1、 Comments, suggestions, or questions on this document should be addressed to U.S. Army RDECOM, Tank Automotive Research, Development and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000 or emailed to usarmy.detroit.rdecom.mbx.tardec-standardizationmai
2、l.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil. AMSC N/A FSC 2330 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. MIL-DTL-62180F(AT) 20 November 2
3、012 SUPERSEDING MIL-DTL-62180E(AT) 11 September 1998 DETAIL SPECIFICATION SEMITRAILER, FUEL TANKERS: 5000 GALLON, BULKHAUL, AUTOMOTIVE AND AIRCRAFT FUEL SERVICING This specification is approved for use by the U.S. Army Tank Automotive Research, Development and Engineering Center (TARDEC), Research,
4、Development and Engineering Command (RDECOM), Department of the Army, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the M900 series tankers, bulkhaul self-load/unload semitrailer; fuel dispensing automotive semitr
5、ailer; and fuel dispensing, underwing/overwing aircraft semitrailer. These semitrailers travel over primary and secondary roads and over limited cross-country terrain. 1.2 Classification. Trailers will be of the following models, as specified (see 6.2): Semitrailer, Tank - 5000 Gallon, Bulkhaul Self
6、load/Unload, M967A2 Semitrailer, Tank - 5000 Gallon, Fuel Dispensing, Automotive, M969A3 Semitrailer, Tank - 5000 Gallon, Fuel Dispensing, Under/overwing Aircraft, M970A2 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specificat
7、ion. This section does not include documents cited in other sections of this INCH-POUND Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 2 specification or recommended for additional information or as examples. While every effort ha
8、s been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks.
9、The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). FEDERAL STANDARDS FED-STD-595/34094 - Green 383 COMMERCIAL ITEM DES
10、CRIPTIONS A-A-50271 - Plate, Identification, Instruction and Marking Blank A-A-52522 - Lining, Brakes; and Lining Material, Brake: Automotive DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-DTL-53039 - Coating, Aliphatic Polyurethane, Single Component, Chemical Agent Resistant MIL-DTL-64159 - Coating, Wate
11、r Dispersible Aliphatic Polyurethane, Chemical Agent Resistant MIL-PRF-23827 - Grease, Aircraft and Instrument, Gear and Actuator Screw MIL-PRF-46167 - Lubricating Oil, Internal Combustion Engine, Arctic DEPARTMENT OF DEFENSE STANDARDS MIL-STD-209 - Slinging and Tie down Provision for Lifting and Ty
12、ing Down Military Equipment MIL-STD-810 - Environmental Test Methods and Engineering Guidelines (Copies of these documents are available from https:/assist.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) 2.2.2 Other
13、 Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 3 specified herein.
14、Unless otherwise specified, the issues of these documents are those cited in the solicitation or contract (see 6.2). CODE OF FEDERAL REGULATIONS (CFR) 10CFR30 - Rules of general applicability to domestic licensing of byproduct material 10CFR40 - Domestic licensing of source material 49CFR178.345 - G
15、eneral design and construction requirements applicable to Specification DOT 406 (178.346), DOT 407 (178.347), and DOT 412 (178.348) cargo tank motor vehicles 49CFR178.346 - Specification DOT 406; cargo tank motor vehicle 49CFR178.345-14 - Marking 49CFR393.26(a) - Requirements for Reflectors 49CFR393
16、.70(b) - Coupling devices and towing methods, except for driveaway-towaway operations 49CRF393.52 - Brake performance (Copies of these documents are available from www.gpoaccess.gov/cfr/index.html or U.S. Government Printing Office, P.O. Box 979050, St. Louis, MO 63197-9000.) U.S. ARMY TACOM DRAWING
17、S 7417585 - Ground Board Assembly (Interface) 12275441 - Nozzle Fuel Dispensing (Interface) 12355846 - Treatment and Paint Specification - Tactical Trailers (Interface) (Copies of these documents are available from DAMI_STANDARDIZATIONconus.army.mil or U.S. Army RDECOM, Tank Automotive Research, Dev
18、elopment and Engineering Center, ATTN: RDTA-EN/STND/TRANS MS #268, 6501 E. 11 Mile Road, Warren, MI 48397-5000.) 2.3 Non-Government publications. The following documents form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those c
19、ited in the solicitation or contract (see 6.2). AMERICAN NATIONAL STANDARD INSTITUTE (ANSI) ANSI/ASQC Z1.4 - Sampling Procedures and Tables For Inspection by Attributes (DoD Adopted) CISPR 12 - Vehicles boats and internal combustion engines - Radio disturbance characteristics - Limits and methods of
20、 measurement for the protection of off-board receivers Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 4 (Copies of these documents are available from www.ansi.org or ANSI Customer Service Department, 25 W. 43rd Street, 4th Floor,
21、New York, NY 10036.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) ASME B1.20.1 - Pipe Threads, General Purpose (Inch) Boiler and Pressure Vessel Code; Section VIII for Unfired Pressure Vessels (Copies of these documents are available online at http:/www.asme.org or from American Society of Mechan
22、ical Engineers, Orders/Inquiries, P.O. Box 2300, Fairfield, NJ 07007-2300.) ASTM INTERNATIONAL ASTM B26/B26M - Aluminum-Alloy Sand Castings ASTM D610 - Standard Test Method for Evaluating Degree of Rusting on Painted Steel Surfaces (SSPC-VIS-2) (DoD Adopted) ASTM D3359 - Standard Test Method for Mea
23、suring Adhesion by Tape Test (DoD Adopted) (Copies of these documents are available from www.astm.org or ASTM International, P.O. Box C700, West Conshohocken, PA 19428-2959.) AMERICAN WELDING SOCIETY (AWS) AWS B2.1 - Standard for Welding Process and Performance Qualifications (DoD Adopted) (Copies o
24、f these documents are available from www.aws.org or American Welding Society, 550 N.W. LeJeune Road, Miami, FL 33126.) ASSOCIATION OF AMERICAN RAILROADS (AAR) M-931 - Highway Trailers, All Types for Trailer on Flat Car (TOFC) Service (Copies of this document are available from www.aar.org or The Ass
25、ociation of American Railroads, 425 Third Street, SW., Washington, D.C. 20024.) Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 5 GENERAL MOTORS CORPORATION (GM) GMW 14872 - Cyclic Corrosion Laboratory Test and Accelerated Corrosio
26、n Test (Copies of this document are available from General Motors North America, c/o Global Engineering Documents, 15 Inverness Way East, Englewood, CO 80112 or ) INTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO) ISO 2860 - Earth-Moving Machinery-Minimum Access Dimensions ISO 3411 - Earth-Moving
27、Machinery - Physical Dimensions of Operators and Minimum Operator Space Envelope (Copies of these documents are available from www.iso.org or www.ansi.org or ANSI Customer Service Department, 25 W. 43rd Street, 4th Floor, New York, NY 10036.) NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA 407 - St
28、andard for Aircraft Fuel Servicing NFPA 385 - Tank Vehicles for Flammable and Combustible Liquids (Copies of this document are available from www.nfpa.org or National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269.) SAE INTERNATIONAL SAE J115 - (R) Safety Signs, Standard SAE J576
29、 - Plastic Materials For Use in Optical Parts Such As Lenses and Reflex Reflectors of Motor Vehicle Lighting Devices, Recommended Practice (DoD Adopted) SAE J592 - Clearance, Side Marker and Identification Lamps, Information Report (DoD Adopted) SAE J700 - Upper Coupler Kingpin, Commercial Trailers
30、and Semitrailers, Standard (DoD Adopted) SAE J702 - Brake and Electrical Connection Locations, Truck Tractor and Truck-Trailer, Recommended Practice (DoD Adopted) SAE J1292 - Automobile, Truck, Truck-Tractor, Trailer, and Motor Coach Wiring, Recommended Practice (DoD Adopted) SAE J1315 - Off-Road Ti
31、re and Rim Selection and Application, Standard SAE J2013 - Military Tire Glossary, Recommended Practice Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 6 SAE J2222 - Coiled Electrical Cable, Technical Report (Copies of these docume
32、nts are available from www.sae.org or SAE Customer Service, 400 Commonwealth Drive, Warrendale, PA 15096-0001.) UNDERWRITERS LABORATORIES, INC. (UL) UL 711 - Standard for Safety Fire Extinguishers, Rating and Fire Testing (DoD Adopted) (Copies of these documents are available from or Underwriters L
33、aboratories, 2600 N.W. Lake Rd., Camas, WA 98607-8542.) 2.4 Order of precedence. Unless otherwise noted herein or in the contract, in the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing in this document, howev
34、er, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article (initial production) semitrailer. When specified (see 6.2), a sample shall be subjected to first article inspection in accordance with 4.4 (see 4.3.1). 3.1.1 Durability. Th
35、e semitrailer shall possess not less than 0.60 probability of completing a minimum of 6000 miles of operation, without replacement or overhaul of major components and/or subassemblies; i.e. suspension at full semitrailer load weight, axles and wheels (less tires and tubes), brake system components (
36、less brake shoes), landing gear, kingpin, and tank shell or frame (based on binomial distribution assumptions). The criteria for replacement or overhaul shall be as prescribed by the appropriate maintenance manual (see 4.4.1). 3.1.1.1 Operational profile. The 6000 miles of operation, speed, and slop
37、e limitations shall meet the requirements of 3.4.2 and 3 4.3. 3.1.1.2 Assembly(ies) Mean-Time-Between-Failure (MTBF). The assembly(ies) (see 3.3.4) on the 5000-gallon tankers shall have a minimum MTBF of 100 hours when subjected to requirements specified in 3.4 (see 4.4.2). 3.1.2 Maintainability. (S
38、ee 4.4.3). 3.1.2.1 Maintainability requirements of basic semitrailer. a. The total active combined scheduled and unscheduled maintenance of the 5000-gallon tankers (excluding driver/crew checks and services in accordance with Provided by IHSNot for ResaleNo reproduction or networking permitted witho
39、ut license from IHS-,-,-MIL-DTL-62180F(AT) 7 Failure Definition and Scoring Criteria (FD/SC) shall not exceed twelve man-hours during the first 6000 miles of Product Qualification Test (PQT). This equates to a Maintenance Ratio (MR) of no greater than 0.04 Maintenance Man Hours (MMH)/Operating hour
40、at 20 mph (NOTE: 20 miles of operation at 20 mph is equivalent to one operational hour.) b. The scheduled maintenance as recommended by the appropriate maintenance manual shall be conducted throughout the test. 3.1.2.2 Maintainability requirements for assembly(ies) on each vehicle model. a. The tota
41、l active scheduled maintenance for the assembly(ies) on the semitrailers (excluding crew checks and services in accordance with FD/SC) shall not exceed 3 man-hours, and the total active unscheduled maintenance shall not exceed 3 man-hours during 100 hours of operation in accordance with the requirem
42、ents specified herein. This equates to each vehicle assembly(ies) MR of no greater than 0.06. b. The scheduled maintenance intervals shall be as recommended by the appropriate maintenance manual throughout the test. 3.1.3 Reliability. (See 4.4.4.) 3.1.3.1 Reliability semitrailer. The reliability of
43、the semitrailer shall achieve not less than 6000 Mean Miles Between Hardware Mission Failures (MMBHMF) when subjected to the speed and slope limitations in table I. TABLE I. Speed and slope limitations. Course Mileage Percentage 1/ Speed (mph) Longitudinal slope, max. Hard surface roads 45 0-50 10%
44、Gravel and dirt roads (Unimproved roads) 25 0-35 10% Level cross country 20 0-20 10% Hilly cross country 8 0-15 10% Belgian block course 2 0-10 10% 1/ 90 percent of mileage in each course shall be accomplished with full payload. The remaining ten percent of mileage shall be performed without payload
45、. 3.1.3.2 Assembly(ies) Mean-Time-Between Failure (MTBF). The engine pump, fuel dispensing and filter separator assemblies shall have a minimum MTBF of 100 hours when subjected to requirements specified in 3.3.4. 3.1.3.3 Cyclic testing of assemblies. The fuel loading/unloading system shall be demons
46、trated every 500 miles during the 6000 miles of operation. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-DTL-62180F(AT) 8 3.2 Materials. Materials shall be as specified herein and in referenced specifications, standards, and drawings. Material
47、shall be free of defects which adversely affect performance or appearance of the finished product (see 4.1). Asbestos, cadmium, and radioactive material shall not be used in this item. Radioactive material is defined by 10CFR30, 10CFR40, and other radioactive material in which the specific activity
48、is greater than 0.002 microcuries per gram or the activity per item equals or exceeds 0.01 microcuries. 3.2.1 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or environmentally preferable materials should be used to the maximum extent possible, provided that the ma
49、terial meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs (see 6.8). 3.3 Construction/configuration. (See 4.1.) 3.3.1 Basic construction. The basic construction is essentially a low profile bulkhaul semitrailer with a stainless steel, single compartment tank, of 5000-gallon capacity, plus 3 percen
