1、MIL-A-44264 4 7777706 OLIO213iO b - MIL-A-44264 17 December 1986 MILITARY SPECIFICATION ADAPTER KIT, M-1 CAP; FOR CANTEEN, WATER, INSULATED This specification is approved for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This document covers an adapter kit for
2、 modifying the insulated ri water canteen to accommodate the M-1 canteen cap. 2. APPLICABLE DOCUMENTS 2.1 Governhent documents. 2.1.1 Documents. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents shall be tho
3、se listed in the issue of the Department of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation. SPECIFICATIONS FEDERAL PPP-B-26 - Bag, Plastic, (General P.urpose) PPP-E-566 - Boxes , Folding) Paperboard PPP-B-636 - Boxes, Shipping, Fiberboard Ben
4、eficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: U.S. Army Natick Research, Development, and Engineering Center, Natick, MA 01760-5014 by using the self-addressed Standardization Document Improvemen
5、t Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC NIA FSC 8465 THIS DOCUMENT CONTAINS / PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-44264 MILITARY MIL-L-35078 - Loads, Unit: Preparation of Semiperisha
6、ble Subsistence Items; Clothing, Personal Equipment and Equipage; General Specification For MIL-C-43103 - Canteen, Water, Plastic, with Screw Cap MIL-C-51278 - Cap, Water Canteen, Field Chemical-Biological Mask, M-1 STANDARDS MIL I TARY MIL-STD-105 - Sampling Procedures and Tables for Inspection MIL
7、-STD-129 - Marking for Shipment and Storage MIL-STD-147 - Palletized Unit Loads MIL-STD-731 - Quality of Wood Members for Containers and Pallets by Attributes DRAWINGS U.S. ARMY NATICK RESEARCH, DEVELOPMENT, AND ENGINEERING CENTER 2-9-328 - Adapter, M-1 Cap 8-1-34 - Canteen, Water, Plastic Strap (Co
8、pies of documents required by contractors in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting activity.) 2.1.2 Other Government documents. The following other Government documents form a part of this document to the ext
9、ent specified herein. Unless otherwise specified, the issues shall be those in effect on date of the solicitation. JOINT COMMITTEE ON PRINTING (JCP) PUBLICATIONS JCP-A-60 - Government Paper Specification Standards (Copies may be obtained from the Superintendent of Documents, U.S. Government Printing
10、 Office, Washington, DC 20402,) 2.2 Other publications. The following documents form a part of this document to the extent specified herein. documents which are DOD adopted shall be those listed in the issues of the DODISS specified in the solicitation. documents not listed in the DODISS shall be th
11、e issues of the nongovernment documents which are current on the date of the solicitation. Unless otherwise specified, the issues of the Unless otherwise specified, the issues of 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MI L-A-44 26 4 AMERIC
12、AN SOCIETY FOR TESTING AND MATERIALS (ASTM) D 3951 - Standard Practice for Commercial Packaging (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) (Technical society and technical association documents are general
13、ly available for reference from libraries, They are also distributed among technical groups and using Federal agencies. ) N 2.3 Order of precedence. In the event of a conflict between the text of this . document and the references cited herein,. the text of this document shall take precedence. Nothi
14、ng in this document, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3, REQUIREMENTS 3.1 First article. When specified in the contract or purchase order, a sample shall be subjected to first article inspection (see 4.3, 6.2, and 6.3). 3.2 Compo
15、nents. The adapter kit shall consist of the following components: a. b. d. e. f. g. h. i. C. Adapter, M-1, cap Cap, M-1 Adhesive, epoxy, 2 grams Razor blade, single edge Emery cloth, 2 by 4 inches Strap Alcohol packet Instruction sheet Plastic bag 1 each 1 each 1 tube 1 each 1 each 1 each 1 each 1 e
16、ach 1 each 3.3 Component characteristics (see 6.4). 3,3.1 Adapter, M-1 cap. The M-1 cap adapter shall conform to Drawing 2-9-328. 3.3.2 Cap, canteen, M-l. The M-1 canteen cap shall conform to MIL-C-51278. 3.3.3 Strap. The strap shall conform to the applicable requirements of MIL-C-43103 and Drawing
17、8-1-34. 3.3.4 Adhesive, epoxy. The epoxy adhesive shall be a two-part resin and hardener packet weighing approximately 2 grams and conforming to TRA-BOND BAFDA -2 or equal (see 6.5). one month or less at the time of assembly of the adapter kit. The age of the adhesive packet and its contents shall b
18、e 3 P Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-442b4 4 W 7779906 OqO2LL3 L W - MIL-A-4426 4 3.3.5 Blade, razor. The razor blade shall be a single edge safety type, industrial use, carbon steel with cutting edge protected. 33.6 Cloth, eme
19、ry. The emery cloth shall be commercial grade, 80 grit, approximately 2 inches by 4 inches. 3.3.7 Packet, alcohol. The alcohol packet shall consist of a sealed container enclosing a pad saturated with 70-percent isopropl alcohol conforming to PDI Catalog No.-B60301 or equal (see 6.6); 3.3.8 Instruct
20、ion sheet. The instruction sheet shall conform to figure 1 in all respects. It shall be printed on white bond paper 8-1/2 inches by 11 inches conforming to JCP-A-60, 120 pound weight basis 25 by 38 inches per 1000 sheets. The instruction sheet shall be folded once in half lengthwise and twice from t
21、op to bottom with a finish size of 2-3/4 inches by 4-1/4 inches. The identification information in the upper left hand corner of the instruction shall be visible after folding. 3.3.9 Bag, plastic, The plastic bag shall conform to type II, style 1 of PPP-B-26. The film shall be natural and clear with
22、 a minimum thickness of 0.004 inch. Inside dimensions of the bag shall be approximately 5 inches by 8 inches. 3.4 Assembly of M-1 cap, adapter, and strap. The M-1 cap, adapter, and strap shall be assembled as follows: a. Secure the strap to the cap with the 1arge.diameter hole of the b. Screw the ca
23、p on the adapter. c. Position the frqe end of the strap over the end of the adapter strap firmly seated in the groove at the bottom of the cap. and firmly seat it in the groove on the adapter. 3.5 Assembly of kit components in plastic bag. All components of the kit shall be arranged within the plast
24、ic bag. The bag shall be closed by heat- sealing. Prior to or during the heat-sealing closure operation, excess air within the bag shall be expelled. 3.6 WorkmanshiE. The adapter kit shall conform to the quality of product established by this document and the occurrence of defects shall not exceed t
25、he applicable acceptable quality leyels. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-A-44264 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contr.act or purchase order, the contractor is
26、 responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or purchase order, the contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapprove
27、d by the Government. The Government reserves the right to-pe:rform any of the inspections set forth in this document where such inspections are deemed necessary to assure supplies and services conform-to prescribed requirements. 4.1.1 Responsibility for compliance. All items must meet all requiremen
28、ts of sections 3 and 5. The inspection set forth in this document shall become a part of the contractors overall inspection system or quality program. The absence of any inspection requirements in the document shall not relieve the contractor of the responsibility of assuring that all products or su
29、pplies submitted to the Government for acceptance comply with all requirements of the contract. Sampl- ing in quality conformance does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to acceptance of defective material. 4.1.2 Certif
30、icate of compliance. When certificates of compliance are sub- mitted, the Government reserves the right to inspect such items to determine the validity of the certification. 4.2 Classification of inspection, The inspection requirements specified herein are classified as follows: a. First article ins
31、pection (see 4.3) b. Quality conformance inspection (see 4.4). 4.3 First article inspection, men a first article is required (see 6.2), it shall be examined for the defects specified in 4.4.3. defect shall be cause for rejection of the first article. The presence of any 4.4 Quality conformance inspe
32、ction. Unless otherwise specified, sampling for inspection shall. be performed in accordance with MIL-STD-105. 4,4,1 Component and material inspection. In accordance with 4.1, components and materials shall be inspected in accordance with all the requirements of referenced documents unless otherwise
33、 excluded, amended, modified, or qualified in this document or applicable purchase document. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-A-442b4 4 9777906 04021LC 5 a MIL-A-44264 4.4.1.1 Certification. The contractor shall furnish a certif
34、icate of compliance for the requirement specified in 3.3.4 for the adhesive and in 3.3.7 for the alcohol packet. 4.4.2 Adapter dimensional examination. 4.4.2.1 Initial production examination of adapters. Two adapters shall be selected at random from the initial lot produced from each mold or die to
35、be used in production. The two adapters shall be measured for all dimensions specified on Drawing 2-9-328. shall be considered a defect. The presence of one or more defects shall be cause for rejection of the adapter and the mold or die from which it was produced and for rejection of all adapters pr
36、oduced from that mold. The mold or die shall be reworked as necessary and another lot of adapters shall be produced and examined as above. Any dimension not meeting the specified tolerance 4.4.2.2 Subsequent production examination of adapters. Except when changes are made to the contractors manufact
37、uring process or the mold or die is changed, subsequent production lots of the adapter shall be dimensionally examined for the dimensions annotated with an asterisk on Drawing 2-9-328. Any dimension exceeding the applicable tolerance shall be considered a defect. The sample unit shall be one adapter
38、. The inspection level shall be S-3 and the acceptable quality level (AQL), expressed in terms of defects per hundred units, shall be 4.0. If the contractor changes the manufacturing process or the mold or die, the initial production lot of the adapters involving the change shall be examined as spec
39、ified in 4.4.2.1. 4.4.3 End item visual examination. The end item shall be examined for the defects listed in table I. The lot size shall be expressed in units of adapter kits. The sample unit shall be one adapter kit. The inspection level shall be I and the AQL, expressed in terms of defects per hu
40、ndred units, shall be 4.0. NOTE: This examination shall be performed on adapter kits completely sealed within the plastic bag. After examination of the bag for closure the bag shall be opened and the contents examined. TABLE I. End item visual defects Examine Defect Pl as t ic bag Not natural clear
41、film Not completely sealed Any hole, cut, or tear I General (as Any component omitted or not as Specified applicable to Any component defective components) 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-A-44264 8V 99999Ob 04021Lb 7 = MIL-A-44
42、264 TABLE I. End item visual defects (contd) Examine Defect Adhesive Any defect that may result in leakage of contents Any hole, cut, or tear in exterior foil enclosure Razor b 1 ade Cutting edge not protected Alcohol packet Any hole, cut, or tear in enclosure Cap, adapter, and Not assembled as spec
43、ified strap assembly Instruction sheet Omitted, not legible, incomplete instructions, size of sheet not as specified, not folded as specified 4.4.4 Packaging examination. The fully packaged end items shall be examined or thedefects listed below. The lot size shall be expressed in units of shipping c
44、ontainers. The sample unit shall be one shipping container fully packaged. The inspection level shall be S-2 and the AQL, expressed in terms of defects per hundred units, shall be 2.5. Examine Defect Marking (exterior Omitted; incorrect; illegible; of improper size, and interior) location, sequence,
45、 or method of application. Ma ter i a 1 s Any component missing, damaged, or not as specified. Workmanship Inadequate application of components, such as: incomplete sealing or closure of container flap, improper taping, loose strapping, or inadequate s tap1 ing Bulged or distorted container. Content
46、 Number per container is more or less than required. 4.4.5 Palletization examination. The fully packaged and palletized end items shall be examined for the defects listed below. The lot size shall be-expressed in units of palletized unit loads. The sample unit shall be one palletized unit load fully
47、 packaged. The inspection level shall be S-1 and the AQL, expressed in terms of defects per hundred units, shall be 6.5. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-r_ -_1_ MIL-A-442b4 84 9997706 0402117 9 W MIL-A-44264 Examine Defect Finished
48、dimensions Length, width, or height exceeds specified maximum requirements. Pal let ization Pallet pattern not as specified. Interlocking of loads not as specified. Load not bonded with required straps as specified. Weight Exceeds maximum load limits. ll Mark i ng Omitted; incorrect; illegible; of i
49、mproper size, location, sequence, or method of application. rn 5. PACKAGING 5.1 Preservation. Preservation shall be level A. 5.1.1 Level A. Five adapter kits, assembled as specified in 3.5, shall be unit packed in a paperboard box conforming to variety 1, style IV, type I or J, class i or style VIII, type G, class i of PPP-B-566. Approximate inside dimensions of the paperboard box shall be 12-1/2 inches in length, 5 i
