1、MIL-D-63197 13 06 03q5302 3 . - 3- 37-19 1. MIL-D-63197 (AR) 7 October 1977 MILITARY SPECTFICATION DETONATOR, DEWY, ELECTRIC: PA506; AND PACKTNG PARTS FOR, AND LOADING, ASSEMBLING This specification is approved for use by the U.S. Army Armament Research and Development Conunand, and is avail- able f
2、or use by all Departments and Agencies of the Depart- ment of Defense. 1, SCOPE 1.1 This specification covers the parts for, and the loading, assembling and packing for one type of electric delay detonator designated Detonator, Delay, Electric: PA506. 2. APPLICABLE DOCUMENTS 2.1 The following docume
3、nts of the issue in effect on date of invitation for bids or request for proposal, form a part of this specification to the extent specified herein. SPECTFICATIONS MILITARY MIL-P-116 - Preservation-Packaging, Methods of MIL-B-117 MIL-G-45204 - Gold Plating, Electrodeposited MIL-A-48078 - AmInunition
4、, Standard Quality Assurahce - Bag, Sleeve and Tubing - Interior Packing Provisions, General Specification for FEDERAL TT-1-1795 - Ink, Marking, Stencil, Opaque Porous and Non-Porous Surfaces) ! I 4 t i / s _- -i i ( =) FSC: 1375 Beneficial comments (recommendations, additions, deletions) and any pe
5、rtinent data which may be of use in im-proving this document should be addressed to: Commander, Picatinny Arsenal, Dover, New Jersey 07801 by using the self-addressed Standard- ization Document Improvement Proposal (DD Form 1426) appearing at the end of this document or by letter. t K THIS DOCUMENT
6、CONTAINS - 2 PAGES. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-. MIL-D-63197 CAR) STANDARDS MLITmY MIL-S TD-10 5 MIL-STD-202 MIL-STD-331 MLwSTD-650 Sampling Procedures and Tables for Inspection by Attributes Test Methods for Electronic and Elect
7、rical Component Parts Fuze and Puze Components, Environ- mental and PerPomance Tests or Explosive: Sampling, Inspection and Testing DRAWINGS 8796522 - Marking Diagram and Sealing for Wood packing Boxes 9311158 ,- Detonator, Delay Electric, PA506 c 2.2 Other publications. - The following documents fo
8、rm a part of this specification to the extent specified herein. date of invitation gor bids or request for proposal shall Unless otherwise indicated, the issue in effect on apply CODE OF FEDEW REGULATIONS Title 49 - Transportation, Parts 0-190 (The Code of Federal Regulations is available from the S
9、uperin- tendent of Documents, U.S. Government Printing Office, Washing- ton, D.C. 20402. revision) “1 . Orders should specify, “49 CFR 0-190 (latest - 3. . REQUIREMENTS 3.1 Materials. - Materials shall be in accordance with applicable drawings and specifications. 3.2 Components and assemblies - The
10、components and assemblies shall comply with all requirements specified on drawing (dwg.). C9311158,-all associated drawings, and with all requirements specified in applicable specifications and standards. 3,3 Moisture ,content of barium - L I In Y-? mmm ? m L al n O L U .r s al E E - * W EI al S O P
11、 .r r v) S w 9 :r- - Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-63297 13 m 999790b 034531L 4 m I al rn Cu al I d! n - c o 0 c L al U 5 y? 2 Y- s“. * I c la M ln O MMMtRM 00000 00000 9 b.d.b.b.t TI al E Y- W -0 a E O 4 .F p. L I L O O Y- O
12、W V E W U u n Y 10 i Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-63397 13 79779Ob 0345332 b W . h oi 4 h Q, o U F o 4 C 1 _ i i i I /- I -, Y E, F ti m c, al l- 8 In MM M O0 m O O0 9 b.? Q .C o al S + aJ TI aJ E O .I- L O O Q Y- O al O E al
13、 W .I- w 11 2- Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1 i i - 4 - C h lY 4 h Q) m m I c1 1 A H I: v v v1 VI c r f- v 8 v ! a MM rnrn wMM- I c! I 2 W 5. O Y .n c) L c, u W w - c .) 3 - W n .) c rn S O c, W 3 n MIL-D-63197 13 m 9999906 0345315
14、 1 M Lo O c9 n J u c, o W L F E W c c, Q J o rn CI .C F n V) L O Q I o Q r VI E a E- Y L O 3 L O O + O W u S W U w n .r i b 0 n I o) 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-L MIL-D-63177 13 9777706 03Li53Lb 3 II _ ,: I . MIL-D-63197 AR,) 4.
15、4.3 Testin . - Testing is described in the First 4.4.4 nspection equipment, - The inspection equip- ment requirecd to perform the examinations and tests pre- scribed in this specification is identified, either directly or by reference, in the “Paragraph Reference/Inspection Method column of the Firs
16、t Article or Quality Conformance Inspection Tables herein. The contractor shall submit inspection equip- ment designs to the Government for approval in accordance with the terms of the contract. See Section 6 of MIL-24-48078 and 6.2 herein. ( Article and. -+ Qua ity Conformance Inspection tables. 4.
17、5 Test methods and procedures. 4.5.1 Materials, components and processes - Compliance with all requirements of Section 3 of this specification shall be ascertained by current and continuing examination of inspection and test data to determine that all components (parts, subassemblies, and materials)
18、 have been inspected and tested and found to comply with their respective drawing and specification requirements, and that all specified rnanu- facturing processes have been followed. Moisture content. of barium chromate/boron. The moisture content of barium chriJmate/boron shall b e determined for
19、each lot at the time of loading. in sufficient quantity to perform the test shall be selected and tested as specified herein. The moisture content of the barium chromate/boron shall be determined in accordance with MIL-STD-650, Method 101.5. 4.5-2 A sample 4.5.3 Moisture content of lead azide. - The
20、 moisture content of lead azide shall be detemined as specified in 4.5.2 except, .a two gram sample shall be selected and the dish covered with a sheet of polytetrafluoroethylene. 4.5.4 Moist-ure content of HMX. - The moisture content o# HMX shall be determined as specified in 4.5.3. 4,5.5 GoZd plat
21、ing electrodes, - The gold plating shall be verigied ab specizled inMIL-G-45204. test samples shall not be returned to the loti.- ?. d. i f 15 i Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-D-63197 AR) 4.5.6 Pull test of electrode of plug asse
22、mbly. - The plug assembly shall be assembled to the equipment and tested in accordance with Method 211 of MIL-STD-202. and header shall be observed for compliance with the drawing requirement (test samples shall not be returned to the lot) . The electrode 4.5.7 Insulation resistance between electrod
23、e and header of .plug assembly. - The required D.C. voltage shall be applied to the plug assembly between the electrode and the header for not less than one or more than two seconds. If the resistance measures less than the specified resistance, the plug assembly shall be classed defective and remov
24、ed from the lot. 4.5 . 8 Resistance between electrode and cup of detonator,. The resistance between the electrode and the cup of the de- _ tonator after assembly shall be measured with an ohmmeter which limits the current to one Ci) milliampere. Tf any detonator fails to comply with the requirements
25、 specified on the applicable drawing, it shall be removed from the lot. 4.5.9 Functioninq. = The detonator assemblies shall be temperature-conditioned at 70 plus or minus 5 degrees F for two (21 hours I minimum, prior to performing the functioning, tests. shall be 1/8 inch, minimum, and optionally r
26、ound, 1.22 - .O1 dia. No confining sleeve shall be used. Witness plate hardness shall be Rockwell B80 to B95. The base of the detonator shall be placed directly against the center of the witness plate without tape or grease and electrical contact made through a clip which will provide a minimum conf
27、inement of the detonator. One lead shall be affixed to each electrode. The measurement . of the depression in the witness plate shall be accomplished with a dial indicator equipped with a probe having a .O03 plus and minus .O01 spherical radius. The tests shall be performed as specified in MTL-STD.
28、331, Test 301.1, except that the thickness of the witness plate 1 4.5.9.1 Out. ut. - Two hundred (200) detonators from The detonators each lot shali * and the cup in accordance with 4.5.8. The detonators a. Measure the resistance between the electrode b, Condition for two C21 hours, minimum, at minu
29、s 65 plus ox minus 5 degrees F. C. to the hot chamber. d. Condition for two (21 hour$, minimum, at plus 160 plus or minus 5 degrees F. Remove from cold chamber and immediately transfer e. Renove from hot chamber and immediately transfer e to the vibrator. s. 17 i Provided by IHSNot for ResaleNo repr
30、oduction or networking permitted without license from IHS-,-,-I MIL-D-b3L97 L3 = 97999Ob 03453L9 9 a MIL-D-63197 CARI f. Vibrate the detonators for 15 minutes, minimum, in a plane which is parallel to the longitudinal axis of the detonator. Sweep the frequency range of 25-500-25 hertz with two plus
31、or minus 0.2g peak amplitude. Measure resistance as in a, The detonators shall be functioned as specified g. h. in 4.5.9.1 and meet the output requirements of 3.6.1. on the first attempt, it shall be classed defective. If one or more defectives occur, the lot shall be rejected. Tf any detonator Pail
32、s to meet the output requirement 4.5.10.2 Cold temperature. - Twenty-five (251 detonators. from each lot shall be subjected to this test; shall be conditioned at minus 65 plus or minus 5 degrees F for two (21 hours, minimum. The detonators, maintained at the conditioning temperature, shall be functi
33、oned as specified in 4.5.9.1. ment on the first attempt, it shall be classed defective. one or more defectives occur, the lot shall be rejected. The detonators If any detonator fails to meet the output require- If 4.5.10.3 Hot temperature, - Twenty-five C251 detonators from each lot shall be subject
34、ed to this test. The detonators shall be conditioned at plus 160 plus or minus 5 degrees F for two (2) hours, minhum. The detonators, maintained at the conditioning temperature, shall be functioned as specified in 4.5.9.1. if any detonator fails to meet the output re- quirement on the first attempt,
35、 it shall be classed defective. if one or more defectives occur, the lot shall be rejected. shall be verified as specified in MIL-P-116. 4.5.11 Heat sea.1. test of sealed bag. - The heat seal 5. PREPAFTION FOR DELIVERY 5.1 Preservation and packaginq . 5.1.1 Level .B.- - Electric detonators shall be
36、packaged in accordance with Code of Federal Regulations Title 49, Para 0-190. In addition, each detonator shall be electrically .shorted during shipment and storage by means of a metallic connection between the electrode and cup. When destined for shipment and uncovered storage in excess of 180 days
37、 from the loading date shown on the packing box to the date of the assembly into the end item, the following shall be included: ,I $. ! / i 18 i Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-, MXL-D-63197Wl (! Each intermediate cartan, Set-up box o
38、r comparable container, after blunting corners, shall fie placed in a water and vapor proof bag manufactured in accordance with Type I, Class E of MIL-B-117. The bag shall be closed. All excess air shall be exhausted from within the bag and the bag then sealed in accordance with the manufacturers in
39、- structions. The seal shall be located at the edge of the bag to provide for a minimum of two C21 subsequent seals, if required. The seal shall comply with the heat seal re- quirements of mIL-P-116. electric detonators shall be packaged in accordance with 5.1.1, except that the barrier bag is not r
40、equired. 5.1.2 Level C. - Unless otherwise specified, the 5.2 Packing 5.2.1 Level B. - A suitable number of detonators, packaged as -ed in 5.1.1, shall be packed in an outer box in accordance with Code of Federal Regulations Title 49: Transportation of Explosives and Other Dangerous Articles, Paragr
41、aph 173.66. 5.2.2 Level C. = Unless otherwise specified, electric detonators sm packed as specified in 5.2.1. 5.3 Markln , - Each inner container and intermediate carton set4 or comparable container shall be printed, stamped or labeled and each barrier bag printed or stamped in accordance with the f
42、ollowing information and instructions: a. (Number) Detonator, Delay, Electric: PA506 Lot NO. Date Packed (Mo/Yr) b. All letters shall be upper caser Size of letters and numerals shall be a minimum of 1/4 inch high applied with black waterproof ink.- Stencil ink shall conform to TT-1-1795. Labels sha
43、ll be on white gummed paper. with Dwg. 8796522. The DOT designation shall be: Electric Blasting Caps - Handle Carefully (see NOTE. C. d. Printing and labeling shall be commercial type. Exterior boxes shall be marked in accordance 19 Provided by IHSNot for ResaleNo reproduction or networking permitte
44、d without license from IHS-,-,-MIL-D-63197 CAR) e, NOTE: “The number of caps packed in one Cl) outer pack shall be shown in the marking. 6. NOTES 6,l Ordering .data - See MIL-A-48078. 6.2 Submissioh 05 .inspeatioh equipment. designs for appr?val- See MIL-A-48078. Submit equipment designs, as require
45、d, to Commander, USAARADCOM, ATTN: DRDAR-QAA-I, Dover, New Jersey 07801. following test is designed to.prevent th loading of detonators which have deteriorated, into a major anununition item. The test shall be performed on detonators from each lot which has been stored under normal conditions for mo
46、re than two years, or under adverse conditions for any period of time. If the specification for the ammunition item into which the detonators are loaded does not require that the check test be performed, the contracting officer should in- sert a provision for the performance of the check test in the
47、 contract. the contractor to be reimbursed for expenses incurred in the performance of the check test for possible deterioration, Two hundred (2001 detonators shall be selected from each lot for this test, 6.3 Check test for possible deterioration. - The The contracting officer will arrange for 6.3-
48、1 Funct,ioning - The detonators shall be selected The detonators shall be tested in at random from each lot. the following sequence: as specified in 4.5.8. to comply with the resistance requirement specified in Dwg 9311158, the lot shall be rejected. a. Measure the resistance between electrode and c
49、up If two C21 or more detonators fail b. The detonators that are not classed defective in step “a“ shall be functioned as specified in 4.5.9.1 and meet the output requirements of 3.6-1. If any detonator fails to meet the output requirements, it shall be classed defective. If three or more defectives occur, the lot
