1、- MIL-C-63526 33 m 7799906 0353797 7 W MIL-C-63526 (AR) i6 OCTOBER i981 7 . MILITARY SPECIFICATION CARTRIDGE, 105MM, TANK GUN FLASH SIMULATOR, XM23 This specification is approved for use by US Army Armament Research ana Development Command, and is available for use by all Departments and Agencies of
2、 the Department of Defense. 1. SCOPE 1.1 This specification contains requirements not covered by the drawings and provides quality assurance provisions for the parts, loading, assembling and packing of 105MM Tank Gun Flash Simulator . 2. APPLICABLE DOCUMENTS 2.1 Government documents. The following d
3、ocuments of the issue in effect on date of invitation for bids, or request for proposals, form a part of this specification t the ekent specified herein. ._ 2.1.1 Specifications and standards. Unless otherwise specified (see 6.2), the following specifications and standards of the issue listed in tha
4、t issue of-the Department of Defense Index of Specifications and Standars (DoDISS) specified in the solicitation, form a part of this specification to the extent specified herein. SPECIFICATIONS MILITARY MIL-A-48078 - Ammunition, Standard Quality Assurance Provisions, General Specification for FSC:1
5、315 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63526 (AR) STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by Attributes 2.1.2 Other Government documents, drawings, and publications. The following other Govern
6、ment documents, drawings, and publications form a part of this specification to the extent specified herein. DRAWINGS U.S. ARMY AWENT RESEARCH AND DEVELOPMENT COMMAND (ARRADCOM) PRODUCT AND PACKAGE DRAWINGS 9341575 - 105MM, Tank Gun Flash Simulator (Copies of specifications, standards, handbooks, dr
7、awings, and publications required by manufacturers in connection with specific acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) 2.1.3 Order of precedence. In the event of a conflict between the text of this specification and the refer
8、ences cited herein, the text of this specification shall take precedence. 3. REQUIREMENTS 3.1 Naterials. Materials and parts shall be in accordance with applicable specifications and drawings. 3.1.1 Usaqe of materials. All materials and parts used in - assembling 105MM Tank Gun Flash Simulator cartr
9、idges shall be used on a first-in, first-out basis. This requires that the materials and parts received by the loading plant will be utilized in a sequential or chronological order . 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63526 13 m
10、7777706 0351777 2 m MIL-(2-63526 (AR) 3.2 Components and complete rounds. The components and completed rounds shall comply with all requirements specified on drawing (dwg.) 9341575 and with all requirements specified in applicable specifications, standards and drawings. 3.3 Cartridge functioning. Th
11、e 105MM Tank Gun Flash Simulator shall. function in such a way that it shall produce audible evidence of the souna and visible evidence of the flash produced by a normal tank round. 3.4 Safety. Cartridges shall comply with the following safety 3.4.1 Nisfires. criteria. The cartridges shall not fail
12、to fire from the weapon . 3.4.2 Hangfires. The cartridges shall have no perceptible delay between the instant of application of energy and functioning of the cartridge. 3.5 horkmanship. The requirements for workmanship are as specified on the applicable drawings, referenced specifications and the be
13、low listed paragraphs. 3.5.1 - General. All parts and assemblies shall be free from burrs, chips, sharp edges, cracks, unblended radii, surface defects, airt, grease, rust, porosity, warpage, burn marks, checks, blisters, excess flash, corrosion products ana other foreign matter. The cleaning method
14、 use shall not be injurious to any part nor shall the parts be contaminated by the cleaning agents. The cartridges shall not be damagec in any manner during the loading, assembling and packing operations. 3.5.2 Marking. The marking shall be restored by the assembling contractor on any components fur
15、nished to him marked, when such markings have been marred or obliterated. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection and standard quality assurance provisions. Unless otherwise specified herein or in the contract, the provisions of MIL-A-48078 shall apply and are hereby made a
16、 part of this detail specification. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-b352b I3 m 77747Ob O353800 5 m MIL-C-63526 (AR) Classification of inspections. The following types of - 4.2 inspection shall be conductea on this item: a. Fir
17、st Article Inspection (see 4.3) b. Quality conformance inspection. (see 4.4) 4.3 First article inspection. indicatea. Part Description Bag, Charge Charge Disc, Cardboard Disc, Cork Ring, Split 105h.h Tank Gun Nash Simulator 4.3.1 Submission. The contractor shall submit a first article sample as desi
18、gnated by the contracting officer for evaluation in accorance with provisions of paragraph 4.3.2. The first article sample shall consist of the following items in sample quantities as Quant i ty - Drawing 9341576 10 10 5 5 10 4.3.2 Insp cpecif ie6 herei eti - 0 n - 4.3.3 Rejection. 9341578 9342936 9
19、342935 9343964 9341575 10 to be performel See MIL-A-48078 and Table I _II See MIL-A-48078. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63526 13 7777706 0351801 7 C Provided by IHSNot for ResaleNo reproduction or networking permitted witho
20、ut license from IHS-,-,-N 8 N E s MIL-C-b3526 13 m 777790b 0351802 7 m Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-(2-63526 (AR) 4.4 Quality conformance inspection. 4.4.1 Inspection lot formation. Inspection lots shall comply with the lot for
21、mation provisions of MIL-A-48078. In addition inspection lots of 105MM Tank Gun Flash Simulator Cartridges shall con tain: a. Primers of one lot interfix number from one manufacturer . b. Cartridge cases of one lot interfix number from one manufacturer. 4.4.2 Examination. See MIL-A-48078. a. Samplin
22、g,plans. Unless otherwise specified in the Classification of Defects and Test Tables, sampling plans for major and minor defects shall be in accordance with MIL-STD-105, General inspection Level II . 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
23、MIL-C-63526 13 m 7777906 0351BOq 2 m W M k RI c u M RI CI T3 rl ccc 8 a 8 W 2 2 U vi O m a o aJa .iI 24% au o RI - om a “I o 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-k 8 t - a I MIL-C-63526 L3 W 997990b 0353805 Li W -I Provided by IHSNot for
24、 ResaleNo reproduction or networking permitted without license from IHS-,-,-A! k O o m U CQ *rl FI MIL-C-b352b 13 m 997990b 0351806 b bb b O0 O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-.:fi 8 U FI E ww m O0 O S$ W e. e k O 5 a Q) c Q) a k 91 k
25、 O O a k O 9) U a *4 3 w 11 -. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-d :m I. MIL-C-b3526 13 4 7997706 03550 T *. O0 O a *d c B d k O 3 VI O dl Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,
26、-MIL-C-63526 13 7777906 0351807 L W k O u 0 rl 1 E *rl fn m 5 B 0 Fr ?-I 0 Y 4 E: c in Ol O0 .O . 0. r(rlor100 O0 O0 O0 r, aJ 2; & O TJ aJ k fi b F h .rl a 0 al wrt 2 aJm M-rl 3 rtl “13 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I I 0b 0351810 8
27、 m MIL-C-63526 (AR) 4.4.3 Testing. Testing is described below and in the Quality Conformancenspection Tables. 4.4.3.1 Proving wound functional tests. These tests shall be performed at a proving ground in accordance with the applicable Acceptance Test Procedure. All recorded information shall be prov
28、ided in the firing reports. Noise levels (db) shall be measured at the gun position and recorded. The sample cartridges shall be electrically fired using energy, equivalent to the service tanks firing circuit. Any misfire or hangfire (see 3.4.1, 304.2) shall be recorded in the firing record and repo
29、rted. from a fixea type facility mount or from an M60 series tank mounting a suitable 105MM M68 gun tube. The tube shall be visually inspected for adequacy prior to initiating each firing program. Inspections shall occur more frequently when there are unexpected occurrences such as cartridge case ru
30、pture, chamber pressures in excess of 117 percent of upper pressure limit (117% up1 = 72,300 psi), etc., during a firing program. In addition, the-gun tube will be monitored for any damage, undue wear or any other adverse effects as might be as a result of the firing of the 105MM Tank Gun Flash Simu
31、lator Cartridge. Observations shall be made for conformance to all requirements (see 3.3). Retesting shall be conducted as aemanded by adverse test conditions (see 6.5) . Firings shall be 4.4.3.1.1 Safety. All cartridges fired shall be observed for Any cartridge exhibiting a safety failure hangfires
32、 and misfires. shall be cause for an immediate halt to testing of the lot and shall be cause for rejection of the lot. 4.4.4 Inseection equipment. The inspection equipment required to perform the examination and tests prescribed herein are described in the “Paragraph Reference/Inspection Method“ col
33、umn in the tables starting with paragraph 4.4.2.1. The contractor shall submit, for approval, inspection equipment designs in accordance with the terms of the contract. See Section 6 of MIL-A-48078. Submission shall be in accorance with DI-R-1714 with Addendum I. 4.5 Methods of inspection. 4.5.1 Pro
34、pellant weight. - The propellant shall be weighed and check-weighed 100 percent. independently of the original weighing and, if performed manually, shall be performed by another operator. fails to comply with the applicable requirement shall be classed defective and removed from the lot, subject to
35、correction prior to resubmission. The check-weighing shall be accomplished Any propellant charge which 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-b352b 13 M 777770b 0353833 T M - MIL-C-63526 (Ah) 4.5.2 Electrical resistance. The electri
36、cal resistance shall - - - be measurea between the primer electroa and the cartrige case with a maximum current of 20 milliamperes flowing through the primor. Any case-primer assembly which fails to meet the resistance requirement shall be classed defecti-re and be removed fron the lot. primer above
37、 flush with the base of the case. fails to meet the applicable requirements shall te classed defccti-re 4.5.3 Primer above flush. .The crtriage chal1 be checked for Any cartridge wk:ich 4.5.4 Primer disassembl_y_ torque. After the primcr has teen - stakea, the minimum disassembry torque shall te app
38、lit5 on the withstana this minimum aisssembly torque without r,oving. lot shall be rejecte. test may be returned 40 the lot. - primer w-ith a. suitably fixtured torque wrench. The prirrer must .=. number of primers. that move cxcees the applicable requiremnt, t% Cartriage cases with primers thrat pa
39、ss t5is If t.t!,e 4.5.5 Profile an aliqnment. The cartridge mst freely octer the profile and alignment gago. The cartridge shall be loaCe5 horizontally with 60 pounds maximum force at a rate of 2 feet ?er secon. Any cartridge which fails to meet the applicable requirer.ect shall be classea aefective
40、 ana remove from the lot. 5. PACKAGING 5.1 Preservation ana pcickaging. 5.1.1 Level A. The cartridge shall be preserveC r.5 packageti in accoraanz with awg. 9293460. Packing and maricia. - 5.2 5.2.1 Level A. The continers shall Se Facke6 in accorcl.ance with awg. 9293478. 15 Provided by IHSNot for R
41、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63526 (AR) 5.3 Marking. The containers and boxes shall be marked in accordance with dwgs. 9293478 and 9293480. 6. NOTES 6.1 Intendea use. The cartridges covered by this specification are intended for use from the M68 tan
42、k gun. 6.2 Ordering data. See MIL-A-48078. 6.2.1 Data requirements. When this specification is used in a procurement which incorporates of DD Form 1423 and invokes the provision of 7-104.9 (n) of the Armed Services Procurement Regulations, the data requirements identified below will be developed as
43、specified by an approved Data Item Description (DD Form 1664) and deliverea in accordance with the approved Contract Data Requirements List (DD Form 1423) incorporated into the contract. When the provisions of ASPR-7-104.9 (n) are not invoked, the data specif iea below will be delivered by the contr
44、actor in accordance with the contract requirements. Deliverable data required by this specification is cited in the following paragraphs: Paragraph Data Requirement Applicable DID 4.4.4 Quality Engineering DI-R-1714 Acceptance Inspection Equipment Description Documentation (Copies of aata item descr
45、iptions required by the contractor in connection with specific functions should be obtained from the procuring activity or as directeu by the contracting officer). 6.3 Check test for possible deterioration of primers. If the total elapsea time between the original acceptance of any primer lot an the
46、 assembly of that lot into complete round cartridges exceeds two years, or if the primers have been subjected to adverse conaitions, however brief, at anytime since previous tests, the primer lot shall be subjecte to, and must satisfactorily pass, the check test for deterioration specified in the ap
47、plicable primer specification immeaiately before the primer lot is assembled into 16 r Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63526 13 = 7797706 0351813 3 W - MIL-(2-63526 (AR) the cartridges. The contracting officer will arrange for t
48、he contractor to be reimbursed for the expense incurred in the performance of check tests. The test shall be conducted at Government expense without cost to the contractor who loaded the assemblies or to the contractor assembling the cartridge, and shall not constitute a basis for rejection against either contractor, except where deterioration has occured as a direct result of carelessness in handling, storage, etc., permitted while the primer lot was under the jurisdiction of either co
