement Buy American Act when submitted by Contractors for installation on construction contracts since they incorporate major parts

17、 not made in the U.S.A. For supply contracts, a memorandum of understanding may fulfill requirement of the Buy American Act. CENTRIFUGAL COMPRESSORS MUST BE PERMITTED AS AN OPTION IF NONLUBRICATED ROTARY SCREW COMPRESSORS ARE SPECIFIED IN THE PROJECT, using Section 22 16 19.26 20 LARGE CENTRIFUGAL A

18、IR COMPRESSORS (OVER 200 HP).SECTION 22 15 19.19 20 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publicatio

19、ns are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Art

20、icle. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form

21、 a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 11 (1990) Load Ratings and Fatigue Life for Roller BearingsABMA 9 (1990; R 2008) Load Ratings and Fatigue Life

22、for Ball BearingsAMERICAN GEAR MANUFACTURERS ASSOCIATION (AGMA)ANSI/AGMA 2009 (2001B; R 2008) Bevel Gear Classification, Tolerances, and Inspection MethodsANSI/AGMA 2011 (1998A; R 2004) Cylindrical Wormgearing Tolerance and Inspection MethodsAMERICAN PETROLEUM INSTITUTE (API)API Std 619 (2010) Rotar

23、y-Type Positive Displacement Compressors for Petroleum, Petrochemical, and Natural Gas IndustriesASME INTERNATIONAL (ASME)ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch)ASME B16.1 (2010) Gray Iron Threaded Fittings; SECTION 22 15 19.19 20 Page 5Provided by IHSNot for ResaleNo reprod

24、uction or networking permitted without license from IHS-,-,-Classes 25, 125 and 250ASME B16.5 (2009) Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24 Metric/Inch StandardASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC VIII D1 (2007; Addenda 2008; Addenda 2009) BPVC Se

25、ction VIII-Rules for Construction of Pressure Vessels Division 1ASME PTC 9 (1970; R 1997) Displacement Compressors, Vacuum Pumps and Blowers (for historical reference only)ASTM INTERNATIONAL (ASTM)ASTM A36/A36M (2008) Standard Specification for Carbon Structural SteelASTM B 111/B 111M (2009) Standar

26、d Specification for Copper and Copper-Alloy Seamless Condenser Tubes and Ferrule StockASTM B 171/B 171M (2011) Standard Specification for Copper-Alloy Plate and Sheet for Pressure Vessels, Condensers and Heat ExchangersASTM B 209 (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet an

27、d PlateASTM B 209M (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM C 553 (2008) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial ApplicationsASTM E 84 (2010b) Standard Test Method for Surface Burning Characte

28、ristics of Building MaterialsCOMPRESSED GAS ASSOCIATION (CGA)CGA G-7.1 (2004) Commodity Specification for Air; 5th EditionINSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE 112 (2004) Standard Test Procedure for Polyphase Induction Motors and GeneratorsINTERNATIONAL ORGANIZATION FOR STANDA

29、RDIZATION (ISO)ISO 2151 (2004) Acoustics - Noise Test Code for Compressors and Vacuum Pumps - Engineering Method (Grade 2)SECTION 22 15 19.19 20 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA

30、)NEMA ICS 2 (2000; R 2005; Errata 2008) Standard for Controllers, Contactors, and Overload Relays Rated 600 VNEMA ICS 6 (1993; R 2006) EnclosuresNEMA MG 1 (2009) Motors and GeneratorsU.S. DEPARTMENT OF DEFENSE (DOD)MIL-A-3316 (1987; Rev C; Am 2 1990) Adhesives, Fire-Resistant, Thermal InsulationMIL-

31、T-19646 (1990; Rev A) Thermometer, Gas Actuated, Remote ReadingU.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910.219 Mechanical Power Transmission Apparatus1.2 GENERAL REQUIREMENTSSection 23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS, applies to this section except as speci

32、fied herein.1.3 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following

33、a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficien

34、tly important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Manag

35、ement System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA

36、 projects.Choose the first bracketed item for Navy, Air Force SECTION 22 15 19.19 20 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for s

37、ubmittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted

38、 in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop DrawingsAir compressor systemSD-03 Product Data*NOTE: Include carbon monoxide monitor in systems which are used for breathing air per DM 3.5, Section 3.*Air compressorInlet air filtersLine silencerAir flow rate and pressure recorde

39、r Carbon monoxide monitorFilter housingSubmit manufacturers catalog data for compressor and auxiliary equipment in the format provided in API Std 619, Appendix A. For air compressors, include intercoolers, oil cooler, lubrication system, and control valves. Submit air compressor, intercooler, afterc

40、ooler, and bypass cooler performance curves at specified summer and winter design conditions. For electric motors include overall physical features dimensions, ratings, service requirements, efficiency, and weight of equipment.SD-06 Test ReportsAir compressor performance testsSound level testsObtain

41、 approval prior to shipping compressor.Government shall have the option to observe test procedures and vendor will provide two (2) copies of test results and two (2) copies of maintenance manuals.Air compressor performance testsInstrumentation testSECTION 22 15 19.19 20 Page 8Provided by IHSNot for

42、ResaleNo reproduction or networking permitted without license from IHS-,-,-Sound level and run-in testsAir compressor system testThe test supervisor shall certify performance by test to be in compliance with specifications.SD-07 CertificatesWork planFactory test proceduresFactory testing certificati

43、onQualifications of field supervisorsField test proceduresTraining materialAir compressor systemAir compressor system installationSD-10 Operation and Maintenance Data*NOTE: Obtain approval of equipment with proprietary maintenance requirements from the appropriate contracts office.*Air compressor sy

44、stem, Data Package 3Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA. Data shall contain information required for maintenance and repair and shall contain no evidence that proprietary maintenance arrangements with the manufacturer will be necessary. Compressors which will require proprietary maintenance arrangement with the manufacturer require Government review and approval. The compressors may be disapproved if circumstances do not justify approval of compressors with lim