1、ANSI/SPI B151.5-2000for Plastic Film and Sheet Winding Machinery Manufacture, Care and UseANSI/SPIB151.5-2000ANSI/SPI B151.5-2000Revision and redesignation ofANSI B151.5-1982American National Standardfor Plastic Film and Sheet Winding Machinery Manufacture, Care and UseSecretariatThe Society of the
2、Plastics IndustryApproved August 3, 2000 American National Standards Institute, Inc.Approval of an American National Standard requires review by ANSI that therequirements for due process, consensus, and other criteria for approval havebeen met by the standards developer.Consensus is established when
3、, in the judgement of the ANSI Board ofStandards Review, substantial agreement has been reached by directly andmaterially affected interests. Substantial agreement means much more thana simple majority, but not necessarily unanimity. Consensus requires that allviews and objections be considered, and
4、 that a concerted effort be madetowards their resolution.The use of American National Standards is completely voluntary; theirexistence does not in any respect preclude anyone, whether he has approvedthe standards or not, from manufacturing, marketing, purchasing, or usingproducts, processes, or pro
5、cedures not conforming to the standards.The American National Standards Institute does not develop standards andwill in no circumstances give an interpretation of any American NationalStandard. Moreover, no person shall have the right or authority to issue aninterpretation of an American National St
6、andard in the name of the AmericanNational Standards Institute. Requests for interpretations should beaddressed to the secretariat or sponsor whose name appears on the titlepage of this standard.CAUTION NOTICE: This American National Standard may be revised orwithdrawn at any time. The procedures of
7、 the American National StandardsInstitute require that action be taken periodically to reaffirm, revise, orwithdraw this standard. Purchasers of American National Standards mayreceive current information on all standards by calling or writing the AmericanNational Standards Institute.American Nationa
8、l StandardPublished byAmerican National Standards Institute, Inc.11 West 42nd Street, New York, NY 10036Copyright 2000 by American National Standards InstituteAll rights reserved.No part of this publication may be reproduced in anyform, in an electronic retrieval system or otherwise,without prior wr
9、itten permission of the publisher.Printed in the United States of AmericaiContentsPageForeword ii1 Scope, Purpose, and Application . 12 Normative Reference 23 Definitions. 24 Care 65 Manufacture, Remanufacture, and Modification. 66 Use . 107 Signs and Plates. 11 iiForeword (This foreword is not part
10、 of American National Standard B151.5-2000.)This standard is a revision of American National Standard for Plastics Machinery -Plastic Film and Sheet Winding Equipment - Construction, Care, and Use, ANSIB151.5-1982.The standard was revised because:1) The scope needed to be expanded and the titles mod
11、ified;2) Additional definitions were required;3) Some paragraphs required modification and some paragraphs were added toconform more closely to change in technology;4) Some paragraphs required modification for clarity and intent.A standard treating the manufacture, care and use of web handling machi
12、nes is com-plicated by the wide variety and sizes of machines manufactured and in use, and bythe virtually infinite combinations of parts being produced, production methods beingused, and operating conditions existing in industry today.The primary objective of this standard is to minimize hazards to
13、 personnel associatedwith machine activity by establishing requirements for the manufacture, care and useof these machines. To accomplish this objective, a decision was made to approachthe problem of machine safety as follows:1) Eliminating by design certain recognized hazards and the establishment
14、ofstandard approaches to design so those machines available from competitivemanufacturers will have similar operational characteristics;2) Safeguarding of the machine where recognized hazards cannot be designedout for technical or operational reasons;3) Warning where elimination or safeguarding of h
15、azards is not technically or op-erationally feasible.To assist the interpretation of these requirements, responsibilities have been as-signed to the manufacturer, re-manufacturer, the modifier, and the employer.Recognizing the impossibility of updating equipment and changing operation meth-ods allie
16、d with existing machines immediately after approval date of this standard, a3-year period has been provided to employers for updating machines.Recognizing the impossibility of immediate updating of design and manufacturingmethods, Sections 4 and 6 shall become effective one year after the approval d
17、ate ofthis standard.Evidence of consensus on this standard was secured by use of the Canvass Method.Suggestions for improvement of this standard will be welcome. They should be sentto The Society of the Plastics Industry, Inc., 1801 K Street NW, Suite 600, Washing-ton, D.C. 20006-1301.The Society of
18、 the Plastics Industry Extrusion Section - Standards DevelopmentCommittee on Machinery Standards was responsible for developing this standard.iiiEXPLANATION OF STANDARD FORMATThis standard uses a two-column format to provide both specific requirements andsupporting information.The left column, desig
19、nated “Standard Requirements,“ is confined solely to these re-quirements and is printed in bold type. Where supporting photographs or sketchesare required, they are designated as “figures“.The right column, designated “Explanatory Information,“ contains only informationthat is intended to clarify th
20、e standard. This is not a part of the standard. Where sup-plementary photographs or sketches are required, they are designated as “illustra-tions.“Operating rules (safe practices) are not included in either column unless they are ofsuch a nature as to be vital safety requirements, equal in weight to
21、 other require-ments or guides to assist in compliance with the standard.AMERICAN NATIONAL STANDARD ANSI/SPI B151.5-2000American National Standard for Plastic Film and Sheet Winding Machinery Manufacture, Care and Use 1 STANDARD REQUIREMENTS 1. Scope, Purpose, and Application 1.1 Scope The requireme
22、nt of this standard shall apply to all film and sheet winding machinery (Machinery). Safety requirements of ancillary equipment used with the Machinery are not covered by this stan-dard. 1.2 Purpose The purpose of this standard is to identify and ad-dress known hazards to personnel working on, or ad
23、jacent to the Machinery. 1.3 Application 1.3.1 New Installation The requirements of this standard pertaining to manufacture shall apply to all new or remanufac-tured Machinery installed in the United States of America. Compliance shall be achieved within one year of the approval date of this standar
24、d. Date of shipment (month and year) shall be affixed to the Machine permanently and legibly along with the name of the manufacturer or remanufacturer. 1.3.2 Existing Installations The employer is responsible for bringing existing Machines into compliance with the requirements of this standard withi
25、n three years of the approval date of this standard. By the end of the three-year transition period, the 4-inch opening referred to in 5.3.1.1 shall be changed to 3 inches. It is not the intent of this standard to require exist-ing installations to be in total compliance with the latest revision of
26、ANSI/NFPA 79-1997, Electrical Standard for Industrial Machinery. Only those re-quirements that address personnel safety require updating. EXPLANATORY INFORMATION E1.1 Scope Inquiries with respect to the application or the substan-tive requirements of the standard should be addressed to the Society o
27、f the Plastics Industry, Inc., 1801 K Street, NW, Suite 600, Washington, DC 20006-1301. E1.3.2 Existing Installations Exceptions to the standard: If modifications are required to achieve this reduced dimension, the employer is strongly encouraged to use a 3-inch opening if at all possible. ANSI/SPI
28、B151.5-20002 1.3.3 All Installations An employer shall not operate a Machine or permit it to be operated unless it is in compliance with this standard. 2 Normative References The following standards contain provisions which, through reference in this text, constitute provisions of this American Nati
29、onal Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this American National Stan-dard are encouraged to investigate the possibility of applying the most recent edition of the standards indicated below.
30、 ANSI/NFPA 79-1997, Electrical Standard for Indus-trial Machinery1)ANSI Z535.4-1991, Product Safety Signs and La-bels1)OSHA 1910.932)3 Definitions 3.1 Alarm A visual or audible signaling device. 3.2 Arbor Any shaft or spindle over which is placed a core or tube on which the web is wound, or on which
31、 the web is wound directly without a core. 3.3 Arbor Cradle A device that will support the ends of the arbor when in the loading/unloading position. 3.4 Block Any type of spacer or device that prevents move-ment of a member under its own weight or when actuating the normal movement control. 3.5 Chuc
32、k A device used to support an arbor, or core, for rota-tion to wind the web; generally used in pairs, one supporting and driving and one supporting and idling, at the ends of the arbor, or core. E.2 Related References AN-137, SPI Recommended Guideline for Safety Signs for Plastics Machinery and Rela
33、ted Equipment3)OSHA 1910.10422)E3.2 Arbor Also known as a mandrel or shaft. 1)For electronic copies of some standards, visit ANSIs Electronic Standards Store (ESS) at www.ansi.org. For printed versions of all these standards, contact Global Engineering Documents, 15 Inverness Way East, Englewood, CO
34、 80112-5704, (800) 854-7179. 2)Available from the Superintendent of Documents, US Government Printing Office, P.O. Box 371954, Pittsburgh, PA 15250. 3)Available from the Society of the Plastics Industry, 1801 K Street, NW, Suite 600, Washington, DC 20006-1301. ANSI/SPI B151.5-20003 3.6 Emergency Sto
35、p Device A trip rod, cord, button, or other device that, when actuated, stops all hazardous movement associated with the specific machine. 3.7 Employer Any person who contracts, hires, or is responsible for the personnel associated with the operation and maintenance of the Machine. 3.8 Guard A barri
36、er, cover, enclosure, or other device placed over areas where hazards exist. 3.8.1 Fixed Guard A guard requiring the use of tools for removal from the Machinery. 3.8.2 Movable Guard A guard that may be moved or removed without the use of tools. 3.9 Instructions Documentation for the installation, op
37、eration, care, maintenance, and safe use of the Machine. 3.10 Interlock An arrangement whereby the operation of one con-trol or mechanism brings about or prevents the op-eration of another. 3.11 Lay-on-Roll A driven or nondriven roll that rides on or in close proximity to the outside of the winding
38、roll. 3.12 Local Control A control device located in full view of the compo-nent being controlled. 3.13 Maintenance Personnel Individuals who, by virtue of their training and skill, are qualified to inspect, maintain, and repair the Machinery. 3.14 Manufacturer Any person whose business is the manuf
39、acture of the Machinery covered in this standard for installa-tion in the United States of America. 3.15 Modification For the purpose of this standard, any change to the Machinery that affects personnel safety is consid-ered a modification. E3.8 Guard Other devices may include presence-sensing devic
40、es. E3.8.1 Fixed Guard A fixed guard includes but is not limited to one that is fastened to the framework of the machine or floor. E3.8.2 Movable Guard A movable guard is generally connected by mechanical means to the machine frame or an adjacent fixed ele-ment (i.e., hinges or slides). E3.12 Local
41、Control The operator must be able to see the hazard. ANSI/SPI B151.5-20004 3.16 Modifier Any person who performs a modification to a Ma-chine. 3.17 Nip, Counter Rotating The point between two counter-rotating rolls. 3.18 Nip, Fixed member The point between a fixed member and a driven roll where the
42、distance between the two is 4 inches or less. 3.19 Nip, Web Generated The contact point between a web surface and a ro-tating roll. 3.20 Operator An individual who uses the Machinery to perform production work. 3.21 Pinch Point Any point at which it is possible for a part of the body to be caught be
43、tween a moving part and a fixed part or between two moving parts, except nips. 3.22 Presence-Sensing Device A device that is capable of detecting an intrusion into a specified area. 3.23 Reach Point The farthest point an operator is expected to be able to touch when outside of the machine or on a wa
44、lk-way. Areas that may be reached only by deliberately crawling into the machine or otherwise contorting the body are not considered within the reach point of the operator. 3.24 Remanufacture A substantial restoration of a specific machine. E3.20 Operator Production work includes thread-ups. E3.22 P
45、resence-Sensing Device Examples of presence-sensing devices include: safety mat, interlocked platform, photoelectric beam, or other similar devices. E3.24 Remanufacture Remanufacture typically consists of the following: (1) Substantial dismantling of the Machine; (2) Cleaning and carefully inspectin
46、g all parts; (3) Reworking worn parts to as new condition or replacing with new parts to meet applicable standards and guidelines; (4) Substan-tially reconditioning or replacing power system compo-nents to meet applicable standards and guidelines; (5) Inspecting all electrical and control systems an
47、d replac-ing component/systems as required; (6) Removing modifications that are not in conformance with Sections 5 and 7 of this standard and informing the employer of the removal. ANSI/SPI B151.5-20005 3.25 Remanufacturer Any person whose business is the redesign and/or remanufacture of a specific
48、machine for installation in the United States of America. 3.26 Repair The restoration of a portion of a specific machine to original function using original design by replace-ment or re-working of worn or damaged parts. 3.27 Safety Signs A visual alerting device in the form of a sign, label, decal,
49、placard, or other marking that advises the observer of the nature and degree of the potential hazard(s) that can cause injury or death. 3.28 Shall The word “shall” denotes a mandatory requirement. 3.29 Should The word “should” denotes a recommendation. 3.30 S” Wrap An “S” wrap is formed between two counter-rotating rolls, either touching or not, when the web passes around the first roll, through the space be-tween the two rolls, around the second roll, and continues. This is opposed to the web simply pass-ing through the nip between the two rolls without wrapping either. 3.31 Traver
