1、 AEROSPACE STANDARD CRIMPING TOOL AND ACCESSORIES, HAND OPERATED, LIGHTWEIGHT, DIE TYPE, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS AS5259/5Copyright 2017 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or tr
2、ansmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: +1 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org
3、SAE WEB ADDRESS: http:/www.sae.org ISSUED2012-09 REAFFIRMED2017-06 THIRD ANGLE PROJECTION CUSTODIAN: AE-8/AE-8C2 FEDERAL SUPPLY CLASS 5120 AS5259/5 SHEET 1 OF 3 PROCUREMENT SPECIFICATION: AS5259 SAE Technical Standards BoardRules providethat:“This reportis publishedbySAE toadvancethestateoftechnical
4、andengineering sciences. The use of this report isentirely voluntary, andits applicability andsuitability for any particularuse, includingany patentinfringement arising therefrom,is the soleresponsibility of theuser.”SAE reviews eachtechnical reportatleast every fiveyears atwhichtimeitmay berevised,
5、reaffirmed, stabilized,orcancelled. SAE invites yourwrittencomments andsuggestions.SAE values your input. To provide feedback on this Technical Report, please visit http:/standards.sae.org/AS5259/5 RATIONALE AS5259/5 HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE FIVE-YEAR REVIEW POLICY. NOTICE THE COMP
6、LETE REQUIREMENTS FOR PROCURING THE PRODUCT DESCRIBED HEREIN SHALL CONSIST OF THIS DOCUMENT AND THE LATEST ISSUE OF SAE AS5259. FIGURE 1 - BASIC CRIMPING TOOL WITHOUT DIES TABLE 1 - BASIC CRIMPING TOOL CONFIGURATION WITHOUT DIES PART NO A MAX OPEN B MAX C MAX 1/ D 1/ E CLOSE F MAX M5259/5-01 11.25 1
7、5.25 13.75 2.25 5.5 2.25 1/ DETAIL INTERFACE DIMENSIONS ARE SPECIFIED ON THE DIES (SEE TABLE 2 AND AS5259/7). AEROSPACE STANDARD AS5259/5 SHEET 2 OF 3 CRIMPING TOOL AND ACCESSORIES, HAND OPERATED, LIGHTWEIGHT, DIE TYPE, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS REQUIREMENTS
8、: AS SPECIFIED IN AS5259 AND THIS SPECIFICATION 1. CONFIGURATION: A. BASIC TOOL DIMENSIONS SHALL BE IN INCHES IN ACCORDANCE WITH TABLE 1 AND TOLERANCES SHALL BE .005 AND ANGLES 1 DEGREE. B. CONFIGURATION SHALL BE OPTIONAL WITHIN ENVELOPE DEFINED BY FIGURE 1. C. REMOVE ALL BURRS AND BREAK ALL EDGES.
9、D. AS5259/5 TOOL DIES AND INSPECTION GAGES ARE SPECIFIED IN TABLE 2 (SEE TABLE 3 FOR SPECIFIC TERMINAL OR CONTACT APPLICATIONS). E. MAXIMUM WEIGHT WITH HEAVIEST DIE SPECIFIED IN TABLE 2 SHALL BE 6.0 LB. F. MULTIPLE COMPRESSIONS OF THE HANDLE IS PERMITTED DEPENDING ON THE SIZE OF THE CRIMP BARREL. IN
10、STRUCTIONS FOR MULTIPLE COMPRESSIONS SHALL BE INCLUDED IN THE SUPPLIERS ASSEMBLY INSTRUCTIONS. G. HEAD SHALL BE RATED FOR MINIMUM OF 10 000 PSI INPUT PRESSURE. HEAD SHALL GENERATE A MINIMUM OF 5.5 TONS OF FORCE AT THE DIE FACES WITH 10 000 PSI INPUT PRESSURE. 2. MATERIALS: A. TOOL HEAD SHALL BE STEE
11、L WITH A BLACK OXIDE FINISH DESIGNED TO MEET THE PERFORMANCE REQUIREMENTS OF AS5259. B. HANDLE GRIPS SHALL BE NON-SLIP COMPRESSIBLE PLASTIC OR RUBBER DESIGNED TO MEET THE PERFORMANCE REQUIREMENT OF AS5259. 3. CORROSION TEST NOT REQUIRED. 4. CRIMP DIES ARE IN ACCORDANCE WITH AS5259/7 (SEE TABLE 2 FOR
12、 DIE APPLICATION). 5. INSPECTION GAGES IN ACCORDANCE WITH AS5259/6 (SEE TABLE 2 FOR GAGE APPLICATION). 6. SUPPLIER NAME OR SYMBOL, SUPPLIER PART NUMBER AND SAE PART NUMBER (M5259/5-01) IS REQUIRED ON THE TOOL (LOCATION OPTIONAL) SUPPLIER SYMBOL SHALL BE IN ACCORDANCE AIR1351. M5259 /5 -01 I I I I I
13、I_ BASIC TOOL DASH NUMBER (SEE AS5259/7 FOR CRIMP DIES) I I_ DETAIL SPECIFICATION NUMBER I_ PART NUMBER DESIGNATION (M) AND BASIC SPECIFICATION NUMBER 7. UNLESS SPECIFIED IN A STORAGE CONTAINER (SEE AS5259), TOOL SHALL BE PROTECTED BY A CONTAINER WITH A HANDLE FOR CARRYING. CONTAINER SHALL BE LABELE
14、D WITH TOOL PART NUMBER. APPLICATIONS: 1. GO/NO-GO GAGE INSPECTION RECOMMENDED AT PERIODIC INTERVALS. 2. BASIC TOOL, DIES, AND GAGES ARE PROCURED SEPARATELY, BUT MAY ALL BE INCLUDED IN ONE STORAGE CONTAINER (SEE AS5259). 3. SEE AS5259/4 FOR REMOTE HEAD VERSION OF THIS TOOL. 4. CRIMPING IS LIMITED TO
15、 WIRE SIZES 8 THRU 2 FOR INSULATED TERMINALS AND 8 THRU 00 FOR UN-INSULATED TERMINALS AND CONTACTS (SEE TABLE 2). AEROSPACE STANDARD AS5259/5 SHEET 3 OF 3 CRIMPING TOOL AND ACCESSORIES, HAND OPERATED, LIGHTWEIGHT, DIE TYPE, WIRE SIZE 8 TO 00 UN-INSULATED AND 8 THRU 2 INSULATED CRIMP BARRELS TABLE 2
16、- COMPONENT SPECIFICATION REFERENCES COMPONENT MILITARY SPECIFICATIONS COMPONENT SAE SUPERSEDING SPECIFICATIONS WIRE SIZE (REF) CRIMP TOOL PART NUMBER AS5259/7 CRIMP DIES PART NUMBER AS5259/7 GAGE PART NUMBER (SEE AS5259/6) REMOTE HOSE (SEE AS5259/2) REMOTE PUMPS (SEE AS5259/2) MIL-T-7928 MS20659 MI
17、L-C-7974 MIL-C-7974/1 MS21378 MAS25486 MS25487 MS25488 MS90328 MIL-C-39029 (APPLICABLE DETAIL SPECIFICATIONS) SAE AS7928 1/ AS20659 AS7974 2/ AS7974/1 AS21378 AS25486 AS25487 AS25488 AS90328 AS39029 2/ (APPLICABLE DETAIL SPECIFICATIONS) 8 M5259/5-01 -001 MS90486-8 M5259/2-01 SUPERSEDED MS25441-3 M52
18、59/2-02 M5259/2-03 M5259/2-04 SUPERSEDED MS25441-5 M5259/2-05 M5259/2-06 -010 4/ AS5259/6-001 6 -002 MS90486-6 -011 4/ AS5259/6-002 4 -003 MS90486-4 -012 4/ AS5259/6-003 2 -004 MS90486-2 -013 4/ AS5259/6-004 1 -005 MS90486-101 -006 MS90486-01 -014 4/ AS5259/6-005 02 -007 MS90486-02 -015 4/ AS5259/6-
19、006 MIL-T-7928 MIL-T-7928/4 MS25036 SAE AS7928 3/ AS7928/4 AS25036 8 -016 MS23003-86 -017 MS23003-64 -018 MS23003-4 2 -019 MS23003-21/ UN-INSULATED COPPER TERMINAL 2/ COPPER CONTACT 3/ INSULATED COPPER TERMINAL 4/ UN-INSULATED COPPER TERMINAL (INDENT DIE) 5. WHEN A QUALIFIED SUPPLIER HAS BEEN DETERM
20、INED IN ACCORDANCE WITH AS5259, THE AS5259/5 MAY BE USED WITH COMPONENT SPECIFICATION LISTED IN TABLE 2 AND WILL BE LISTED FOR USE ON NEXT REVISION OF THESE COMPONENT SPECIFICATIONS SPECIFICATION NOTES: 1. A CHANGE BAR (l) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING ARE
21、AS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT, INCLUDING TECHNICAL REVISIONS. CHANGE BARS AND (R) ARE NOT USED IN ORIGINAL PUBLICATIONS, NOR IN
22、DOCUMENTS THAT CONTAIN EDITORIAL CHANGES ONLY. 2. IT IS THE RESPONSIBILITY OF THE COMPONENT SPECIFICATION PREPARER TO DETERMINE IF A SPECIFIC TOOL CAN BE USED TO CRIMP SPECIFIC WIRE BARRELS OTHER THAN THOSE LISTED IN TABLE 2. AFTER THE TOOL HAS BEEN DETERMINED TO BE ACCEPTABLE FOR THE COMPONENT, THE PREPARER IS RECOMMENDED TO REQUEST SAE TO EXPAND THE COMPONENT REFERENCE LIST OR TO ESTABLISH AN AS5259/Y DETAIL SPECIFICATION WHICH THE PREPARER CAN THEN REFERENCE IN THE COMPONENT SPECIFICATION.
