1、- MIL-C-45753 30 M 7777706 0307573 4 M 22 January 1974 SUPERSEDING (See Section 6) MILITARY SPECiFICATION CONTROL PANEL, PILOT This specification is approved for use by all Depart- ments and Agencies of the Department of Defense. 1. SCOPE 1.1 This specification covers one type of pilots control used
2、 to operate the M28.Al Helicopter Armament Subsystem. incorporates switches, panel lights aiid instruments to indicate weapons employe, operational (circuit) functions and control of the amnament subsystem by the pilot. The control 2.1 The following documents, of the issue in effect on date of invit
3、ation for bids or request for proposal, form a part of this speci- fication to the extent specified herein. smIFIcAT10Ns Military MIL-W-13855 Militaq MIL-STD-O MIJrsTD=1og Weapons, Small Arms and Aircraft Armament Subsystem, General Specification For . Parts, Equipment air3 Tools For Army Materiel,
4、Packaging and Packing of. inspection Equipment, Acquisition, Maintenance and Disposition of. Sampling Procedures and Tables for Inspection by Attributes Quallty Assurance Terms and Definitions. Fsc 1010 mIS DOCUMENT CONTAINS -w PAGES, Provided by IHSNot for ResaleNo reproduction or networking permit
5、ted without license from IHS-,-,-MIL-C-45753 LO 777770b 0307572 b = U.S. Army Weapons Cod DU687987 - Control Panel, Pilot. m.JJ.637987 - List of Inspection Equipment. (Product drawings referenced in this specification form a part of Dii687987; acceptance inspection equipment drawings form a pazt of
6、mlJ-637987. 1 PUBLICATIONS U.S. Arniy Weapons Cod PU-687987 .I Packaging Data Sheet for Control Panel, pilot. (Copies of specifications, standards, drawings, and publications required by suppliers in connection with specific procurement functions should be obtained from the procuring activity or as
7、directed by the contracting officer.) 3. m- 3.1 Frst article. Requirements for submission of first article shall be as specified in the contract (see 6.2). specified (see 6.2), the first article shall include a pilot pack (see 3.2 Materials, construction and design. The control panel shall Unless ot
8、herwlse 5.1). confornto the materials, construction and design requirements specified herein, on Drawing Di1687987 and in MIL=W=13855. 3.2.1 Weight. The weight of the control panel shdl not exceed 1.3 pUna. 3.3 Functional requirements. 3.3.1 Power inputs. The control panel shall met the requirements
9、 specified herein when supplied with 24 to 30 volts direct current (vdc) with a minimum current of 3.0 ampheres. 3.3.2 Panel edge lights (DS3, DS4). Panel edge lights rs3 and DS4 shall illuminate when 24 = 30 vdc is applied between pin T (positive) and pin V of connector AW. 3.3.3 Switches. 2 I Prov
10、ided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-C-45753 LO 9797706 0307573 m M=4-45953(wc 1 3.3.3.1 Master arm switch (Sl), and Gunner/Pilot switch (S2). The master switch shall provide connections between pins A and C of connector Ag1 and the folih
11、owing A9J1 terminals: Am Terminals Switch (Sl) pin B pin L pin N pin H Position OFF open Open open Open SAFE Continuity open (See Note 1) (See Note 1) mdEn Continuity Continuity (See Note 1) (See Note 1) Note 1: positions S2: The reading etaonnector Ag1 SU be as foiows for switch A9J1 Terminals Swlt
12、ch (52) Position pin N pin H GuNlm Cont inul ty open Continuity An open circuit between pin X and pin Y of connector AgJ1 shall exist when switch (SI) is in the OW or SAFE position. between pin X an pin Y when switch (Sl) is in the ARMED position. Continuity shdl exist 3.3.3.2 Weapon select switch (
13、S3). The weapon select uwitch shaU provide the following connections to A9J1 terminals. Switch (S3) Position Am Terminals pins U and S pins U and R BorcH Connected Connected Open Circuit Connected RIGBP irmtnate when 24 - 30 vdc is applied between pin D (positive) and pin V of connector Awl. 24 - 30
14、 vc is applid between pin G (positive) and pin V of connector 3.3.4.3 Turret power (DSS) . The green light shal3. illuminate when Awl 3.3.4.4 7.b, left (DS5). The blue light sbaJ-l illuminate when 24 - 30 vdc is applied between pin P (positive) and pin V of connector Awl* 3.3.4.5 b, left (DS). The b
15、lue light SU illuminate when 24 - 30 vdc is applied between pin F (positive) and pin V of connector Am. 3.3.4.6 7.62mm, right (DS7). The blue light SW illuminate when 24 - 30 vdc is applied between ptn J (positive) and pin V of connector Am. 3.3.4.7 bm, right (DS8). The blue light shall illuminate w
16、hen 24 - 30 vdc is applied between pin E (positive) and pin V of connector Am. 3.4 WMng. The control panel shaJ1 be marked in accordance with MIL-W=13855 3.5 Workmanship. Workmanship shall be in accordance with MIL-W-13855. 4. QUfUITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless ot
17、herwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements specified herein. Ex- cept as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the ins
18、pection requirements specified herein unless disapproved by the Government. inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services confom to prescribed requirements. The Government reserves the right to perform any of the 4 Provided by
19、IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-45953 10 = 7797906 0307575 1 i1 4.2 Quality assurance terms and definitions. Quality assurance terms and definitions used herein are in accordance with MIL-STD-109. 4.3 Classification of inspection. The inspe
20、ction requirements specified herein are classified as follows: a. b. First article inspection (see 4.4). Quality conformance inspection (see 4.5). 4.4 First article inspection. The first article (initial production unit(s) shall be submitted for inspection in accordance with contract requirements (s
21、ee 6.2). production processes to be used during quantity production. article shall be subjected to the quaiity conformance inspection specified herein and such other inspection as is necessary to determine compliance with the requirements of the contract. The first-article shall be representative of
22、 the The first 4.5 Quaiity conformance inspection. 4.5.1 Inspection lots. The formation, size, and presentation of inspection lots shall be in accordance with MILSTD-105 and Mu;-W-13855. Control panels shall be assembled from component parts that have met all inspection requirements specified herein
23、. 4.5.2 -nation. 4.5.2.1 Component parts and concurrent repair psrris. Ehmination of parts shall be performed in accordance with the criteria specified in the contract (see 6.2). Examination of these pats su1 be accomplished prior to their assembly into the end item or submission for acceptance as r
24、epair parts. 4.5.2.2 Control panels. Each control panel shall be examined as specified in Table I. The examination provisions should be applied at the earliest practical point in manufacture at which it is feasible to inspect for acceptance without risk of change in the characteristic by subsequent
25、operations. completed product is not required provided assurance exists that the characteristic has not been changed, degraded or damaged by subsequent manufacturing, assenbly or handling and that adequate inspection records are saintaine. Control panels failing to meet these requirements sball be r
26、ejectd. Reinspection of these characteristics on the 4.5.2.2.1 Inspection methods, The following provisions shall be applicable to the prescribed inspection methods. .,RequBst for a mtod other t8an.tat specified SU be submitted to the Government for approval. 5 Provided by IHSNot for ResaleNo reprod
27、uction or networking permitted without license from IHS-,-,-MIL-C-LI5753 LO W 7779706 0307576 3 = a. Where “Vtsual“ is specified as the inspection method for assemblies, the assembly sM1 be visually examined for completeness, security, function and conformance to specified requirements. Characterist
28、ic Inspection Requirement Method a. Missing, damaged or incorrectly 3.2 b. Illegible, incorrect or missing 3.4 C. Workmanship. 3.5 assenibled component pa.rts. product markings and identifi- cation plates . visual visual visual 4.5.2.2.2 Weight. The first 3 control panels produced shall be examined
29、for the weight requirement specified in 3.2.1. 4.5.3 Testing. 4.5.3.1 Failure data. Unless otherwise specified herein, all tests shall be conducted on a complete control panel. ments cited herein axe not met, acceptance of control panels shall be deferrr?d and the contractor sM1 accomplish as applic
30、able, the following actions: If test require- Conduct a failure analysis study performing a dimensional. physical, and visual examination of the components which are suspected to be the cause of failure or dfunction. Evaluate and correct the applicable production processes and procedures to prevent
31、recurrence of the same defects in future production. Examine control panels, pastially assembled control panels, and components (including components and sub- assemblies at in-process or final assembly) to assure that materid containing the same defect is purged from the inventory and not presented
32、to the Government for acceptance . Submit the results of the failure analysis and the corrective actions taken to the Government for review an approval prior to submitting a reconditioned lot or reconditioned control panel for retest. 6 Provided by IHSNot for ResaleNo reproduction or networking perm
33、itted without license from IHS-,-,-I.IIEc-45953(WC) 4.5.3.2 Functional testing. Each control panel shall be function tested (see 3.3) using the test method specified in 4.6.1. failing to meet functional requirements shall be rejected. Control panels 4.5.3.3 Component parts and concurrent repair part
34、s testing. Raw material testing, part testing, and certification shall be performed in accordance with the criteria specified in the contract (see 6.2). This will include chemica analysis and physical tests of materials, tests of protective finish, heat treatment, bonding, and function of parts as a
35、pplicable. of parts into the end item. The contractor shall accomplish thesai tests prior to assembly 4.5.4 Packaging examination and testing. Unless otherwise specffied (see 6.2), the packaging examination and testing shall be in accordance With MIEP-14232 4.5.5 inspection equipment. 4.5.5.1 Acquis
36、ition, maintenance and disposition. Unless other- wise specified, responsibility for acquisition, maintenance and dis- position of acceptance inspection and test equipment prescribed on the List of inspection Equipe&, Drawing Iau637987 and for all other inspection equipment required to perform inspe
37、ction prescribed by applicable specifications, shall be in accordance with MILL-45607. 4.5.5.2 Accuracy of standard measuring equipment. When comercid and modified commercial inspection and test eqibipment is used, it must be capable of repetitive measurements to an accuracy of 10 percent of the tot
38、al tolerance of the characteristic being inspected. . 4.6 Test methods. 4.6.1 Functional test. Control panels SIXLU. be tested in accordance with the operating procedure Specified in IELllC087 (ref Drawing 5. FRJPARATION FOR DELNERY 5.1 Pilot pack. The pilot pack su1 consist of a complete control pa
39、nel packaged in accordance wlth Packaging Data Sheet PU687987 for the level of protection specified in the contract (see 6.2), pack& level C an forwamed in accordance with 3.1. 5.2 Preservation, pac wng, pac king and marking. Control panels shall be greserve, packaged, packed and marked in accordanc
40、e with 7 %- &Y% I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-LI5753 LO 7797706 0307578 7 W mI-c-45953(wc 1 Packaging Data Sheet in the contract (see 5.3 Repair par packed and masked in Pi1687987 for the level of protection specified 6.2).
41、- S. Repair parts shall be preserved, packaged, accordance with bhe Packaging Data Sheet or the requirements specified, and for the level of protection specified in the contract (see 6.2). 6. NOTES 6.1 Intended use. The pilot control is intended for use on, but not limited to the W8Al Helicopter Arm
42、ament Subsystem. 6.2 Ordering data. Procurement documents should. specify: 6.2.1 Procurement requirements . a. b. C. d. e. f. Title, number and date of this specification. Lists of drawings and specifications pertinent to the control panel showing applicable revision dates. Shipping instructions for
43、 first article and pilot pack (see 3.1, 4.4 and 5.1). Criteria for examination and testing of component parts and concurrent repair parts (see 4.5.2.1 and 4.5.3.3). Packaging examination and testing, if different (see 4.5.4). Responsibilities for acquisition, maintenance and disposition of acceptanc
44、e inspection equipment if other than specified (see 4.5.5.1). an packing (see 5.2). Packaging instruction for repair parts (see 5.3). g. Selection of applicable levels of preservation, packaging h. 6.2.2 Contrat data requirements. When warranted, the Eequirements for records of examinations and test
45、s and failure andysis data wiL be listed on a DD Form i423 incorporated into the contract. 6.2.3 Management control systems requirement. When warranted the contract should specify the application of 1W-9858 or MIEI-15208 on the Management Control Systems Summary List, DD Form 166 6.2.4 nless otherwi
46、se specified (see 6.1.1 f), the contract should specify the application of MIEI-45637 and m-C-45662 on the Management Control System Summary List, DD Form 1660. 8 i Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-4575-3 10 7779706 0307577 7 H 1
47、 6.3 Supersession data. This specification includes the require- ments of U.S. Army Weapons Cormnand Purchase Description, USAYECOM mi-29, Amendment 2, dated 31 March 1972. Custodian: Army - 17c Preparing activity: Army - wc Prod ec t number : 1010-AO65 Provided by IHSNot for ResaleNo reproduction o
48、r networking permitted without license from IHS-,-,-M28A1 SuBSYsm: PILOT COIJTROL ?ANEL Decision Ricks: 36 Discrimination Ratio: l.5:l NO. OF REJECT ACCEFT FAILURES (EQUAL OR LESS) (EQUAL OR NORE) _. 3418 4736 6054 7373 2637 7373 7373 N/A O N/A 1 N/A 2 N/A 1318 3 4 5 3955 6 7373. - REJECT CONTINUE TEST 6 _ 5 - I 4 5 6 7 8 1 I I 1 1 1 I 1 2 3 U I FIGURE 1 10 U. S GOVERNMENT PRINTING WFICL 1974-713- 15 1/387O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
