NAVY UFGS-33 65 00-2011 CLEANING PETROLEUM STORAGE TANKS《清洁石油储存罐》.pdf

1、*USACE / NAVFAC / AFCESA / NASA UFGS-33 65 00 (August 2011)-Preparing Activity: NAVFAC SupersedingUFGS-33 65 00 (April 2006)UFGS-13219 (August 2004)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated July 2011*SECTION TABLE OF CONTENTSDIVISION 33 - UTILITIESSECTION 33

2、65 00CLEANING PETROLEUM STORAGE TANKS08/11PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 DEFINITIONS1.3.1 Certified Industrial Hygienist (CIH)1.3.2 Marine Chemist1.3.3 Hazardous Areas1.3.4 Hot Work Operations1.3.5 Personal Monitoring1.3.6 Reproductive Hazard1.4 QUALITY ASSURANCE1.4.1 Modification of

3、References1.4.2 Copies of Standards1.4.3 Safety Permits and Equipment1.4.4 Regulatory Requirements1.4.5 Medical Examinations1.4.6 Medical Records1.4.7 CIH Responsibilities1.4.8 Training1.4.9 Respiratory Protection Program1.4.10 Pre-Construction Conference1.4.11 Certificates1.4.11.1 Qualifications of

4、 Marine Chemist1.4.11.2 Qualifications of Certified Industrial Hygienist (CIH)1.4.11.3 Testing Laboratory1.4.11.4 Safety Plan1.4.11.5 Work Plan1.4.11.6 Hazardous Waste Disposal Plan1.4.11.7 Tank Certification of Safety1.4.11.8 Training Certification1.4.11.9 Hazardous Waste Permits1.4.11.10 Non-Hazar

5、dous Waste Permits1.4.12 Test Results1.4.12.1 Required Test ReportsSECTION 33 65 00 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.4.12.2 Air Monitoring1.5 DELIVERY AND STORAGE1.6 JOB CONDITIONS1.6.1 Ventilation1.7 SCHEDULING AND SEQUENCING1

6、.7.1 Sequence of Primary Phases of the Cleaning Procedure1.7.2 General SchedulingPART 2 PRODUCTS2.1 MATERIALS2.1.1 Cleaning Agents2.1.2 Abrasive2.1.2.1 Abrasive for Blasting2.1.2.2 Recycled Abrasive2.2 EQUIPMENTPART 3 EXECUTION3.1 PROJECT CONDITIONS3.1.1 Cutting Tank Access Holes3.1.2 Permission for

7、 Each Entry Into a Tank3.1.3 Traffic Control3.1.4 Lavatory Facilities3.1.5 Miscellaneous3.1.5.1 Grounding and Bonding for Equipment3.1.5.2 Fire Extinguishers3.1.5.3 Disconnection Pipelines3.1.5.4 Removal of Ignition Sources3.1.5.5 Survey of Hazardous Areas3.1.5.6 Exit from a Tank During Emergencies3

8、.2 INSPECTION3.2.1 Inspection of Equipment3.2.1.1 Respirators3.2.1.2 Air Hose from Breathing-Air Supply3.2.1.3 Safety Harness and Life Line3.2.1.4 Breathing-Air Supply Source3.2.1.5 Monitoring Equipment3.2.1.6 Other Equipment3.2.2 Personnel Inspection3.2.2.1 Clothing3.2.2.2 Breathing-Air Supply3.2.2

9、.3 Harness and Lifeline3.2.2.4 Gum or Tobacco Chewing3.2.2.5 Physical Defects or Injuries3.2.2.6 Alcoholic Beverages and Drugs3.2.2.7 Counseling on Reproductive Hazards3.2.2.8 Hazardous Areas3.3 TABLE OF TANK HISTORY3.4 FUEL REMOVAL3.5 IDENTIFICATION OF TANKS WITH HAZARDOUS WASTE SLUDGES AND RESIDUE

10、S3.6 TANK CLEANING3.6.1 Monitoring3.6.1.1 Monitoring During Tank Cleaning Work3.6.2 Lead Hazard Personnel Safety3.6.3 Precautions for Airborne Lead3.6.4 Water, Sediment, and Sludge Analysis3.6.5 Water Removal and Disposal3.6.6 Sludge and Sediment Removal and DisposalSECTION 33 65 00 Page 2Provided b

11、y IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.6.6.1 Sludge Disposal Using Landfill Berm3.6.7 Washing3.6.8 Wash Water, Detergent Solution, and Sediment Removal3.6.9 Removal of Scale and Other Tenaciously Adhering Materials3.6.10 Disposal of Used Blasting Ab

12、rasive3.6.11 Special Instructions for Cleaning Tank Storage JP-5 Fuel3.6.12 Special Precautions3.6.13 Lead-Hazard-Free Tests3.7 FINAL CLEAN-UP3.7.1 Stenciling Tank3.7.2 Restoration of Site to Original Condition- End of Section Table of Contents -SECTION 33 65 00 Page 3Provided by IHSNot for ResaleNo

13、 reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-33 65 00 (August 2011)-Preparing Activity: NAVFAC SupersedingUFGS-33 65 00 (April 2006)UFGS-13219 (August 2004)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated Ju

14、ly 2011*SECTION 33 65 00CLEANING PETROLEUM STORAGE TANKS08/11*NOTE: This guide specification covers the requirements for clean-up of the interior of concrete or steel tanks used for petroleum storage.Adhere to UFC 1-300-02 Unified Facilities Guide Specifications (UFGS) Format Standard when editing t

15、his guide specification or preparing new project specification sections. Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not re

16、quired in respective project, whether or not brackets are present.Comments, suggestions and recommended changes for this guide specification are welcome and should be submitted as a Criteria Change Request (CCR).*NOTE: The following information shall be shown on the project drawings:1. Site plan of

17、project area showing surrounding area with tanks and other construction which affect safety distances from the tank to be cleaned.2. Plan and elevation of tank to be cleaned with associated piping and appurtenances.*PART 1 GENERAL1.1 REFERENCES*NOTE: This paragraph is used to list the SECTION 33 65

18、00 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragraph by organization, designation, date

19、, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue dates.References not used in the text w

20、ill automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process.*The publications listed below form a part of this specification to the extent referenced. The publications are referred to within the text by the basic de

21、signation only.AMERICAN PETROLEUM INSTITUTE (API)API RP 2003 (2008; 7th Ed) Protection Against Ignitions Arising out of Static, Lightning, and Stray CurrentsAPI RP 500 (1997; Errata 1998; R 2002) Classification of Locations for Electrical Installations at Petroleum Facilities Classified as Class I,

22、Division and Division 2API Std 2015 (2001) Safe Entry and Cleaning of Petroleum Storage TanksNATIONAL FIRE PROTECTION ASSOCIATION (NFPA)NFPA 306 (2009) Standard for Control of Gas Hazards on VesselsNFPA 70 (2011; TIA 11-1; Errata 2011) National Electrical CodeNATIONAL INSTITUTE FOR OCCUPATIONAL SAFE

23、TY AND HEALTH (NIOSH)NIOSH 99-109 (Latest) Certified Equipment ListU.S. ARMY CORPS OF ENGINEERS (USACE)EM 385-1-1 (2008; Errata 1-2010; Changes 1-3 2010; Changes 4-6 2011) Safety and Health Requirements ManualU.S. DEPARTMENT OF DEFENSE (DOD)MIL-A-22262 (1993; Rev B; Am 2 1996) Abrasive Blasting Medi

24、a Ship Hull Blast CleaningSECTION 33 65 00 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-680 (2010; Rev C) Degreasing SolventU.S. GENERAL SERVICES ADMINISTRATION (GSA)FS O-D-1276 (Rev B) Disinfectant-Detergent, General Purpose (Pine O

25、il)U.S. NATIONAL ARCHIVES AND RECORDS ADMINISTRATION (NARA)29 CFR 1910.1025 Lead29 CFR 1910.1028 Benzene29 CFR 1910.120 Hazardous Waste Operations and Emergency Response29 CFR 1910.1200 Hazard Communication29 CFR 1910.134 Respiratory Protection29 CFR 1910.146 Permit-required Confined Spaces29 CFR 19

26、26.55 Gases, Vapors, Fumes, Dusts, and Mists40 CFR 260 Hazardous Waste Management System: General40 CFR 261 Identification and Listing of Hazardous Waste40 CFR 262 Standards Applicable to Generators of Hazardous Waste40 CFR 263 Standards Applicable to Transporters of Hazardous Waste40 CFR 264 Standa

27、rds for Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities40 CFR 265 Interim Status Standards for Owners and Operators of Hazardous Waste Treatment, Storage, and Disposal Facilities40 CFR 266 Standards for the Management of Specific Hazardous Wastes and Specific Type

28、s of Hazardous Waste Management FacilitiesUNDERWRITERS LABORATORIES (UL)UL 844 (2006; Reprint Nov2008) Standard for Luminaires for Use in Hazardous (Classified) Locations1.2 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit SECTION 33 65

29、 00 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indi

30、cates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or comp

31、lex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) ar

32、e: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the

33、first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When use

34、d, a designation following the “G“ designation identifies the office that will review the submittal for the Government. The following shall be submitted in accordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-03 Product DataCleaning agentsGasoline-oil-resisting rubber gloves and bootsCotton cove

35、ralls and hard hatRespiratory protective equipmentDisinfectantAbrasive for blastingSubmit identification for the items by designated name, specification number, project contracting number, and intended use.SD-06 Test ReportsBlasting abrasive testSECTION 33 65 00 Page 7Provided by IHSNot for ResaleNo

36、 reproduction or networking permitted without license from IHS-,-,-Tank contents testsMonitoring Results; G; G, _SD-07 CertificatesQualifications of Marine ChemistQualifications of Certified Industrial Hygienist (CIH)Testing laboratorySafety planWork planHazardous waste disposal planTank certificati

37、on of safety Plan for pretreatment of discharge to sewer; G; G, _Training certificationRespiratory protective equipmentBreathing-air supply sourceCombustible gas indicator Lead-in-air analyzer Hydrogen-sulfide (H2S) indicator Benzene indicatorOxygen meterVelometersLightingFirst aid kitTank exhaust b

38、lowerSubmit certificates for the items listed. Where equipment or materials are specified to conform with the standards of organizations, such as National Institute for Occupational Safety and Health (NIOSH), Underwriters Laboratories (UL), and American Petroleum Institute (API), include a label or

39、listing indicating compliance. In lieu of the label or listing, the Contractor may submit a test report from an approved testing organization stating that the item has been tested in accordance with the specified organizations test methods and that the item conforms with the organizations standard o

40、r code.SD-08 Manufacturers InstructionsSECTION 33 65 00 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Tank cleaning agentsSubmit material safety data sheets for materials to be used at the job site, in accordance with 29 CFR 1910.1200.SD-11 C

41、loseout Submittals*NOTE: Delete if hazardous waste is to be disposed of by the Government. Designer must verify that Government disposal is practical and make all arrangements for Government disposal.*Safety permitsSubmit copies of permits required to comply with local, State, and Federal regulation

42、s.1.3 DEFINITIONS1.3.1 Certified Industrial Hygienist (CIH)As used in this section, refers to an Industrial Hygienist employed by the Contractor and is certified by the American Board of Industrial Hygiene in comprehensive practice.1.3.2 Marine ChemistThe holder of a valid Certificate issued by the

43、National Fire Protection Association in accordance with the “Rules for Certification of Marine Chemists,“ establishing him as a person qualified to determine whether construction, alteration, repair, or shipbreaking of vessels, which may involve hazards covered by NFPA 306 can be undertaken with saf

44、ety.1.3.3 Hazardous AreasHazardous areas shall be defined as any area within 30 meters 100 feet of active aboveground storage tanks, areas within 30 meters 100 feet of leaking sections of fuel pipelines or other vapor sources, areas within 60 meters 200 feet of the downwind side of potential vapor e

45、mission sources (i.e., pressure-vacuum vents or open vents on active tanks, leaking sections of pipelines), areas within existing tanks, and areas within a dike.1.3.4 Hot Work OperationsHot work, for work covered by this section, includes: flame heating, welding, torch cutting, brazing, carbon arc g