1、- . MIL-B-107778 13 7799906 0273340 2 W -I E DOCUMENTS 2.1 booster designated as Booster, M120. The following documents of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS HILITARY -. . MIL-A-
2、2550 - Ammunition and Special Weapons; General Specification for. . MIL-P-10025 - Packaging, Packing and Marking for Interplant Shipment of Inert Ammunition Components: General Specifications for. MIL-1-45607 - Inspection Equipment, Supply and _. - Maintenance of. STANDARDS MILITAFiY _. . MIL-STD-10
3、5 MIL-STD-109 MIL-STD-1235 - Single and Multilevel Continuous - Sampling Procedures and Tables for Inspection by Attributes (ABC-STD-105). - Quality Assurance Terms and Definitions. .- Sampling Procedures and Tables for Inspection by Attributes, FSC: 1345 T1.11S WUMENT CONTAINS /b PAGES, I . .I Prov
4、ided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- NIL-B-10777B 33 m 7777706 0273393 4 m - - MIL-B-10997B (MU) WAUINGS ORDNANCE CORPS 8835171 - Booster, m20, Assembly. P- PUBLICATIONS rc ORDNANCE CORPS - In-7256514 - Index of Tnapection Equipment Lists. (C
5、opfcs of specifications, atandamil, drawings and publications . required by .suppliers n connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 3. FtEQmREMENTs 3.1 Material.-Materials shall be in accordance wth applic
6、able draufngs and specificatione. 3.2 Parts.-The booster parta ehall comply with all requirements speclfied on applicable draninga (dwgs. ) and with all requirements specified in applicable specifications. 33 Worhanship.-All parts shall be fabricated and finished in a thorough workmanlike manner. Th
7、ey shall be free of burrs, chips, .sharp edges, cracke, unblended radii, surface defects, dirt, grease, rust, corrosion product8 and other foreign matter. The cleaning method used *shall not be injurious to any part nor shall the parts be contaminated by the cleaning agent. markings shall be neat an
8、d sharply defined. All required 4. QUALITY ASSURANCE PROVISIONS 4.1 General quality assurance provisions.-Unless otherwise specified in the contract or purchase order, the aupplier is Pesponsible for the performance of all inspection requirements as specifled herei. Except as otherwise specified, th
9、e supplier may utilize hts own facilities or any commercial laboratory acceptable to the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such !nspections ape deemed necessary to assure supplies and services i 2 - _.- . - _- .Ci F.:
10、 /-. k. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-B-LO777B 13 m 79777Ob 0233342 b m . _. -_ / MIL-B-10997B (MU) conform to prescribed requirements. Reference shall be made to Standard MIL-3TD-109 in order to define terms uaed hepein. The pr
11、ovisions of Specification MIL-A-2550 shall apply. - 4.1.1 Submission.of product.-At the time the completed lot of product is submitted to the Government for acceptance the contractor shall supply the following information accompanied by a certificate which attests that the information prvlded is cor
12、rect and applicable to the product being submitted: a. A statement that the lot complies-with all quality assurance provisions specified within this specification. b, c. Re8Ult8 obtained, by defect cade, for all inapections performed . d, Drawing, specification number and date, together with an Iden
13、tification and date of changes. e. Certificates of conformance on all material purchased by the contractor when such material ia eontrolled by Goverment specifications referenced in any of the contractual documents. f. Number of Items in the lot. g. Date submitted. The certificate shall be signed by
14、 a kesponsible agentof the certifying organization. be substantfated by evidence of the agents authority to bind be required with subsequent certificates unless, during the course of the-contract, this authority. is vested in another agent of the certi wing organization. . Number of units of product
15、 Inspected. The initial certificate submitted shall - his principal. Substantiation of the agents authority will not 4.1.2 Government verification.-Using the contractor*a written quality assurance procedure, this detail specification, the applicable drawings and other contractual doeument8 as a guid
16、e, the Government inspector shall verify at unscheduled intervals all quality assurance operations performed by the contractor. Verification will be performed to the extent neceasary to asswe compliance with the contractual requirements. ment inspection of individual characteristics will be directly
17、 related to the aeriousness or the classification aaaigned. In no instance will a oharacteriatic classified wcriticalw be acoepted . Severity of Govern- 8olely on the basia of the contractors records. , # 4.2 Inspection provisiona 4.2.1 Lot formation.-A lot . produced by one manufacturer, in shall c
18、onsiat ane unchanged * of booster parts process, in accordance 3 I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-P M.IL-B-lQ9973 (Mo) - _. with the same drawing, same drawing revision, same specification, and abme specification revision. Drawing, w
19、eclf ication, and process changes notaff8ctingSafety, .performance, or fit, as determined by he Government, shall not necessitate changing the Lots shall be submitted for inspection in accordance with Standard ML-STD-105 (or Standard MIL-STD-1235, - lot interfix number. when applicable) . / -_ - 4.2
20、.2 Examination.-Saypling plans and procedures for the following classifacations of defects shall be in accordance with Standard Mu-STD-105 except that inspection for critical defects, when listed, shall be 100 percent. Continuous sampling plans in _. accordance with Standard MIL-STD-1235 may be used
21、, for defects other than critical, if approved by the procuring activity. Also, at; the optionof the procuring activity, AWs and sampling plans may be applied to tbt invidual characteristics listed using an AQL of 0.40 percent for each major defect and an &QL of 0.65 percent for each minor defect. p
22、erformance of the inspections listed shall be in accordance with 4.2.4. Equipment necessary for the 4.2.2.1 Cup, booster (see wg. 8835172 covering a detail of aWg . 883517-1)-. *- Categories Critical: None defined Defects Major: -101 102. 103 . Minor: 201 202. 203 204 . 1 4 J Method of Code No, Insp
23、ection (see 6.21 AQL O. 65 percent O1001 Leth.=.Ge Outside di8meerGe 01002 Deep 8cratch or cut.Visual 01003 AQL 1.5 percent Diameter of holeGage 01004 3!hickness of bottom, minimumQage 01005 Burr or raised metal.,* . .Visual 01006 Bvidence of goor workmariship (see 3.3) .visua 01007 . ._ . Provided
24、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-10997B (MU) 4.2.2.2 ,Retainer, booster (see dwg. 8835176) . Categories Defects Method of Code No. Inspection Critical: None defined 4-L- Major: AQL 0.65percent 2 101. Outside diameter. . .Gage 02001 102. .
25、Total Aeit Ge 02002 103. Puncture, cut or deep scratch.Visul 02003 104. Angle missing.Visual OSO04 Minor: AQL 1.5percent _ 201 Diameter of hole. . Ge 02005 202. Sharp corner missing,Vieual 02006 203. Protective coating damaged exposing base metal.Visual 02007 204. Evidence of poor workmanship (see 3
26、.3) .isua 02008 4.2,2.3 of dwg. 8835171), Disc, booster (see dwg. 8835173 covering a detail Categories Defects Mthoa of Code No. Inspection Critical: None defined ._ Major:. -_ . AQL 0.65percent . 101. Diameter*.e 03001 104. Bum? OP raised metalViaual 03004 302. Thicess.Gage 03002 Disc damaged (punc
27、tured, cut, torn, etc). .visuai 03003 . 103. . Minor-: AQL 0.65 pkrcent 201 Evidence of poor workmanship 03005 (see 3.3) .visual 5 _ - . , - ,z - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-.- MIL-B-10997B 13 m 9999906 0293345 I m i= . Ma-B-10997
28、B (MU) 4.2.2.4 Washer, booster (see dug. 8835175 covering a detail of wg. 8835171). Categorles Defect6 Method of Code No. Inspec tion y.- Critical: None defined Major: AQL 0,IO percent a #- 101. Outside dianieter,Gage 04001 102. Diameter of holee 04002 Minor: - - AC& 1.0 percent 201. Thicess,.,.Gage
29、 04003 (see 3.3) . .visua 04004 202. Evidence of poor norlananship 4.2.2.5 Carton, sealed (see section 5) . Categories Defects Method of Code No. Inspec tion Critical: None defined Major: AQL 0.40 percent 101. Assembly damaged so that contents are exposed or liable to become exsed.Visual 102. Sealin
30、g strip Incomplete, badly wrbnkled, or not In contact with surface for at least 1/2 inch around entire carton,.Visual 05002 05001 .Minor: AC& 1.0 percent 201 Contents move-when carton s 202. Marking misleading or unidentifi- shaken.,.Manual 05003 able,.,.,Visual .O5004 t 4.2.3 specification. Testing
31、.-There are no-tests applicable to this 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-B-10777B 13 7777906 0273396 3 m MU-B-10997B (MU) 4.3.4 inspection Equipment.Index of Inspection Equipment Number IEZ-i548570 ldentlfies the inspection equip
32、me,nt required to perform the examinations and tests prescribed in this section, The contractor shall design inspection equipment in accordance . - with the instructions in paragraph 6.3. -.- 4.3.4.1 Government rights $0 documentati.-Inspection equipment drawings and lists provided and revised in ac
33、cordance with the requirements of the EL may be used by DOD activities for design, pocurement, manufacture, testing, evaluation, production and receivlng inspectiofi, overhaul, shipping, storage, identification of stock, ordering and storage of replacement parts, inspection of items at overhaul, gen
34、eral maintenanceaof equipment, construction, survey and whenever inspection equipment rawings are needed. 4.3.8.2 Supply and maintenance.-Supply and maintenance of the equipnent listed on the IEL shall be in accordance with Specification ML-1-45607, Government we Of contractors inspection and test e
35、quipment.-The contractor shall make available to the Government all inspection and test equipment necessary for determining COA- formance with. contract requirements. equipment,.m*d verlfication of its accuracy, shall be supplied by the contractor for the performance of examination or test by the Go
36、vernment. 4.3.8.3 Personnel for operating the 5. fREPARATION FOR DELIVERY 5.1 Preservation and &saging. 5.1.1 Levei C.-The parta fop booster, UZO, shall be packaged as specified- in Speclficatign MfL-P-lOo2S. .- 5.2 packing 509.1 Levei C.-The parts for booster, M120, shall be packed . s spfcified.in
37、 Specification Ma-P-10025. 5.3 Mzirking.-Marking shall he as specified in Specifica%ion -P-10025. 5.4 Data capds.-l)ata cards shall be- prepared for each lot i in accordance with Specification MIL-A-2550. 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS
38、-,-,-MIL-B-10997B (MU) 60 NOTES 6.1 Ordering ata.-Wocurement documents shall specify title, number and date of this specification. 6.2 inspection code numbers.-The five digit-code numbers assigned to the Inspections herein are to facilitate future data collection and analysis by th9 Government. .J.
39、6.3 equi ment as required by the referenced Inspection Equipment Lists (IELf in accordance with the irr4tructions of paragraphs 6.3.1 through 6.3.7. Inspection equipment . -The contractor shall design inspection 6.3.1 Inspection equipment lists.-Inspection equipment lists indicate the availability o
40、f inspection equipment designs by showing in the “number“ column of the list of inspection equipment (O0 Form 1242-3) the numbers of drawings of existing equipment designs or codes as indicated in paragraph 6.3.2. contractor with respect to the different types of drawings that may be listed is-descr
41、ibed in paragraphs 6.3.3 and 6.3.4. by the contractor with respect to commercial inspection equipment is described in 6.3.5. detailed drawings in accordance with 6.3.6 for all the equipment coded as-.: “Contractor Design in the number column. These contractor designs mdst be approved by the Governme
42、nt prior to fabrication or procuring of the equipment. Designs shall be submitted for approval as specified in 6.3.7. Design action required of the Action required The contractor will be required to prepare 6.3,s Inspection equipment list codes.-The inspection equipment as defined in 6.3.3, 6.3.4, 6
43、.3.5 and 6.3.6 will be designated in the IEL by the following codes: .- CDAF - Contractors design responsibility on Army format in CDCF - Contractors design responsibility on contractor A& - rmy iesign. WM - &rny-design, mandatory for use. CE . - Commercial equipment. SCD - Specification control dra
44、wing. - accrdance-with MU-D-45608. - format. _. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- _- - MIL-B-LO777B 13 m 7777706 02733Li 7 m - #IL-B-l0997B (MU) 6.3.3 Amy designs.-Amny designs are Peflected on detailed drawings which completely depict
45、 all the information necessary for the fabrication of the item of inspection equipment. need provide no design when an Army design is listed for an item of inspection equipment. Army designs fall into two basic classifications, mandatory and non-mandatory, When an Inspection equipment list reference
46、s mandatory Army designs, the-contractor shall comply with, and use these designs accordingly. The contractor may, however, in connpction with ntq3nandatory designs and with khe approval of the Government, desLgn alternate inspection equfpment or use comparable commercial equipment to facilitate his
47、 operations. Such contractor prepared designs or commercial equip- ment selections must be approved b$ the Government prior to fabrication or procuring of the equipment. Designs shall be sub- mitted for approval as specified in 6.3.7. , Specification control drawing. -Specification control drawings
48、depict the minimum equipment requirements in outline, descriptive, diagrammatic or pictorial form only and specify the required performance or other characteristics. Contractors must prepare detailed drawings (see 6.3.6) of theis designs in support of specification control drawings. These contractor
49、 prepared designs must be approved by the Government prior to the fabrication or procuring of the equipment. requirements of specification control drawings may be approved if described, h. sufficient detail to permit identification nd evaluation by the Government. Designs shall be submitted for approval as specified in
