NAVY UFGS-22 16 19 26 20-2009 LARGE CENTRIFUGAL AIR COMPRESSORS (OVER 200 HP)《大型离心空气压缩机(超过200 HP)》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-22 16 19.26 20 (November 2009)-Preparing Activity: NAVFAC Superseding UFGS-22 16 19.26 20 (April 2006)UFGS-15213N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION TABLE OF CONTENTSDIVISION 22

2、- PLUMBINGSECTION 22 16 19.26 20LARGE CENTRIFUGAL AIR COMPRESSORS (OVER 200 HP)11/09PART 1 GENERAL1.1 REFERENCES1.2 GENERAL REQUIREMENTS1.3 SUBMITTALS1.4 QUALITY ASSURANCE1.4.1 Work Plan1.4.2 Factory Testing Certification1.4.3 Qualifications of Field Supervisors1.4.4 Training Material1.4.5 System In

3、stallation1.4.6 Air Compressor System1.5 SAFETY1.6 EQUIPMENT ARRANGEMENT1.7 ELECTRICAL REQUIREMENTS1.8 SUPERVISION1.9 DEFINITIONS1.10 INSULATION1.11 POSTED OPERATING INSTRUCTIONSPART 2 PRODUCTS2.1 MATERIALS AND EQUIPMENT2.2 AIR COMPRESSOR2.2.1 Manufacturers Certifications2.2.2 Guaranteed Performance

4、2.2.3 Additional Performance Requirements2.2.3.1 Air Quality2.2.3.2 Surge Output Pressure2.2.3.3 Unloading2.2.3.4 Ambient and Inlet Conditions Operating Ranges2.2.3.5 Critical Speeds2.2.3.6 Vibration and Balance2.2.4 Electrical Service Conditions2.2.4.1 Air Compressor Drive MotorSECTION 22 16 19.26

5、20 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.2.4.2 Accessory electrical Service2.2.5 Compressor Controls2.2.5.1 Two-Step Control Mode2.2.5.2 Dual Control Mode2.2.5.3 Unloaded Compressor Start-Up2.2.5.4 Electrical Start-Up Interlocks2.2.

6、5.5 Monitor and Safety Controls2.2.5.6 Monitoring Instruments2.2.5.7 Gages on Schematics2.2.5.8 Control Schematics2.2.6 Control Air Supply2.2.7 Compressor Design Features2.2.7.1 Casings2.2.7.2 Shafts2.2.7.3 Impellers2.2.7.4 Gears2.2.7.5 Seals2.2.7.6 Thrust Bearings2.2.7.7 Radial Bearings2.2.7.8 Inte

7、rcooler, Aftercoolers, and Oil Coolers2.2.7.9 Lubrication System2.2.8 Electric Motors2.2.8.1 Main Electric Drive Motor2.2.8.2 Accessory and Related Equipment Motors2.2.9 Control Panel2.2.10 Accessories2.2.10.1 Control Valves2.2.10.2 Air Intake Devices2.2.10.3 Compressor Air Outlet Connections2.2.11

8、Inlet Air Filters2.2.11.1 First-Stage2.2.11.2 Second-Stage2.2.11.3 Third-Stage2.2.11.4 Filter Media2.2.12 Bypass Line Silencer2.2.13 Isolating Pad2.3 AIR FLOW RATE AND PRESSURE RECORDER AND MEASUREMENT2.4 CARBON MONOXIDE MONITOR2.4.1 Sampling System2.4.2 Test System2.5 SOURCE QUALITY CONTROL2.5.1 Fa

9、ctory Test Procedures2.5.2 Supervision of Testing2.5.3 System Test2.5.4 Approval of Testing Procedure2.5.5 Certification of Performance TestsPART 3 EXECUTION3.1 INSTALLATION3.1.1 Manufacturers Supervision3.2 GENERAL REQUIREMENTS FOR INSTALLING AIR COMPRESSORS3.2.1 Prompt Installation3.2.2 Start-Up S

10、ervices3.3 FIELD QUALITY CONTROL3.3.1 Field Test Procedures3.3.1.1 Air Compressor Performance Tests3.3.1.2 Instrumentation Test3.3.1.3 Sound Level TestsSECTION 22 16 19.26 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.3.1.4 Deficiencies

11、Discovered in Testing3.3.1.5 Testing Tolerances3.3.2 Approval of Testing Procedure3.4 TRAINING OF GOVERNMENT PERSONNEL- End of Section Table of Contents -SECTION 22 16 19.26 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / A

12、FCESA / NASA UFGS-22 16 19.26 20 (November 2009)-Preparing Activity: NAVFAC Superseding UFGS-22 16 19.26 20 (April 2006)UFGS-15213N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION 22 16 19.26 20LARGE CENTRIFUGAL AIR COMPRESSORS

13、(OVER 200 HP)11/09*NOTE: This guide specification covers the requirements for large centrifugal air compressors over 150 kW 200 hp and certain accessories.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable ite

14、ms(s) or insert appropriate information.Remove information and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of te

15、chnical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*NOTE: Cooling towers, closed-circuit coolers, cooling water piping, and other items are not included and must be

16、 included in other sections of the project specification. CENTRIFUGAL COMPRESSORS MUST BE PERMITTED AS AN OPTION IF NONLUBRICATED ROTARY SCREW COMPRESSORS ARE SPECIFIED IN THE PROJECT.*NOTE: The following information shall be shown on the project drawings:1. Compressor, accessory equipment, and pipi

17、ng arrangement and details.SECTION 22 16 19.26 20 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2. Equipment foundations.3. Equipment schedules. If equipment schedules include operating conditions for the compressor, delete the information fr

18、om this section.*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date, and title.Use the

19、Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text will automatically be

20、 deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic designation only.AMERI

21、CAN GEAR MANUFACTURERS ASSOCIATION (AGMA)AGMA 2009 (2001b) Bevel Gear Classification, Tolerances and Measuring MethodsAGMA 2011 (1998a) Cylindrical Wormgearing Tolerance and Inspection MethodsAMERICAN PETROLEUM INSTITUTE (API)API Std 672 (2004; Errata 2007) Packaged, Integrally Geared Centrifugal Ai

22、r Compressors for Petroleum, Chemical, and Gas Industry ServicesASME INTERNATIONAL (ASME)ASME B1.20.1 (1983; R 2006) Pipe Threads, General Purpose (Inch)ASME B16.1 (2005) Standard for Gray Iron Threaded Fittings; Classes 125 and 250SECTION 22 16 19.26 20 Page 5Provided by IHSNot for ResaleNo reprodu

23、ction or networking permitted without license from IHS-,-,-ASME B16.5 (2009) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME B40.100 (2005) Pressure Gauges and Gauge AttachmentsASME BPVC SEC VIII D1 (2007; Addenda 2008) Boiler and Pressure Vessel Code; Section VIII, Pressu

24、re Vessels Division 1 - Basic CoverageASME PTC 10 (1997; R 2003) Performance Test Code on Compressors and ExhaustersASTM INTERNATIONAL (ASTM)ASTM A 36/A 36M (2008) Standard Specification for Carbon Structural SteelASTM B 111/B 111M (2009) Standard Specification for Copper and Copper-Alloy Seamless C

25、ondenser Tubes and Ferrule StockASTM B 171/B 171M (2009) Standard Specification for Copper-Alloy Plate and Sheet for Pressure Vessels, Condensers and Heat ExchangersASTM B 209 (2007) Standard Specification for Aluminum and Aluminum-Alloy Sheet and PlateASTM B 209M (2007) Standard Specification for A

26、luminum and Aluminum-Alloy Sheet and Plate (Metric)ASTM C 553 (2008) Standard Specification for Mineral Fiber Blanket Thermal Insulation for Commercial and Industrial ApplicationsASTM E 84 (2009c) Standard Test Method for Surface Burning Characteristics of Building MaterialsCOMPRESSED GAS ASSOCIATIO

27、N (CGA)CGA G-7.1 (2004) Commodity Specification for AirINSTITUTE OF ELECTRICAL AND ELECTRONICS ENGINEERS (IEEE)IEEE Std 112 (2004) Standard Test Procedure for Polyphase Induction Motors and GeneratorsINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 2151 (2004) Acoustics - Noise Test Code for

28、Compressors and Vacuum Pumps - Engineering Method (Grade 2)NATIONAL ELECTRICAL MANUFACTURERS ASSOCIATION (NEMA)NEMA ICS 2 (2000; Errata 2002; R 2005; Errata 2006) Standard for Industrial Control and SECTION 22 16 19.26 20 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted wit

29、hout license from IHS-,-,-Systems: Controllers, Contactors, and Overload Relays Rated Not More than 2000 Volts AC or 750 Volts DC: Part 8 - Disconnect Devices for Use in Industrial Control EquipmentNEMA ICS 6 (1993; R 2006) Standard for Industrial Controls and Systems EnclosuresNEMA MG 1 (2007; Erra

30、ta 2008) Standard for Motors and GeneratorsU.S. DEPARTMENT OF DEFENSE (DOD)MIL-A-3316 (Rev C; Am 2) Adhesives, Fire-Resistant, Thermal InsulationMIL-PRF-17331 (Rev J; Am 1) Lubricating Oil, Steam Turbine and Gear, Moderate ServiceMIL-T-19646 (Rev A) Thermometer, Gas Actuated, Remote ReadingU.S. NATI

31、ONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910.219 Mechanical Power Transmission Apparatus1.2 GENERAL REQUIREMENTSSection 23 03 00.00 20 BASIC MECHANICAL MATERIALS AND METHODS, applies to this section except as specified herein.1.3 SUBMITTALS*NOTE: Review submittal description (SD) defin

32、itions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approv

33、al. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requir

34、ing Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District O

35、ffice (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for SECTION 22 16 19.26 20 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Resident Office; and “PO“ for Project Office. Codes following the “

36、G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designatio

37、n are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-02 Shop Dra

38、wingsAir compressor systemInclude wiring diagrams of the air compressor with all accessories. The minimum acceptable scale is 1:501/4 inch to one foot _.SD-03 Product Data*NOTE: Include carbon monoxide monitor in systems which are used for breathing air per DM 3.5, Section 3.*Air compressorAir intak

39、e devicesBypass line silencerAir flow rate and pressure recorder Carbon monoxide monitorSubmit manufacturers catalog data for compressor and auxiliary equipment in the format provided in API Std 672, Appendix A. Submit all applicable information. For air compressor, include aftercooler, intercoolers

40、, oil cooler, lubrication system, and control valves. Submit air compressor and intercooler performance curves at specified summer and winter design conditions.SD-06 Test ReportsAir compressor performance testsBalance testsSound level and run-in testsObtain approval prior to shipping compressor.SECT

41、ION 22 16 19.26 20 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Air compressor performance testsInstrumentation testSound level testsAir compressor system testsThe test supervisor shall certify performance by test to be in compliance with sp

42、ecifications.SD-07 CertificatesAir compressor systemAir compressor system installationWork planFactory test proceduresFactory testing certificationQualifications of field supervisorsField test proceduresTraining materialSD-10 Operation and Maintenance Data*NOTE: Obtain approval of equipment with pro

43、prietary maintenance requirements from the appropriate contracts office.*Air compressor system, Data Package 3Submit in accordance with Section 01 78 23 OPERATION AND MAINTENANCE DATA.SD-11 Closeout SubmittalsPosted operating instructions for air compressorSubmit text.1.4 QUALITY ASSURANCE1.4.1 Work

44、 PlanSubmit a written schedule of dates of installation, start-up, checkout, and test of equipment.1.4.2 Factory Testing CertificationSubmit a statement that the air compressor factory is equipped to perform all required factory tests. Submit in accordance with paragraph entitled SECTION 22 16 19.26 20 Page 9Provided by IHSNot for ResaleNo reproduction or