NAVY UFGS-23 51 43 00 20-2010 DUST AND GAS COLLECTOR DRY SCRUBBER AND FABRIC FILTER TYPE《灰尘和气体收集器 干式烟气脱硫装置和织物过滤器》.pdf

1、USACE / NAVFAC / AFCESA / NASA UFGS-23 51 43.00 20 (February 2010)-Preparing Activity: NAVFAC SupersedingUFGS-23 51 43.00 20 (April 2006)UFGS-15864N (September 1999)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION TABLE OF CONTENTSDIVISION 23 - H

2、EATING, VENTILATING, AND AIR CONDITIONINGSECTION 23 51 43.00 20DUST AND GAS COLLECTOR, DRY SCRUBBER AND FABRIC FILTER TYPE02/10PART 1 GENERAL1.1 REFERENCES1.2 GENERAL REQUIREMENTS1.2.1 Mechanical General Requirements1.2.2 Electrical General Requirements1.2.3 General Application of Reference Specific

3、ations1.2.4 Steam Generators1.3 DEFINITIONS1.4 DESIGN REQUIREMENTS1.4.1 Detail Drawing1.4.1.1 Dust Collector System1.4.1.2 Dust Collector Components1.4.1.3 Piping Drawings1.4.1.4 Wiring Diagrams1.4.1.5 Schematic Control Diagrams1.4.1.6 Printed Circuitboards Information1.4.2 Calculations1.4.3 Additio

4、nal Product Data1.5 QUALITY ASSURANCE1.5.1 Manufacturer Experience1.5.1.1 Auxiliary Manufacturer Experience1.5.2 Certificates1.5.2.1 Pipe Welding Procedures1.5.2.2 Weld Testing Procedures1.5.2.3 Welding Shops1.5.2.4 Qualifying Experience Certification1.5.2.5 Factory Test Certification1.5.2.6 Dry FGD

5、 System Experience Certification1.5.3 Test Reports1.5.3.1 Pump Tests Reports1.5.3.2 Damper Tests Reports1.5.3.3 Dust Collector Model Tests Report1.5.3.4 Instrument Calibration and Testing1.5.4 RecordsSECTION 23 51 43.00 20 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted wi

6、thout license from IHS-,-,-1.5.5 Model Test1.5.6 Tabulations1.6 SUBMITTALS1.7 DELIVERY AND STORAGE1.8 AMBIENT ENVIRONMENTAL REQUIREMENTS1.9 EXPERIENCE CLAUSE1.9.1 Certificate1.10 OPERATOR TRAINING PROGRAM1.10.1 Training Manuals1.10.2 Testing Program1.10.3 Classroom Instruction1.10.4 Field Instructio

7、ns1.10.5 Video Recording1.11 MODEL DELIVERY1.12 POSTED OPERATING INSTRUCTIONSPART 2 PRODUCTS2.1 APPLICATION2.2 EQUIPMENT AND MATERIALS PROVIDED UNDER THIS CONTRACT2.2.1 Spray Dryer Sulfur Dioxide Absorbers2.2.2 Fabric Filter Baghouse2.2.3 Lime Slurry Preparation System2.2.4 Pumps, Valves, and Motors

8、2.2.5 Ductwork and Draft Equipment2.2.6 Instrumentation and Control Devices2.2.7 Structural and Miscellaneous Steel2.3 SITE FABRICATED AUXILIARY CONSTRUCTION2.4 SITE CONDITIONS2.5 OPERATING INSTRUCTIONS2.5.1 Steam Generators2.5.2 Fuels2.5.3 Lime2.5.4 Slaking Water2.5.5 Process Water2.5.6 Compressed

9、Air2.6 DESIGN PARAMETERS2.6.1 Expected Flue Gas Conditions2.6.2 Spray Dryer Absorbers2.6.3 Fabric Filter Baghouses2.6.4 Lime Slurry Preparation System2.6.5 Ductwork2.6.6 Induced Draft Fans2.6.7 Sulfur Dioxide Removal Performance Guarantees2.6.8 Particulate Removal Performance Guarantees2.6.9 Lime Sl

10、urry System Performance Guarantees2.6.10 Draft Equipment Performance Guarantees2.6.11 FGD System Operational Performance Guarantees2.7 SPRAY DRYER ABSORBERS2.7.1 Spray Dryer Absorber Vessel2.7.2 Spray Dryer Atomizers2.7.2.1 Rotary Atomizers2.7.2.2 Two-Fluid Nozzle Atomizers2.7.2.3 Spare Equipment2.7

11、3 Monorail and Hoist2.7.4 Absorber Product Removal System2.8 FABRIC FILTER BAGHOUSES2.8.1 Pulse Jet Cleaning Systems2.8.1.1 Spare EquipmentSECTION 23 51 43.00 20 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.8.2 Reverse Gas Cleaning System

12、2.8.2.1 Spare Equipment2.8.3 Bag Guarantee2.8.4 Bag Quality Assurance2.8.5 Hoppers2.8.6 Manifolds and Draft Equipment2.9 LIME SLURRY PREPARATION SYSTEM2.9.1 Lime Storage and Feed Bin2.9.2 Lime Slakers2.10 PUMPS, VALVES, MOTORS2.10.1 Pumps2.10.1.1 Centrifugal Pumps2.10.1.2 Vertically Split-Case Rubbe

13、r-Lined Pumps2.10.1.3 Vertically Split-Case Pumps2.10.1.4 Vertical Wet Pit Pumps2.10.1.5 Factory Test and Reports2.10.2 Valves and Piping2.10.2.1 Valves2.10.2.2 Piping2.10.2.3 Fittings2.10.2.4 Pipe Hangers2.10.2.5 Shipping and Handling2.10.3 Electric Motor Drives and Motor Control Center2.10.3.1 Mot

14、ors Rated 3/8 kW 1/2 Horsepower and Smaller2.10.3.2 Motors Rated 1/2 Through 149 kW 3/4 Through 199 H.P.2.10.3.3 Motors Rated 150 Kilowatt 200 Horsepower and Larger2.10.3.4 Motor Control Centers2.10.3.5 Factory Tests2.11 DUCTWORK AND DRAFT EQUIPMENT2.11.1 Ductwork2.11.1.1 Reverse Air Ductwork2.11.2

15、Expansion Joints2.11.3 Dampers2.11.3.1 Seal Air Systems2.11.3.2 Louver Dampers2.11.3.3 Poppet Dampers2.11.3.4 Guillotine Dampers2.11.4 Mechanical Draft Equipment2.11.4.1 Fan Housing2.11.4.2 Fan Rotors and Shafts2.11.4.3 Bearings2.11.4.4 Motor Drive2.11.4.5 Induced Draft Fan2.11.4.6 Reverse Air Fan2.

16、11.5 Painting2.11.6 Factory Tests2.11.6.1 Damper Tests2.11.6.2 Mechanical Draft Equipment Tests2.12 INSTRUMENTATION AND CONTROLS2.12.1 System Operation2.12.1.1 Lime Slurry Preparation2.12.1.2 Spray Dryer Absorbers2.12.1.3 Baghouses2.12.2 Analog Control Systems2.12.2.1 Electronic Control Modules2.12.

17、2.2 Input and Output Signals2.12.2.3 System Electrical Power and Power Supplies2.12.2.4 Operating Stations2.12.2.5 Control DriveSECTION 23 51 43.00 20 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.12.3 Digital Control Systems2.12.3.1 Wired

18、Solid-State Logic2.12.3.2 Solid-State Programmable Logic2.12.4 Flue Gas Cleaning System Panelboard and System Cabinets2.12.4.1 Construction2.12.4.2 Finish2.12.4.3 Nameplates2.12.4.4 Graphics2.12.4.5 Wiring2.12.4.6 Power Supplies and Switches2.12.4.7 Lights and Indicators2.12.4.8 Counters and Meters2

19、12.4.9 Recorders2.12.4.10 Annunciators2.12.5 Temperature Monitor2.12.5.1 Thermometers2.12.5.2 Thermocouples2.12.5.3 Resistance Temperature Detectors (RTDs)2.12.5.4 Thermowells2.12.6 Pressure Gages2.12.6.1 Panel Gages2.12.6.2 Header Gages2.12.6.3 Differential Gages2.12.7 Level Elements2.12.8 Flow El

20、ements2.12.9 Density Elements and Transmitters2.12.10 Fly Ash Level Alarms2.12.10.1 Hopper Level Signals2.12.11 Transmitters2.12.12 Limit Switches2.12.13 Gage Glasses2.12.14 Solenoid Valves2.12.15 Sulfur Dioxide Analyzers2.12.16 Factory Tests2.12.17 Nameplates2.13 STRUCTURAL AND MISCELLANEOUS STEEL2

21、13.1 Girts and Opening Frames2.13.2 Slide Bearings2.13.3 Miscellaneous Steel2.13.4 Fabrication2.13.4.1 Grating2.13.4.2 Stairs2.13.5 Access2.13.6 Personnel Access Requirements2.13.6.1 Class 12.13.6.2 Class 22.13.6.3 Class 32.13.6.4 Maintenance Access Requirements2.13.7 PaintingPART 3 EXECUTION3.1 IN

22、SPECTION3.1.1 Contractor Construction Representatives3.1.2 Contractor Construction Representative Areas of Work3.1.3 Field Service Engineer Representatives3.2 INSULATION INSTALLATION3.2.1 General3.2.2 Block and Mineral Fiberboard Insulation InstallationSECTION 23 51 43.00 20 Page 4Provided by IHSNot

23、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.2.3 Mineral Fiber Blanket Insulation Installation3.2.4 Protection From Insulation Materials3.3 CASING INSTALLATION3.3.1 Structural Steel Grid System3.3.2 Access Openings3.3.3 Weatherproofing3.3.4 Convection Stops3.3.5

24、Casing Attachment3.4 FIELD INSPECTIONS AND TESTS3.4.1 General3.4.2 Hydrostatic Tests3.4.3 Smoke Tests3.4.4 Acceptance Tests3.4.5 System Stoichiometry Tests3.4.6 System Power Consumption Tests3.4.7 Test Failures3.5 PAINTING3.5.1 Galvanic Corrosion Prevention3.6 SCHEDULE- End of Section Table of Conte

25、nts -SECTION 23 51 43.00 20 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-23 51 43.00 20 (February 2010)-Preparing Activity: NAVFAC SupersedingUFGS-23 51 43.00 20 (April 2006)UFGS-15864N (September 1999)UN

26、IFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated April 2010*SECTION 23 51 43.00 20DUST AND GAS COLLECTOR, DRY SCRUBBER AND FABRIC FILTER TYPE02/10*NOTE: This guide specification covers the requirements for furnishing, installing, adjusting, and testing of a dry flue g

27、as desulfurization (FGD) scrubber(s) and fabric filter baghouse(s) system.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not r

28、equired in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of Technical Proponents, including their organization designation and telephone number

29、 is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*NOTE: The dry FGD scrubber(s) is intended to be used for flue gas sulfur dioxide removal and collection associated with coal-fired boilers. Coal-fired boilers applicable to this specification a

30、re those designed with capacities ranging between 6.30 and 31.50 kg of steam per second 50,000 and 250,000 pounds of steam per hour. The design shall be as a system where one manufacturer is responsible for the fabric filter baghouse and the dry FGD scrubber. There are probably no manufacturers that

31、 can meet all the specifications. Discretion must be exercised to determine which deviations are acceptable. Removing either the dry FGD or the fabric filter baghouse out as a separate design or purchase is not acceptable.SECTION 23 51 43.00 20 Page 6Provided by IHSNot for ResaleNo reproduction or n

32、etworking permitted without license from IHS-,-,-*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, desi

33、gnation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used

34、in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by

35、 the basic designation only.ACOUSTICAL SOCIETY OF AMERICA (ASA)ASA S12.54 (1999; R 2004) Acoustics - Determination of Sound Power Levels of Noise Sources Using Sound Pressure - Engineering Method in an Essentially Free Field over a Reflecting PlaneAIR MOVEMENT AND CONTROL ASSOCIATION INTERNATIONAL (

36、AMCA)AMCA 201 (2002) Fans and SystemsAMCA 210 (2007) Laboratory Methods of Testing Fans for Aerodynamic Performance RatingAMCA 500-D (1998) Laboratory Methods of Testing Dampers for RatingAMCA 801 (2001) Industrial Process/Power Generation Fans: Specification GuidelinesAMCA 802 (2002) Industrial Pro

37、cess/Power Generation Fans: Establishing Performance Using Laboratory ModelsAMCA 99 (2003) Standards HandbookSECTION 23 51 43.00 20 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AMERICAN BEARING MANUFACTURERS ASSOCIATION (ABMA)ABMA 11 (1990;

38、R 2008) Load Ratings and Fatigue Life for Roller BearingsABMA 9 (1990; R 2008) Load Ratings and Fatigue Life for Ball BearingsAMERICAN INSTITUTE OF STEEL CONSTRUCTION (AISC)ANSI/AISC 360 (2005) Specification for Structural Steel Buildings, with CommentaryAMERICAN WELDING SOCIETY (AWS)AWS D1.1/D1.1M

39、2008; Errata 2008) Structural Welding Code - SteelASME INTERNATIONAL (ASME)ASME B16.3 (2006) Malleable Iron Threaded Fittings, Classes 150 and 300ASME B16.5 (2009) Standard for Pipe Flanges and Flanged Fittings: NPS 1/2 Through NPS 24ASME B16.9 (2007) Standard for Factory-Made Wrought Steel Buttwel

40、ding FittingsASME B31.1 (2007; Addenda a-2008) Power PipingASME B36.10M (2004) Standard for Welded and Seamless Wrought Steel PipeASME BPVC (2007) all Purpose Codes and Standards Boiler and Pressure Vessels CodesASME HST-4 (1999; R 2004) Performance Standard for Overhead Electric Wire Rope HoistsAST

41、M INTERNATIONAL (ASTM)ASTM A 106/A 106M (2008) Standard Specification for Seamless Carbon Steel Pipe for High-Temperature ServiceASTM A 108 (2007) Standard Specification for Steel Bar, Carbon and Alloy, Cold-FinishedASTM A 123/A 123M (2009) Standard Specification for Zinc (Hot-Dip Galvanized) Coatin

42、gs on Iron and Steel ProductsASTM A 126 (2004) Standard Specification for Gray Iron Castings for Valves, Flanges, and Pipe FittingsASTM A 167 (1999; R 2009) Standard Specification for Stainless and Heat-Resisting SECTION 23 51 43.00 20 Page 8Provided by IHSNot for ResaleNo reproduction or networking

43、 permitted without license from IHS-,-,-Chromium-Nickel Steel Plate, Sheet, and StripASTM A 240/A 240M (2009c) Standard Specification for Chromium and Chromium-Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General ApplicationsASTM A 242/A 242M (2004; R 2009) Standard Sp

44、ecification for High-Strength Low-Alloy Structural SteelASTM A 269 (2008) Standard Specification for Seamless and Welded Austenitic Stainless Steel Tubing for General ServiceASTM A 276 (2008a) Standard Specification for Stainless Steel Bars and ShapesASTM A 307 (2007b) Standard Specification for Car

45、bon Steel Bolts and Studs, 60 000 PSI Tensile StrengthASTM A 325 (2009) Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile StrengthASTM A 325M (2009a) Standard Specification for Structural Bolts, Steel, Heat Treated, 830 MPa Minimum Tensile Strength (Metric)ASTM A 36/A 36M (2008) Standard Specification for Carbon Structural SteelASTM A 48/A 48M (2003; R 2008) Standard Specification for Gray Iron CastingsASTM A 490 (2009) Standard Specification for Structural Bolts, Alloy