1、flIL-C-4OL9 11 = 7997706 03154b5 2 9 MIL-C-48019 (MU) 13 June 1972 MILITARY SPECIFICATION CONNECTOR, ELECTRICAL 1. SCOPE 1.1 This specification covers requirements, quality assurance pro- visions, and the preparation for delivery criteria for one type of connector, electrical used on M454, M455 and
2、T5123El projectiles. 2. APPLICABLE DOCUMENTS 2.1 The following documents, of the issue in effect on date of invitation for bids or request for proposals, form a part of this specification to the extent specified herein: SPECIFICATIONS MILITARY MIL-P- 116 - Preservation, Methods of STANDARDS MILITARY
3、 MIL-STD-105 - Sampling Procedures and Tables for MIL-STD-1168 - Lot Numbering of Ammunition MIL-STD-1169 - Packaging, Packing, and Marking for Inspection by Attributes Shipments of Inert Ammunition Components DRAWINGS PICATINNY ARSENAL 8808362 - Packing and Marking for Storage and Shipments 8883535
4、 - Bag, Packing, for Repair Parts Fsc 1110 1 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-(2-48019 (MU) 9220308 - Connector, Electrical 92203 12 - Contact, Connector 9220310-2 - Screw, Connector 9220311 - Screw, Guide 9220309 - Connector Bod
5、y Assembly 9220313 - Insulator, Top 9220314 - Body, Connector 9220315 - Seal, Lower 9220322 - Adhesive Sealant ET9220308 - Equipment Tabulation (Copies of specifications, standards, drawings, and publications required by suppliers in connection with specific procurement functions should be obtained
6、from the procuring activity or as directed by the contracting officer. ) 3. REQUIREMENTS 3.1 Materials. The contractor shall furnish objective evidence (see 6.2) that the material complies with the specifications listed on the applicable drawing. 3.2 Assembly, The connector shall comply with all req
7、uirements specified on the drawing (dwg) 9220308, with all requirements specified herein, and with the requirements of all applicable specifications to the extent specified on the drawing and herein. 3.3- Tool manufacturing control (T. M. C. ). When T. M. C. is specified herein, five consecutive par
8、ts which comply with drawing dimensions will constitute proper initial tool control acceptance. Durin; normal production, five parts shall be selected at the start and at the end of each days pro- duction (for a minimum of 10 parts) and examined as specified in the applicable paragraph in 4.3.2.1 In
9、 addition, five consecutive parts shall be examined as specified in the applicable paragraph in 4.3.2.1 whenever the manufacturing tool requires maintenance. Failure of any part to comply with any of the examinations specified in 4.3.2. I shall rejec the lot of production under consideration. 3.4 Wo
10、rkmanship. 3.4. i Plastic and metal characteristics; All components shall be free from cracks, splits, cold flow, shrinkage, cold shuts, inclusions, porosity, or any similar characteristics. 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-HIL-*C-4O
11、17 11 W 7779706 0315Li67 b MIL-C-48019 (MU) 3.4.2 Threads. Threads shall be full and undamaged for the entire minimum length or depth as required on the applicable drawing. 3.4.3 Burrs. Parts shall be free from burrs. 3.4.4 Foreign matter. Parts shall be free from chips, dirt, grease, rust, corrosio
12、n, or any embedded foreign material. 3.4.5 Cleaning. The cleaning method shall not be injurious to any of the parts, nor shall the parts be contaminated by the cleaning agent. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase or
13、der, the supplier is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless d
14、isapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specifica- tion where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. 4.2 First article inspection. Not applicable. 4.3 Quality
15、 conformance inspection. 4.3.1 Lot formation. 4.3.1.1 Production lot. A lot shall consist of parts and assemblies produced by one manufacturer in one unchanged process, in accordance with the same drawing, same drawing revision, same specification and same specification revision, Drawing, specificat
16、ion and process changes not affecting safety, performance, storage, or interchangeability, as de- termined by the Government, shall not necessitate changing the lot interfix number. The criteria and procedures for the assignment of lot numbers shall be in accordance with MIL-STD- 1168. 4.3.1.2 Inspe
17、ction lot. A lot or batch and its formation, size, and presentation is described in MIL-STD-105, Section 5. Accordingly, a lot shall mean an inspection lot and a batch shall mean an inspection batch for the purpose of this specification. The manner in which each inspection lot or batch is to be pres
18、ented and identified by the contractor, shall be designated or approved by the Government representative. Critical characteristics shall require 100 percent inspection of all items in the inspection lot. A sample shall be selected at random from each inspection lot in accordance with the ap- plicabl
19、e major or minor characteristic table (see Table I, II, III, and Table IV), and inspected for all characteristics in the applicable classification. Any characteristics in the sample found to be defective shall reject the inspection lot. Sequence for the inspection of characteristics in each classifi
20、cation need not be followed as long as all characteristic inspections are performed. 4.3.2 . Product inspection examination. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-(2-48019 (MU). Table I Major Characteristics for War Reserve Items Lot
21、Size 1-72 73 74 75 76 77 78 79 80 8 li82 83 84 85 86 87 88-89 90 91 92 83 94-95 96 97 98 99-100 101 102 103 104-105 106 107 108-109 110 111 112- 113 114 115 116-117 118 119 120-121 122 123- 124 .125 126-127 12 i28 - 30 13 1 Sample Sample Size LotSize Size Lot Size all 72 73 . 74 75 76 77 78 79 80 81
22、 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 1: 12 113 114 115 116 117 118 140- 14 1 143-144 - 145 146- 147 142 148-149 150 151-152 153-154 155-156 158-159 160- 16 1 162-163 164-165 166- 167 169-170 17 1- 172 173-174 175-176 177-178 179-180 1
23、81-182 185- 187 188- 189 190- 19 1 192-193 194- 195 196-197 198-200 201-202 203-204 205-207 208-209 2 10-2 12 2 13-2 14 215-217 218-219 220-222 223-224 2 2 5-2 27 2 28-230 23 1-232 233-235 236-238 239-241 157 168 1839 184 124 .125 126 127 128 129 130 13 1 13 2 133 134 13 5 136 137 13 8 139 140 14 1
24、142 143 144 145 146 147 14 8 149 150 15 1 152 153 154 155 156 157 158 159 160 16 1 162 163 164 165 166 167 168 I69 170 17 1 256-259 260-262 263-265 266-268 269-271 272-275 276-278 279-282 286-289 290-293 294-296 297-300 301-304 305-308 309-3 12 3 13-3 16 3 17-320 321-324 325-328 330-333 334-338 339-
25、342 343-347 3 53-356 357-36 1 362-366 367-372 3.73 - 3 7 7 378-382 383-388 389-393 394-399 400-405 406-4 11 412-417 418-424 425-430 43 1-437 43 8-443 444-450 45 1-457 45 8-46 5 466-472 473-480 481-488 489-496 283-285 348-352 4 Sample Size ,ot Size 177 17 8 179 180 181 182 183 184 185 186 187 188 189
26、 190 19 1 192 193 194 195 196 197 198 199 200 20 1 202 203 204 205 206 207 208 209 2 10 211 2 12 2 13 2 14 2 15 2 16 2 17 218 2 19 220 221 222 223 224 54 1-549 550-559 560-569 570-579 580-590 59 1-60 1 602-613 614-625 626-637 63 8-649 650-662 663-676 677-690 69 1-704 705-7 19 720-735 736-751 752-768
27、 786-804 805-823 824-842 843 - 863 864-884 885-907 908-930 93 1-955 956-981 982- 1008 1009-1036 1037-1066 1067-1098 1099-1131 1132-1166 1167- 1204 1205- 1243 1244-1285 12 86- 1330 1331-1398 1379- 1429 1430-1483 1484-1542 1543-1605 1606-1673 1674- 1747 1748-1821 1828- 19 1 1915-2010 769G785 230 23 1
28、232 233 234 23 5 236 237 23 8 239 240 24 1 242 243 244 245 246 247 248 249 250 251 252 2 53 254 255 256 257 258 259 260 26 1 262 263 264 265 266 267 268 269 270 27 1 272 273 274 275 276 277 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-4B017
29、11 W 7777906 0315rt67 T MIL -C-48O 19 (MU) Table I (Cont) Major Characteristics for War Reserve Items Sample Sample Sample Sample LotSize Size LotSize Size LotSize Size LotSize Size 132- 133 119 242-243 172 497-504 225 2011-2115 278 13 4 120 244-246 173 505-513 226 2116-2232 279 135- 136 121 247-249
30、 174 - 514-521 227 2233-2361 280 137 122 250-252 17 5 522-530 228 over 2361 298 138-139 123 253-255 17 6 531-540 229 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-427 TL i 7799706 0335470 b U MIL-C-48019 (MU) Table II Minor Characteristics
31、for War Reserve Items Lot Size 1-16 i7 18 19-20 21 22-23 24-25 26-27 Sample Size all 16 17 18 19 20 21 22 Lot Size 28-29 30-3 1 32-34 35-36 37-40 41-43 44-47 48-51 Sample Size 23 24 25 26 27 29 30 .2 8 Lot Size 52-56 57-62 63-69 70-76 87-97 98-112 11 3-131 77-86 Sample Size 31 32 33 34 35 36 37 38 1
32、- 16 17 18 19-20 21 22-23 24-25 26-27 Lot Size 132-156 157-191 192- 244 245-334 335-519 520- 1120 over 1120 Table III Major Characteristics for Training and Test Items Sample Sample Sample Size LotSize - Size Lot Size Size Lot Size all 16 17 18 19 20 21 22 28-29 30-3 1 32-34 35-36 37-40 41-43 44-47
33、48-51 23 24 25 26 27 28 29 30 52-56 57-62 63 - 69 70-76 77-86 87-97 98-112 113-131 31 132- 156 32 157-191 33 192-244 34 245-334 35 335-519 36 520-1120 37 over 1120 38 Sample Size 39 40 41 42 43 44 45 Sample Size 39 40 41 42 43 44 45 Table N Minor Characteristics for Training and Test Items Sample Sa
34、mple Sample Sample Lot Size Size LotSize Size LotSiae Size Lot Size Size 1-9 all 14-16 12 28-33 16 77-121 20 10 9 17-18 13 34-41 17 122-273 21 11 10 19-22 14 42-54 18 over 273 22 12- 13 11 23-27 15 55-76 19 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from I
35、HS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-48019 (MU) Categories Characteristics Minor: Method of Insxection 201. Radius, countersink present. . . . . . . . . . . . . 202. Workmanship (see 3.4) . . . . . . . . . . . . . . . . . . .
36、. . . .Visual/Manual . . . . Visua 4.3.2.1.3 Body, connector (see dwg. 9220314 covering a detail of-dwg. 9220309). Categories Charact er istics Method of Inspection Critical: None defined. Major: 10 1. 102. 103 . 104. 105. 106. 107. 108. 109. 110. 111. 112, 113. 114. 115, 116. 117. 118. 119. 120. 12
37、2. 123. 12 1. Minor : 201. TotiLllenh . T.M.C.(see 3.3) Diameter of end bosses . . . . . . . . . . . . . . . . . . . . . . T. M. C. (see 3.3) Diameter of center boss. . , , , . . . . . . . . . . . . . . . . . T, M. C. (see 3.3) Height of bosses. . . . . . . . . . . . . . . . . . . . . . . . . . . .
38、.T. M. C. (see 3.3) Totaal thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . .T. M. C. (see 3.3) Large radius . . . . . . . . . . . . . . . . . . . . . . a . . . . .T.M. C. (see 3.3) Sinall radius. . . . . . . . . . . . . . . . . . . . . . . . . . .T.M. C. (see 3.3) Diameter of cente
39、r hole. . . . . . . . . . . . . . . . . . . T. M. C. (see 3.3) Location of center hole . . . . . . . . . . . . . . . . . . . . . T. M. C. (see 3.3) Diameter of 2 end holes T.M.C. (see 3.3) Location of 2 end holes. . . . *, . , , *. . . . . . . . . . . . T. M. C. (see 3.3) Diameter of small holes . .
40、 . . . . . . . . . . . . . . . . .T.M. C. (see 3.3) Location of small holes . . . . . . . . . . . . . . . . . . . . . . T. M. C. (see 3.3) Diameter of top counterbores . . . . . . . . . . . . . . . T. M. C. (see 3.3) Concentricity of top counterbores with small holes. . . . . . . . . . . . . . . . .
41、 . . . . e . . . . . . . . .T.M.C.fsee 3.3) Depth of top counterbores . . . . . e . . . . . . . . . . . . .T. M. C. (see 3.3) Depth of bottom counterbores . . . . . . . . . . . . . . . . T. M. C. (see 3.3) Diameter of bottom counterbores. . . e . . . . . . . . . . T. M. C. (see 3.3) Concentricity of
42、 bottom counterbores with small holes . . . . . . . . . . . . . . . . . . . . . . . . *. . . T. M. C. (see 3.3) Radius, countersink or chamfer missing . . . . . . . Visual Mold flash removed. . . . . . . . . . . . . . . . . . . . . . . . . . Visual/Manual No crack, split or tear . . . . . . . . . .
43、. . . . . . . . . . Visual Material (see 3.1). . . . . . . . . . . . . . . . . . . . . . . . . . . Visual Workmanship (see 3.4). . . . . . . . . . . . . . . . , . . . . . . Visual/Manual 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-4039 33
44、 779970b 0335473 3 m MIL-C-48019 (MU) 4.3.2.1.4 Insulator, top (see dwg. 9220313 covering a detail of dwg. 9 2203 09). Categories Charact er istic s Method of Inspection Critical: None defined. Major: 101. Tllength .T.M.C. (see3.3) 102. Thickness . .TOM. C.(see 3.3) 103. Largeradius. . T.M.C. (see 3
45、.3) 104. Smallradius. . T.M.C. (see3.3) 105. Diameter of center hole T. M. C. (see 3.3) 106. Location of center hole. . T. M. C. (see 3.3) 107. Diameter of 10 small holes ,T. M. C. (see 3.3) 108. Location of 10 small holes . .T.M. C.(see 3.3) 109. No tear, split or crack . .Visual 110. Flash removed
46、 . .Visual 111, Material (see 3.1). . .Visual . Minor: 201. Workmanship (see 3. 4). Visual/Manual 4.3.2.1.5 Connector body assembly (see dwg. 9220309 covering a detail of dwg. 9220308). Categories Characteristics Method of Inspection Critical: None defined. Major: 101. Properly assembled . .Visual M
47、inor: 201. Workmanship (see 3.4). . .Visual/Manual 9 e Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_ MIL-C-48019 11 999970b 031547q 3 W MIL-C-48019 (MU) 4.3.2.1. 6 Screw guide (see dwg. 9220311 covering a detail of dwg. 9 22030 8) . Categories Ch
48、aracteristics Method of Inspection Critical: None defined. Major: 101. 102. 103. 104. 106. 106. 107. 108. 109. 110. 111. 112, 113. 114. 115, Minor : 201. 202. Diameter of head. . .Gage Width of slot. . .Gage Depth of s3.ot. Gage Length from right of head to right end, minGage Total length .Gage Leng
49、th of right diameter. . Gage Depth of chamfer,Gage Right diameter .Gage Pilot diameter .Gage Pitch diameter of dGage Major diameter of thread, min Gage Inside diameter . ,Gage Depth of inside diameter Gage Material(see 3.1). age Length of pilot diameter. Gage Shoulder or thread clearance present . Visual Workmanship (see 3.4). . Visual/Manual 4.3.2.1.7 Screw, connector (see dwg. 9220310
