1、MIL-D-48865 13 W 9999906 0427187 5 r/r1-886c; (FA) 30 !larch i976 bIILITRRY SPECIFIC ATIOJ DETOIJATOR, ELECTRIC , 500 PARTS POR, LOADItJG , ASSEPIBLIIJG AND PACKIIJG This specification is approved for ase by Picatinny Arsenal, Department of the Army and is available for use by all Departments and Ag
2、encies of the Department of Defence. 1. SCOPE 1.1 This specification covers the parts for, loading, assembling and packing for one type of electric detonator desig- nated as Detonator, Electric, PA500. 2. APPLICABLE DOCUfIENTS 2.1. The following documents of the issue in effect on date of invitation
3、 for bids, or request for proposals, form a part of this specification to the extent specified herein. SPECIPICATIOMS PIIL-P- - Preservat ion-Packaging, !-le thods of MIL-B-ll7 - Bag, Sleeve and Tubing - Intericr Packing HIL-G-45204 - Gold Plating, Electrodeposited MIL-A-48078 - Ammunition, Standard
4、 Quality Assurance Provisions, General Specification for FEDERAL 217-1-1795 - Ink, Marking Stencil, Opaque for Porous Surfaces STANDARDS r2I LITARY MIL-STD-331 - Fuze and Fuze Components, Environmental MIL-STD-650 - Explosives: Sampling Inspection and Performance Tests for and Testing . FSC: 1375 c
5、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-_- _-_- mIL-D-Vb5 13 a 777770b 0427390 I a MIL-D-48865 (PA) . D RAW I IJGS P I C AT I N -J Y ARS E IJ A L 9297952 - Detonator, Electric, PA580 8796522 - i4arkiny; Diagram and Sealing for Wood Packing i3
6、oxes 2.2 Other Publications.-The following documents form a part of this specification to the extent specified nerein. Unless otherwise indicated, the issue in effect on the date of invitation for bids or request for proposal shall apply. CODE OP FEDERAL REGULATIOMS Title 49 - Transportation, Parts
7、0-190 (The Code of Federal Regulations is available from the Super- intendent of Documents, U. S. Government Printing Office, Washington, D. C. 20402. Orders should specify, Ii49 CFR 0-190 (Lastest Revisions)“.) I 3. REQUIREMENTS I 3.1 Materials. -Materials shall be in accordance with applicable dra
8、wings and specifications. 3.2 Components and Assemblies.-The components and assemblies shall cornply with all requirements specified on drawing (dwg.) 9297952 and associated drawings and with all requirements speci- fied in applicable specifications and standards. 3.3 loisture Content of Lead Azide.
9、-The moisture content of the lead azide used in loading thedetonator shall not exceed 0.30 percent when tested as specified in 4.5.2. 3.4 Hoisture Content of IMX.-The moisture content of the HPIX used in loading the detonator shall not exceed 0.30 percent - when tested as specified in 4.5.3. 3.5 Res
10、istance of Shorting Clip.-The resistance of the shorting clip shall not be greater than one tenth of the resist- ance of the bridge wire. 3.6 -Functioning 2 c- Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.6.1 Output.-The detonators shall fire on
11、 the first attempt, and shall make a minimurn (min.) depression of 0.005 inches in the steel witness plate when tested as specified in 4.5.8.1. 3.6.2 Waterproofness .-The detonator shall comply with the requirements of 3.6.1 after being submerged in water to a minimum depth of 2 inches for not less
12、than 48 hours, at a temperature of 75 degrees F. plus or minus 5 degrees, when tested as specified in 4.5.8.2. 3.6.3 Time.-The detonator shall fire within 200 micro- seconds when tested as specified in 4.5.8.3. 3.7 Environmental 3.7.1 Res,istance of Lead Circuit, Thermal Shock and Vibration.-The det
13、onators shall comply with the resistance requirement of the lead clrcuit on dwg. 9297952 and with the requirements of 3.6.1 after bking exposed to thermal shock and vibration and tested as specified in 4.5.9.1. 3.7.2 Cold Temperature.-The detonator assembly shall comply with the requirements of 3.6.
14、1 after being conditioned at -65 - t 5OF for two hours and tested as specified in 4.5.9.2. 3.7.3 Hot Temperature.-The detonator asserbly shall comply with the requirements of 3.6.1 after being Conditioned at .t i65 - + 5OF for two hours and tested as specified in 4.5.9.3. 3.8 First Article Inspectio
15、n.-This specification contains technical provisions for first article inspection. Requirements for the submission of first article samples shall be as specified in the contract. 3.9 Workmanship.-All parts and assenblies snall be fabri- cated and loaded in a thorough, workmanlike manner. They shall b
16、e free of burrs, chips, sharp edges, cracks, surface defects, dirt, grease, rust, corrosion products and other foreign matter. The cleaning method used shall not be injurious to any part nor shall the parts be contaminated by the cleaning agent. All re- quired markings shall be neat and sharply defi
17、ned. 4. QUALITY ASSURANCE PROVIS IONS 4.1 Responsibility Por Inspection and Standard QualitSI Assurance Provisions.-Unless otherwise specified herein or in the contract, the provisions of MIL-A-48078 shall apply and are hereby made a part of this detail specification. c Provided by IHSNot for Resale
18、No reproduction or networking permitted without license from IHS-,-,-MIL-D-48865 13 777770b 0427172 5 = MIL-D-48865 (PA) z -. 4.2 Classification of Inspections.-The following types a. First Article.1nspection of inspection shall be conducted on this item. b. Quality Conformance Inspection 4.3 First
19、Article Inspection 4.3.1 Submission.-The contractor shall submit a first article sample as designated by the Contracting Officer for evaluation in accordance with provisions of 4.3.2. The first article sample shall consist of the following items in sample quantities as indicated. Part Description Dr
20、awings Quantity CU? 9297962 50 Cup, Loading As senbly 9297961 50 Electrode 9297959 50 Tubing, Glass 9297957 50 9297956 50 Eyelets Plug As semb ly 9297955 50 Bridged Plug Assembly 9 29 79 54 50 Ignition Plug Assembly 9297953 50 Detonator,Electric PA500 9297952 325 4.3.2 Inspections to be Performed.-S
21、ee MIL-A-48078, and 4.3.3 Rejection.-(See MIL-A-48078). b c Table I specified herein. 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- I_ MIL-D-4b5
22、13 W 979970b 0427194 9 W I 0) c, $ g a E O u a 9 ci O c, d c O c, a, o d k c, L1 a, rl w O o. n 2 c . . . Cu Cu Cu (lobcococo mmm . . . e. . . b .* . =i- * =i- a-mmmlnm LnmIn * =i- a- =i-=r=I-=r=i-=i- -=I- rlCuM rlnJM Cu Cu Cu cuCumv)v)o bpcb M M MMMMMM MMM 0 .o. .o . . . M I I I IIIIII III O m 2 d
23、a d O rl O c, k O d k v m c, h o rl O P k a, m ci m gn n a a, ka, 3k u3 ds, kcd a,k aa, Ea OE BO I3 a rls, O0 uX rlrl cdd us, cc a, EE cc dd PP cc ww E; 6 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-4b5 13 = 7977706 0427175 O ru-n- 4 8 86 5
24、 ( PA ) 4.4 Quality Conformance Inspection 4.4.1 Inspection Lot Formation.-Inspection lots shall comply with the lot formation provisions of !4IB ci O O a k O d 3 w 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-YABb5 33 77777Ob 0427377 4 -
25、“NCu m MMMM M b?s?s?b? be O000 Ln =k=kaa u3 O000 O . Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rn u2 (d rl a n ta n d P 3 fi M cu =f 3 . MIL-D-488b5 13 9977706 0427198 b WL cucu m MM M = O0 =f=f O0 b? IA v) O . a z zj a, a a, B rl d Provided by
26、 IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-fi 2 u m o Co Co =i- n I rl 8 rl a, d -P o a, rl .w c: a- Cu -3 =r . . z 8 O c 4 u MIL-D-4BBb5 13 9999906 0427199 rl NWW cn MMM M . NMW tR O00 In *a-J o ooa O . * d 4 a rl rl crl k a, z k s“ ci O O a k O a, a, d *
27、li w 2 I 11 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-rl lb O rl t; W I In h ri P E a, r/l m 4 M 5 rl pc Ln Cu =I- a ri =rln (d 0. 5 #ln In (0 aa $ “Cu CuCuN MMM MMM . . o M www w? w OOQ O In *=I-* qn .u3 O00 ou O . .(d In Cu rl Provided by IHS
28、Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-I rl Ir. O rl MIL-D-qb5 13 W 799770b 0427201 2 W- rl- C ri rl E (d a, a,.d a I3 H3 ry cu cucu o M M MM rn . . 4 o o O0 “. T ?T o o O0 u3 O a *rl G m F= (d E 2 5 3 k O O a k O a, o F Provided by IHSNot for ResaleNo rep
29、roduction or networking permitted without license from IHS-,-,-v w Pi Wl 2 H w E k rl ?a rl P E a, v) rn 4 ho 3 rl Pi d O d 4J d c :H IbD c- (u =I- =3- MIL-D-4b5 13 = 7777906 O427202 Li W cucu cn MM M . O0 O d Q) d 4 k a, d a, z rn d .P (d k a,- hs k k O O a k O a, a *rl 3 w Provided by IHSNot for R
30、esaleNo reproduction or networking permitted without license from IHS-,-,-/ 4 P u U a a . - - c rl Lr. O rl 5 a Co Cu =r a 0, 1112 MIL-D-Yb5 (UM InLn aa 13 9999906 0427203 b =- ma MM . nn cdcd ww aia, I M a, a d N 4 a cdx ax dX , hk O0 d a d k a, a a C 2 rl cd o d -P d ci u Provided by IHSNot for Re
31、saleNo reproduction or networking permitted without license from IHS-,-,-r Y n o Y w Z O F U 2 k 9 U P a .ri Gi a, a 2 2 O z a, v1 cd P k O pi d c ci O O a k O a, o .Q c a, ,a 4 d al 3 X w 6 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-R rl P E
32、 a, rn rn 4 ho G %-i a cd I_ a t !4r .e a o I I MIL-D-48865 23 - 777770b 0427205 T - . . cucu cn mm M t-Rw t-R O0 In =r=r .o O0 O d li Gfa-a-=J- u3 . . O 000000000l II III O O00 rl rlrlrl n cd W n c d E W u d rl % k O rd 3 u n a E O a, ci O a, d 12: i 18 Provided by IHSNot for ResaleNo reproduction
33、or networking permitted without license from IHS-,-,-MIL-D-Bh5 13 W 999790b 0427207 3 W PIIL-D-II 886 5 ( PA) 4.4.3 Testing.-Testing is described iri the Pirst Article and Quality Conformance Inspection tables. 4.4.4 Inspection .Equipment ;-The inspect ion equipment required to perform the examinati
34、ons and tests Drescribed in this specification is identified, ence, in the “Paragraph Reference/Inspection Methodff column of the Pirst Article or Quality Conformance Inspection Tables herein. The contractor shall submit inspection equipment de- signs to the Government for approval in accordance wit
35、h the terms of the contract. See Section of MIL-A-48078 and 6.2 herein. either directly or by refer- 4.5 Test Method and Procedures 4.5.1 Materials, Components and Processes.-Compliance with all requirements of Section 3 of this specification shall be ascertained by current and- continuing examinati
36、on of inspec- tion and test data to determine that all components (parts, subassemblies, and materials) have been inspected and tested and found to comply with their respective drawing and specifi- cation requirements, and that all specified manufacturing processes have been followed. 4.5.1.1 Visual
37、 and Mechanical Inspections.-The visual, rnai?ual and mechanical inspections and tests shall verify com- pliance with the requirements of Sections 3 and 5 of this specification in accordance with 4.4.2 herein and Table I. 4.5.2 Moisture Content of Lead Azide.-The moisture content of the lead azide s
38、hall be determined for each lot at the time of loading. A sample in sufficient quantity to perform the test shall be selected and tested as specified herein. The moisture content of the lead azide shall be determined in accordance with MIL-STD-650, Method 101.5 except, use a two gram sample and cove
39、r the dish with a sheet of polytetrafluoroethylene. as specified in 4.5.2. 4.5.3 HI.IX.-The moisture content of HNX shall be determined 4.5.4 be verified be- recurned _ -. Gold Plating of Electrodes.-The gold plating shall as specified in MIL-G-45204. (Test samples shall not to the lot). L Provided
40、by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-Yb5 13 777770b 0427208 5 MIL-D-48865 (PA) * fo to rc t 4.5.5 Pull Test of Plug Assembly.-The required (minimum) e shall be applied, for the specified .time (45 + 5 seconds), he longer end of the electrodes
41、. on one end and to the eye- let on the other end, along the longitudinal axis of the eyelet, in a manner to pull the assembly apart. Lhe assembly shall be classed defective if separation of assembly or any visible movement of the electrodes in the eyelet is observed. If one or more defectives occur
42、 the lot shall be rejected. (Test samples shall not be returned to the lot). 4.5.6 Insulation Test.-The required D.C. voltage (315 + 10 volts) shall be applied between the shorted electrodes and the cup of all detonators. The resistance shall be a minimum of 22 megohms when measured between the elec
43、trodes and the cup. If any detonator fails to meet the requirements, it shall be classed defective. All defectives shall be removed from the lot. 4.5.7 Resistance of Shorting Clip.-The resistance of the detonator with shorting clip shall be measured between electrodes. The shorting clip shall then b
44、e removed and the resistance again measured. The resistance of the remaining assembly shall be at least eleven times as large as the re- sistance of the detonator with shorting clip. If any deto- nator fails to meet the requirements, it shall be classed defective. If one or more defectives occur the
45、 lot shall be rejected. The resistance should be measured with a current limited to one milliampere. 4.5.8 Functioning.-The detonator assemblies shall be tem- perature conditioned at 70 t 10 OP for two (2) hours minimum prior to performing the functioning tests. The tests shall be performed as speci
46、fied in MIL-STD-331, Test 301.1 except that the witness plate be 1/8 inch minimum and optionally round, 1.22 - .O1 dia. Witness plate hardness shall be Rockwell B7O to B95. The base of the detonatorshall be placed directly against the center of the witness plate and electrical contact made through a
47、 clip which will provide a minimum confinement of the detonator. One lead shall be affixed to each electrode. The measurement of the depression in the witness plate shall be accomplished with a dial indicator equipped with a probe having a .O03 - t .OQ1 spherical radius. lot shall be subjected to th
48、is test. The detonators shall be assembled into a test fixture and fired by applying the energy from a 4.7 maxfmum microfarad capacitor charged to 20 volts maximurn. The depression in the witness block shall be neasured 4.5.8.1. Output. -Two hundred ( 200) detonators from each 20 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-to deterini2e compliance with the requirements. time shall be recorded.
