1、MIL-C-71165 = 9999906 LY76Y 862 1 -. MIL-C-71165 (AR) 15 June 1993 MILITARY SPECIFICATION CONTAINER, AMMUNITION, LIGHTWEIGHT METAL FOR TOW 2A GUIDED MISSILE, SURFACE ATTACK: BGM - 71E - 5B WEAPON SYSTEM This specification is approved for use by the U.S. Army Armament, Munitions and Chemical Command,
2、 and is available for use by all Departments and Agencies of the Department of Defense. 1 SCOPE 1.1 Scope. This specification covers requirements and quality assurance provisions for the manufacture of a metal container used for packing TOW 2A 71E - 5B Weapon System (see 6.1). 2. APPLICABLE DOCUMENT
3、S 2.1 Govexnment documents. 2.1.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this - document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department
4、of Defense Index of Specifications and Standards (DODISS) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL TT -C- 4 9 O - Cleaning Methods for ferrous Surfaces and Pretreatments for Organic Coatings MI LI TARY MIL-W-12332 - Welding Resistance, Spot, Seam and Projec
5、tion, for Fabricating Assemblies of Low-Carbon Steel Beneficial Comments (reCommendations, additions, deletions) and any pertinent data which may be of use in improving this document, should be addressed to: Commander, U.S. Army ARDEC, AI“: SMCAR-BAC-S, Picatinny Arsenal, NJ 07806-5000 by using the
6、Standardization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. AMSC N/A FSC 8140 ION STW.NT A, Approved for public release; distribution is unlimited. O Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,
7、-MIL-C-71165 (AR) MIL-A-48078 - Ammunition, Standard Quality Assurance MIL-A-70625 - Automated Acceptance Inspection Equipment Provisions, General Specification for Design, Testing and Approval of STANDARDS MILITARY MIL-STD-171 - Finishing of Metal and Wood Surfaces MIL-STD-1235 - Single and Multile
8、vel Continuous Sampling Procedures and Tables for Inspection by a Attributes Steel .I MIL-STD-1261 - Arc Welding Procedures for Constructional (Unless otherwise indicated, copies of federal and military specifications, standards, and handbooks are available from the DODSSP - Customer Service, Standa
9、rdization Documents Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 191.11-5094.) 2,1,2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein, Unless other
10、wise specified, the issues are those cited in the solicitation, O DRAWINGS U.S. ARMY ARMAMENTS RESEARCH, DEVELOPMENT AND ENGINEERING CENTER (ARDEC) 12953476 - Container, Ammo, Metal TOW 2A (Copies of other Government documents, drawings, and publications required by contractors in connection with sp
11、ecific acquisition functions should be obtained from the contracting activity or as directed by the contracting activity. ) 2.2 Non-Government publications. The following document(s) form a part of this document to the extent specified herein, Unless otherwise specified, the issues of the documents
12、which are DoD adopted are those listed in the issue of the DODISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DODISS are the issues of the documents cited in the solicitation (see 6.2). 2 Provided by IHSNot for ResaleNo reproduction or networking
13、permitted without license from IHS-,-,-MIL-C-71165 9999906 L94976b 635 MIL-C-71165 (AR) AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) ASTM-D3951 - Standard Practice for Commercial Packaging (DOD adopted) (Applications for copies for ASTM publications should be addressed to the American Society f
14、or Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.) 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein (except or MS standards), the text of this document takes precedence. Nothing in this document, however, supersed
15、es applicable laws and regulations unless a specific exemption has been obtained. 4 for related associated detail specifications, specification sheets 3 . REQUIREMENTS 3.1 Materials. Materials and parts shall be in accordance with applicable drawings and specifications. 3.2 Containers. The container
16、s (container assemblies) shall comply with all requirements specified on Drawing 12953476 as applicable and associated drawings and with all requirements specified in applicable specifications and standards. of MIL-W-12332 or MIL-STD-1261. 3.3 Welding. The welding shall comply with the requirements
17、3.3.1 Tensile strenqth of body weld. The tensile strength of the longitudinal body weld shall not be less than 65 percent of the tensile strength of body material. 3.3.2 Tensile strength of body material. The tensile strength of the body material shall not be less than 60,000 pounds per square inch
18、(psi). 3.4 Painted surface. The painted surfaces of the container shall comply with the requirements of TT-C-490. However, the film thickness and salt spray requirements of TT-C-490 shall not apply to the interior surfaces, exterior surface welded spots and exterior surface sharp corners of the cont
19、ainer. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-71165 9999906 1949767 571 MIL-C-71165 (AR) 3.5 Cover assembly. Upon assembly of the cover assembly to the body assembly (body weldment), the cover assembly shall freely engage and rotate
20、within the body assembly. As the cover assembly is rotated with the “D“ handle in the open position, the “D“ handle shaft ends shall freely engage into the respective bayonet slots of the rim. Rotation of the cover assembly will permit disengagement from the body assembly when the spring clip is dis
21、engaged, 3.6 Air pressure test. 3.6.1 Air pressure of unpainted cover assembly. The unpainted cover assembly shall withstand an internal air pressure of three c psi for five (5) seconds minimum. cc/min shall be cause for rejection. A leak rate in excess of 5 3.6.2 Air pressure of unpainted body asse
22、mbly. The unpainted body assembly shall withstand an internal air pressure of three psi for five (5) seconds minimum. A leak rate in excess of 5 cc/min shall be cause for rejection. 3.7 First article inspection. This specification contains technical provisions for first article inspection. Requireme
23、nts for the submission of first article samples by the contractor shall be as specified in the contract. 3.8 Workmanship. 3.8.1 Containers. The containers shall be regular, smooth, and free from wrinkles, pin holes, cracks, rough spots, burrs, sharp edges and any other defect that might affect the s
24、erviceability, durability, and safety of the container. 3.8.2 Paint coating. The paint coating shall be in accordance with applicable drawings and comply with instructions in MIL-STD-171. 3.8.3 Parts. All parts shall be free of chips, dirt, grease, rust and foreign material. The cleaning method used
25、 shall. not be injurious to any of the parts nor shall any of the parts be contaminated by the cleaning agents used , 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-7LLbS 9999906 3949768 408 V MIL-C-71165 (AR) 4. QUALITY ASSURANCE PROVISIONS
26、 4.1 Responsibility for inspection. Unless otherwise specified in the contract or purchase order, the contractor is responsible for the performance of all inspection requirements (examinations and tests) as specified herein. Except as otherwise specified in the contract or purchase order, the contra
27、ctor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Government reserves the right to perform any of the inspections set forth in this specification where such inspections are deemed neces
28、sary to ensure supplies and services conform to prescribed requirements. 4.1.1 Responsibility for compliance. All items shall meet all requirements of Sections 3 and 5. The inspection set forth in this specification shall become a part of the contractors overall inspection system or quality program.
29、 The absence of any inspection requirements in the specification shall not relieve the contractor of the responsibility of ensuring that all products or supplies submitted to the Government for acceptance comply with all requirements of the contract. Sampling inspection, as part of manufacturing ope
30、rations, is an acceptable practice to ascertain conformance to requirements, however, this does not authorize submission of known defective material, either indicated or actual, nor does it commit the Government to accept defective material. 4.1.2. General provisions. Unless otherwise specified here
31、in, the provisions of MIL-A-48078 apply and form a part of this specification. Reference shall be made to MIL-STD-109 to define quality assurance terms used herein. 4.2 Classification of inspections. The inspection requirements specified herein are classified as follows: a. First article inspection
32、(see 4.3). b. Quality conformance inspection (see 4.4). 4.3 First article inspection. 4.3.1 Submission. The contractor shall submit a first article sample as designated by the Contracting Officer for evaluation in accordance with provisions of 4.3.2. The first article sample shall consist of the ass
33、emblies, components and test specimens listed below in the quantities indicated. 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-71165 m 9999906 1949769 344 m MIL-C-71165 (AR) 4.3.2 Inspections to be performed. As determined by the Government
34、, the first article assemblies, components and test specimens may be subjected to any or all of the examinations and tests specified in this detail specification and be inspected for compliance with any or all requirements of the applicable drawings. 4.3.3 Rejection. If any assembly, component or te
35、st specimen fails to comply with any of the applicable requirements, the first article sample shall be rejected. The Government reserves the right to terminate inspection upon any failure of an assembly, component or test specimen to comply with any of the requirements. 6 Provided by IHSNot for Resa
36、leNo reproduction or networking permitted without license from IHS-,-,-NIL-C-7LLbS 999990b 1947770 Obb a a ci C -ri m c 7 drn a- k I ri) 4 u al tcc a, a - Li hrl o tcc E- k c a,- 7 o Om m-rl ONOC, m-l a, m kC * a4 Q)F E 3km on-ri x u-4w Q) 8 cI IA O d c W I VI ri) ci C Q) G O a E O u a c m ri) Q) *r
37、l Il .4 E Q) ri) ri) 4 I d rl cy d * . . . cy FI . * cywe mU3m wcy cy mmm mmm mm m . e 0. . a- ci4 al c 3 “ k4 OP x-d m u-w4Pl I “I- k o 7 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-m - o3 . e . cik E 5c 40 g-z k VI r! CO Q)w m -.c *ri a, ?a ox
38、uw c a N w . N * * . 0 rl Nm N cv NN N mm m m mm m b. . . e. N m O R ?I m o 4 u a, w a, O 5 o3 e k e w cn O 4-i N c m e F n Y .Ei I p: J u n 3 3J 3 3 2 L 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-C-7LLb5 9999906 1749772 939 4.4 MIL-C-7116
39、5 (AR) Quality conformance inspection. 4.4.1 Inspection lot formation. The term “inspection lot“ is defined as a homogeneous collection of units of product from which a representative sample is drawn or which is inspected 100 percent to determine conformance with applicable requirements. Units of pr
40、oduct selected for inspection shall represent only the inspection lot from which they are drawn and shall not be construed to represent any prior or subsequent quantities presented for inspection. Homogeneity shall be considered to exist provided the inspection lot has been produced by one manufactu
41、rer, in one unchanged process, using the same materials and methods, in accordance with the same drawings, same drawing .revisions, same specifications and same specification revisions. All material shall comply with the homogeneity criteria specified herein, regardless of the type of inspection pro
42、cedure which is being applied to determine conformance with requirements. submitted for inspection in accordance with this specification 4.4.2 Examinations and tests. a. Classification of characteristics. Quality conformance examinations and tests are specified in the following Classification of Cha
43、racteristics paragraphs. The contractors quality program or detailed inspection system shall provide assurance of compliance of all characteristics with the applicable drawing and specification requirements utilizing as a minimum the conformance criteria specified. When cited herein, attributes samp
44、ling inspection shall be conducted in accordance with Table II below, using the inspection levels stated in the Classification of Characteristics paragraphs. 9 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-TABLE II. Attributes sampling inspection I
45、nspection Levels VI I * * * * 5 3 * * * 13 5 3 - V - IV - III - II - Lot Size - 2 to 8 9 to 15 16 to 25 * * * 13 5 3 26 to 50 * * 32 13 5 3 51 to 90 * * 32 13 12 4 91 to 150 * 125 32 1.3 12 5 281 to 500 * 125 32 30 17 7 501 to 1200 * 125 74 35 20 9 1201 to 3200 1250 125 74 43 24 10 3201 to 10000 125
46、0 1.25 87 50 30 10 10001 to 35000 1250 296 109 61 36 10 35001 to 150000 1250 296 124 74 40 10 150001 to 500000 1250 346 156 91 40 10 500001 and over 1250 431 187 102 40 10 151 to 280 * 125 32 30 14 6 Numbers under inspection levels indicate sample size; asterisks (*) indicate one hundred percent ins
47、pection. If sample size exceeds lot size, perform one hundred percent inspection. Accept on zero and reject on one or more for all inspection levels. b. Alternative quality conformance provisions. Unless otherwise sPecified herein or provided for in the contract, alternative- quality conformance pro
48、cedures , methods or equipment, such as statistical process control, tool control, other types of sampling plans, etc., may be used by the contractor when they provide, as a minimum, the level of quality assurance required by the provisions herein. Prior to applying such alternative procedures, meth
49、ods or equipment, the contractor shall describe them in a written proposal submitted to the Government for evaluation (see 6.5) . When required, the contractor shall demonstrate that the effectiveness of each proposed alternative is equal to or better than the specified quality conformance provision(s) herein. In case of dispute as to whether the contractors proposed alternative(s) provides equi
