1、6 MIL-C-63955 81 H 9999906 0289358 1 H MILITARY SPECIFICATION MIL-C-63955(AR) 21 July 1988 CONTAINER, WEAPON SECURITY: XH4289 This specification is approved for use by U.S. Army Armament, Munitions and Chemical Command, and is available for use by all Department and Agencies of the Department of Def
2、ense. 1. SCOPE 1.1 Scope. This military specification covers one type of container, designated Container, Weapons Security: XH4289, which is used as a security container, for various weapons systems, in the WADS program. 2. APPLICABLE DOCUMENTS 2.1 Government documents. *2.1.1 Specification and stan
3、dards. Specification and standards. The following specifications and standards form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of these documents shall be those listed in the issue of the Department of Defense Index of Specifications and Stand
4、ards (DODISS) and supplement thereto, cited in the solicitation. STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by Attributes. MIL-W-21157 - Weldment, Steel, Carbon and Low UlOY “2.1.2 Other Government documents, drawings and publications. Other Government documents,
5、drawings and publications. The following other Government document forms a part of this specificatiop to the extent specified herein. specified, the issues shall be those in effect on the date of the solicitation. Unless otherwise , 1 Beneficial comments (rcommendations, additions, deletions) and an
6、y pertinent data which may be of use n Improving this document should be addressed to: Commander, U.S. Army Armament,Munitions and Chemical Command, Attn. AMSMC-QA. Picatinny Arsenal, New Jersey 07806-5000 by using the self-addressed Standardize- tion Document Improvement Proposal (DD Form 1426) app
7、earing at the end of this document or by letter. s, FSC 8140 AMSC N/A f distribution is unlimited. . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_I_.p MIL-C-63955 BL M 999490b 0287359 3 i PRODUCT DRAWINGS U.S. ARMY ARMAMENT RESEARCH AND DEVELOPME
8、NT CENTER . 9349591 9349592 9349593 9349945 9378072 9352729 9354410 9354411 9369974 9369978 9369979 9369980 9369984 9369993 9378258 9381474 9381668 Container, Weapon Security: XH4289. Cage-Pallet Weldment. Cage Weldment . Tang. Gas Spring. Caster, Swivel, Heavy Duty. Handle, Wrench. Wrench, Caster F
9、ork. Plunger. Housing, Plunger. Spacer, Lock. Plate, Lock Mount. Plate, Deck. Top Section, Cage, Pallet. Shipping Configuration, Container, Weapon Secur i ty : XH4289 Tool, Clamp. Packing and Marking for Swivel Casters. LNSPECTION EQUIPMENT DRAWINGS U.S. ARMY ARMAMENT, RESEARCH, DEVELOPMENT AND ENGI
10、NEERING CENTER 9354610 - Functional Gage, Weapon Security Container. 9395733 - Functional Gage, Slider, Deck Plate. Copies of specifications, standards, drawings, and publications required by manufacturers in connection with specific acquisition functions, should be obtained from the contracting act
11、ivity or as directed by the contracting officer. 2.2 Order of precedence. In the event of a conflict between the text of this specification and the references cited herein, (except for associated detail specifications, specification sheets of MS standards) the text of this specification shall take p
12、recedence. Nothing in this specification, however, shall supersede applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 Materials and components. Materials shall conform to applicable specifications and drawings. conform to all dimensions and tests speci
13、fied on the component drawing. The contractor shall have available verifiable proof (i.e., objective evidence (see 6.2) that materials and components were fabricated, inspected, and tested under controllable conditions as set forth in the contractors quality control or inspection procedures. Each co
14、mponent shall , 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63755 Bl m 7977906 0287360 T m I 3.2 Assembly. The security container shall comply with all requirements specified on drawings (dwg.) 9349591, with all requirements specified her
15、ein, and with the requirements of applicable specifications to the extent specified on the drawings and herein. 3.3 First article. When specified, a sample security container shall be subjected to first article inspection (see 4.3 and 6.1.1). 3.4 Compression test on gas spring. The gas spring (dwg,
16、9378072) shall be subjected to a compression test to ensure that it is in proper operating condition before it is installed in the security container. The force required to compress the piston of the gas spring 0.20 + 0.05 inch, shall be 480 - + 65 pounds. Testing shall be as specified in 4-5.1. 3.5
17、 Plunger pull test. The wire rope, crimped to each of the two plungers of the security,container, shall be capable of withstanding a minimum pull force of 75 pounds for a minimum period of 5 seconds. After this test, there shall be no evidence of deterioration or damage to the wire rope, or to any v
18、isible crimped connection, that may impair its intended operation. In addition, the plunger face shall not be displaced from its original position by more than 0.030 inch. Testing shall be as specified in 4.5.2. gas springs, the center handle of the security container shall be tested to ensure that
19、it is capable of supporting the weight of the container lid when the lid is lifted without the gas spring assist. The handle shall support the weight of the lid for a minimum period of 60 seconds, and there shall be no evidence of cracked welds, abnormal distortion to the handle, or other damage. Te
20、sting shall be as specified in 4.5.3. 3.6 Load test on handle. Prior to installation of the two 3.7 Functioning test of container lid. The lid of the security container shall be raised to its full-open position, and the force required to raise the lid shall not exceed 50 pounds. While at its full-op
21、en position, the lock pin shall be capable of being inserted into the struts without binding or use of undue force and without failure of the pin to lock in place. During this test, the lid shall operate smoothly, during opening and closing, without evidence of binding. Testing shall be as specified
22、 in 4.5.4. 3.8 Serialization. A serial number shall be assigned by the contractor to each security container produced. In no event, shall serial numbers be duplicated, nor shall they give any indication of classified production quantities. -Six-letter serial codes (e.g., VIN SAR) shall not be used o
23、n these containers. a . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-C-63955 41 i 7777906 0287361 1 M MIL-C-6.3955 CAR) . 3.9 Welding. A11 welding of the security cantainer shall 3.10 Workmanship. All parts and accessories shall. be constructe
24、d, assembled, and finished in a thoroughly workmanlike manner. Particular attention shall be given to neatness, marking, cleaning, and freedom of the parts from burrs and sharp edges which may affect performance or result in injury during handling. All parts shall be free of chips, dirt, grease (unl
25、ess specified on the drawing), rust, and other forei.gn material, The cleaning method shall not be injurious to any of the parts, nor shall the parts be contaminated by the cleaning agents. be- in accordance with MIL-W-21157. 4. QUALITY ASSURANCE PROVISIONS 4.1 Responsibility for inspection. Unless
26、otherwise specified in the contract or purchase order, the supplier is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract or order, the supplier may use his own or any other facilities suitable for the performance of the
27、inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in the specification where such inspections are deemed necessary to ensure supplies and services conform to prescribed requirements. 4.2 Class
28、ification of inspections. The inspection requirements specified herein are ciassified as follows: (a) First article inspection (see 4.3). (b) Quality conformance inspection (see 4.4). 4.3 First article inspection. 4.3.1 Submission. When the contract requires first article inspection, one security co
29、ntainer, produced by the contractor, shall be submitted to the testing facility designated in the invitation for bids or request for proposal. The two gasssprings may be unassembled, for submission, to facilitate load testing on the handle (see 3.6). - Provided by IHSNot for ResaleNo reproduction or
30、 networking permitted without license from IHS-,-,-MIL-C-b3755 BL = 7777706 O287362 3 MIL-C-63955(AR) Test 4.3.2 Inspection and testing to be performed. The first article inspection sample shall be inspected -for the defects specified in 4.4.2.1, using inspection methods contained therein, Requireme
31、nt paragraph and for all the requirements of Section 3. The test requirements of Section 3 are listed in Table I, and the tests shall be performed in the listed sequence. The plunger pull test shall be performed during production of the security container. The container shall be tested using the tes
32、t methods specified in 4.5. Inspection and testing shall be performed with the acceptance inspection equipment specified in 4.4.4. If the container fails to comply with any of the applicable requirements, the first article sample shall be rejected. The Government reserves the right to terminate its
33、inspections upon any failure of the first article sample to comply with the stated requirements. None of these tests is considered destructive, and the sample so tested shall be returned to the lot. a. Plunger pull test b. Load test on handle c. Functioning test of container lid TABLE I. First artic
34、le tests. 3.5 3.6 3.7 4.4 Quality conformance inspection. 4.4.1 Inspection lot. A lot or batch and its formation, size, and presentation is described in MIL-STD-105, Section 5. Accordingly, a lot shall mean an inspection lot, and a batch shall mean an inspection batch for the purposes of this specif
35、ication. The manner in which each inspection lot or batch is to be presented and identified by the contractor shall bedesignated or approved by the Government representative. 4.4.2 Product inspection examination. A sample shall be selected at random from each ihspection lot in accordance with the ma
36、jor defect or minor defect table as applicable, (see Table II). Any defect found in the sample, selected for the major or minor classification, shall reject the lot. Inspection of major defects 102, 103, 104, 105, and 106 of the weapon security container (see 4.4.2.1.10) shall be conducted on a 100
37、percent basis. If any container fails to comply with any of the requirements of major defect 102, 103, 104, 105, or 106, the container shall be removed from the lot. The sequence of inspections for the classification of defects need not be followed so long as all the defect inspections are performed
38、. The term “TMC“, when used, shall mean tool manufacture control (see 6.4). 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_- - NIL-C-b3755 L 777470b 0287363 5 MIL-C-63955(AH) TABLE II. Inspection lot sampling, Major defect table Minor defect tabl
39、e Lot size Sample size Lot size Sample size 1-5 all 6-10 5 11-15 10 16-25 15 26-35 22 36-50 26 51 and over 30 1-5 al 1 6-10 4 11-15 8 16-25 11 26-35 14 36-50 16 51 and over 18 4.4.2.1 Classification of defects. Critical, major, and minor defects are defined in MIL-STD-105. e Provided by IHSNot for R
40、esaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63755 BL 7947706 0287364 7 9 a a rl 8 t rl a CVCYCVCV CV O . d mmmm Cr) . m HHHH H H alalalal al HHHH H. H . 7alkId XO-IJPE Id u C-IJ II) E7 VI OWVI -ou00 n II) k O O pi VI O TI 3 w 7 14 Provided by IHSNot for ResaleNo r
41、eproduction or networking permitted without license from IHS-,-,-4J c 7 O c s U O cl a, -lJ Id rl pi N rl N * * . . b I rl Id a, 7 o .rl m rd u 3 O N rl . 0 m H H H a, a, rl rl k k 9 9 !4 O .o pi 4 d E; Id 5 VI O i d rl o H o a, a, a, U d E: c Provided by IHSNot for ResaleNo reproduction or networki
42、ng permitted without license from IHS-,-,-MIL-C-63955 1 939990b 02936b O W a O c 1 S !2 e e ti L - m c id !a O 0 . . o -ri Id c 0 N N O N m O N L 0 N rlN O0 rlrl I . 10 ac e Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-n 2 U u) u) cn m o I rl b rl
43、 c, a, rl rl Id c4 a, tri rd U F: O c, U a, v1 . . .rl 8 P In . crl MIL-C-63955 BL m 9999906 0289368 4 m rl Id 7 m -rl 3 O -(v CI rl mm m . . . HH H rlrl PB % -% a, U id VI k 7 m a O 4J c .rl w a 7 s Id E x 4J .rl 3 k .rl m 2 8 c 8 a, 4 -o d rc . 8 a, rl 0- O sw a VI Wrl VI o O0 0- O a,d -I cul rl a
44、 c id Fi d O ci u) a, ci a id O rl a, 5 LI a, ci w id a a, rl rl ld ci u) c .I4 a, LI id u) tn e .d LI 3 9 9 u) id tn a a, ci u a, c .ri a, P O k 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63755 L 7777706 0287377 5i rl rl Id Id- 5 5 ri I
45、d 7 rn .rl 3 r, B rl rl Id Id 7 7 rn rn .rl .rl 3 3 drl rl rlrl Idrd a Ida 7 77 rn rnrn 77 -rl .rl -rl rnrn -53 3 33 (u (um (um mm M Mm . . . (u (u- cv m m m e . HH H HH H H H H HH H H H a, a, a, a, a, a, rlrl rl rlrl rl rl rl E .B % $9 EP B 92 n rl h -rl E tria Ca, tri-rl Y ablu .rl 7 .rl rna c !Y
46、Arn O au a, LI a, U iJ O U s -G a, - rn k a, s rn E - rn a 7 cr rn rnY U 3.10 rlrl AO a 63 -rl o .I . . “ k . e -I (um dV)Orl (u m -I rld ?lac0 O O -I rlrl rlrl-rl(u (u cv E Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63955 81 9999906 02893
47、78 7 M 3 Y m m 0 m iD I u I LI - rl 4 Le -a,& doka, .rl opio a, 8 pi e . 21 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl rl dri riri rd rd 7 7 III III .ri .ri 3. 3 IdId 77 III0 .ri .ri 33 Cu cv cv(u m M mm . I . O (ud mm H H HH HH H H HH a, a,
48、a, rl ri dri d a, c ri CI a, d a, c O Z -I Id u * (u m -4 0:rim ALI* ri -n o O O O coo QOri bad rl d d -ri cv cv LI Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-63955 81 W 7999906 0287380 5 W Test a. Compression test of b. Plunger pull test c. Load test on handle d. Functioning test of container lid gas spring MIL-C-63955 (AR) Test ciassification Major Major Ma j or Major 4.4.3 Quality conformance inspection testinq. The contractor shall perform all of the tests specified in Table III. Tests b, c, and d-shall be perfor
