1、 INCH-POUND MIL-HDBK-633A 26 January 2010 SUPERSEDING MIL-HDBK-633 20 February 1998 DEPARTMENT OF DEFENSE HANDBOOK STANDARD FAMILY OF MOBILE ELECTRIC POWER GENERATING SOURCES GENERAL DESCRIPTION INFORMATION AND CHARACTERISTICS DATA SHEETS This handbook is for guidance only. Do not cite this document
2、 as a requirement. AMSC N/A FSC 6115 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A ii FOREWORD 1. This handbook is approved for use by the Department and Agencies of the Department of Defense. 2. This Military Handbook provides inf
3、ormation on standard mobile electric power sources for use by all Departments and Agencies of the Department of Defense (DoD). 3. Preparation of this document has been authorized by the Department of Defense Directive 4120.11, Standardization of Mobile Electric Power (MEP) Generating Sources, April
4、13, 2004, which assigns to the Project Manager, Mobile Electric Power the responsibility for establishing the Department of Defense (DoD) Standard Family of Mobile Electric Power Generating Sources (MEPGS). This MEP handbook revises the Standard Family by the deletion of Military Standard gasoline e
5、ngine-driven generator sets, the addition of the 2 kW Military Tactical Generator (MTG), the MEP-501A (DC) and the MEP-531A (AC), and the replacement of the 3 kW - 60 kW Standard Family of Diesel Engine Driven (DED) models by Tactical Quiet Generators (TQG). These present and proposed MEPGS and thei
6、r associated trailer mounted configurations are included in APPENDIX A The Auxiliary Power Units (APU) MEP-952A and MEP-903A, which have been added to the Standard Family in accordance with guidance provided in SARD-ZCS Memorandum, are in APPENDIX B. The power distribution systems are in APPENDIX C.
7、 The following are extracts from DoD Directive 4120.11: (Additional information on this policy can be found at: http:/www.dtic.mil/whs/directives/corres/pdf/412011p.pdf). “4. POLICY 4.1. It is DoD policy to: 4.1.1. Establish, maintain, and provide a DoD standard family of MEP generating Sources for
8、maximum DoD Component use. 4.1.2. Implement the standardization policies of DoD Instruction 5000.2 (reference (b) on MEP generating sources through the establishment of common military operational requirements, design and development, procurement, logistic support, and operational use by: 4.1.2.1. P
9、lanning and coordinating the DoD development, engineering, and product improvement efforts. The requirements will be satisfied to the maximum practicable extent through the use of nondevelopmental items, in accordance with Part 6, Section L of reference (b). 4.1.2.2. Ensuring the availability of sta
10、ndard MEP generating sources that will meet DoD- wide needs with the required electrical performance, reliability, maintainability, durability, and versatility by the most cost-effective means. 4.1.2.3. Reducing diversification of MEP generating sources entering the DoD supply system, thus minimizin
11、g logistic support without compromising mission accomplishment of the DoD Components. 4.1.2.4. Standardizing, to the maximum extent practicable, the electrical output characteristics of the MEP generating sources, consistent with military systems and equipment needs under MIL-HDBK-633 (reference (c)
12、.” 4. Fuel Standardization Policy DoD Directive 4140.25, Subject: DoD Management Policy for Energy Commodities and Related Services establishes DoD bulk Petroleum Management Policy. The fuel standardization policy, paragraph 4.2 of the DOD Directive 4140.25, follows: “4.2. Fuel Standardization. The
13、Combatant Commanders shall develop plans to minimize the types of fuels required in joint operations. The Military Services shall design and Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A iii procure weapon systems, support equipmen
14、t, and vehicles. The Military Services will also qualify new systems to use readily available commercial-type fuels. Standard fuels approved by the Defense Standardization Program are listed in the Department of Defense Specifications and Standards under Federal Supply Group 91 listed in the ASSIST
15、database. Primary fuel support for land-based air and ground forces in all theaters (overseas and in the Continental United States) shall be accomplished using a single kerosene-based fuel, in order of precedence: JP-8, commercial jet fuel (with additive package), or commercial jet fuel (without add
16、itives), as approved by the Combatant Commander. Fuel support for ground forces may also be accomplished using commercially available diesel fuel when supplying jet fuel is not practicable or cost effective. Primary fuel support for sea-based aircraft shall be a high-flash kerosene-based fuel, desig
17、nated JP-5. In overseas theaters where the predominant fuel requirement is in support of the Navy, JP-5 may be substituted for JP-8, as approved by the Combatant Commander. Conventionally powered ships shall use a distillate-type fuel, designated F- 76 for propulsion. Military Sealift ships may use
18、commercial marine fuels for propulsion. The type of fuel designated for the battlefield shall be specified by the Combatant Commander depending on fuel availability and equipment to be used within the theater. To the maximum extent practical, no new combat support or combat service support equipment
19、 or vehicles requiring gasoline-type fuels shall be acquired or developed unless the support concept is to supply fuel as a packaged product.” 5. Beneficial comments (recommendations, additions, deletions) and any pertinent data, which may be of use in improving this document, should be addressed to
20、 DEPARTMENT OF THE ARMY, DOD PROJECT MANAGER - MOBILE ELECTRIC POWER, 5809 DELAFIELD ROAD BLDG 324, FORT BELVOIR, VA 22060-5809. Since contact information can change you may want to verify the currency of this address information using the ASSIST Online database at : http:/assist.daps.dla.mil. Provi
21、ded by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A iv TABLE OF CONTENT Paragraph FOREWORD ii 1. SCOPE 1 1.1 General. 1 1.2 Application. . 1 2. APPLICABLE DOCUMENTS 1 2.1 General. 1 2.2 Government documents. 1 3. DEFINITIONS 2 3.1 General. 2
22、3.2 Acronyms used in this handbook . 2 3.3 Accessory box. 2 3.4 Bandwidth . 2 3.5 Camouflage pattern. . 2 3.6 Classification . 2 3.7 Deviation Factor. . 3 3.8 Dip . 3 3.9 Failure . 3 3.10 Harmonic. 3 3.11 Hertz . 3 3.12 Mean Time Between Failure (MTBF) 3 3.13 Mobile Electric Power Generating Sources
23、 (MEPGS) 3 3.14 Observed Steady-State Band . 4 3.15 Overshoot . 4 3.16 Paralleling . 4 3.17 Phase Balance. . 4 3.18 Power Factor . 4 3.19 Power Plant (PP) 4 3.20 Power Unit (PU) 4 3.21 Primary Inventory Control Activity (PICA) . 4 3.22 Rated load . 4 3.23 Reconnectable 4 3.24 Recovery Time 4 3.25 Re
24、gulation . 4 3.26 Ripple Voltage . 4 3.27 Rise . 4 3.28 Stability . 4 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A v 3.29 Steady-State . 5 3.30 Type Classified for Army Use. 5 3.31 Undershoot. 5 3.32 Voltage Modulation . 5 4. GENE
25、RAL REQUIREMENTS 5 4.1 Safety. . 5 4.2 Delivered condition . 5 5. DETAILED REQUIREMENTS. 6 5.1 Data Sheets 6 6. ITEMS OF NOTE 7 6.1 Purpose. 7 6.2 Supersession Data 7 6.3 National Stock Numbers (NSN) 7 6.4 MEPGS Program Status . 7 6.5 Mobile Electric Power Generating Source Development Program. 7 6.
26、6 Items not Army Type-Classified 7 6.7 Cross reference. . 7 6.8 Subject term (key word) listing. . 7 APPENDIX A 11 A.1 SCOPE . 11 A.2 APPLICABLE DOCUMENTS 12 A.3 DEFINITIONS . 12 A.4 GENERAL DESCRIPTIONS . 12 A.5 DETAILED DESCRIPTIONS 14 APPENDIX B 67 B.1 SCOPE . 67 B.2 APPLICABLE DOCUMENTS 67 B.3 D
27、EFINITIONS . 67 B.4 GENERAL DESCRIPTIONS . 67 B.5 DETAILED DESCRIPTIONS 67 APPENDIX C 73 C.1 SCOPE . 73 C.2 APPLICABLE DOCUMENTS 73 C.3 DEFINITIONS . 73 C.4 GENERAL DESCRIPTIONS . 73 C.5 DETAILED DESCRIPTIONS 73 Provided by IHS Not for Resale No reproduction or networking permitted without license f
28、rom IHS -,-,-MIL-HDBK-633A vi APPENDIX D 81 D.1. SCOPE . 81 D.2. APPLICABLE DOCUMENTS 81 D.3. DEFINITIONS Acronyms used in this Appendix: 81 D.4. GENERAL DESCRIPTIONS . 81 D.5. DETAILED DESCRIPTIONS 83 APPENDIX E 95 E.1 SCOPE . 95 E.2 APPLICABLE DOCUMENTS 96 E.3 DEFINITIONS . 96 E.4 GENERAL DESCRIPT
29、ION . 96 E.5 DETAILED DESCRIPTIONS 97 Tables Table I Cross Reference by Generator Size 8 Table II Cross Reference ordered by model number . 9 Table A- I Guide to CHARACTERISTICS DATA SHEETS of APPENDIX A 11 Table A- II Batteries and Auxiliary Equipment 13 Table B- I Guide to CHARACTERISTICS DATA SHE
30、ETS of APPENDIX B 67 Table C- I Guide to CHARACTERISTICS DATA SHEETS of APPENDIX C 73 Table D- I. Guide to CHARACTERISTICS DATA SHEETS of APPENDIX D 81 Table D- II Some PDISE - generator applications . 91 Table D- III Approximate voltage losses at rated amperage* 91 Table D- IV Auxiliary equipment 9
31、2 Table D- V Connector to phase links . 93 Table D- VI Common characteristics of PDISE/DISE 93 Table E- I Guide to CHARACTERISTICS DATA SHEETS of APPENDIX E 95 Figures Figures A to C For Characteristic Data sheets (figures) see TABLE I Figure 1 Auxiliary Fuel Line 6 Figure D- 1 Power Distribution an
32、d Illumination System, Electrical (PDISE) Family 81 Figure D- 2 200 Amp per Phase Feeder System - 3 Phase . 84 Figure D- 3 100 Amp per Phase Feeder System - 3 Phase . 85 Figure D- 4 40 Amp per Phase Distribution System - 3 Phase 86 Figure D- 5 60 Amp Distribution System - 1 Phase . 87 Figure D- 6 Ut
33、ility Receptacles and Lighting Set . 88 Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A vii Figure D- 7 Sample of a possible distribution arrangement 89 Figure D- 8 Universal Adapter . 90 Provided by IHS Not for Resale No reproductio
34、n or networking permitted without license from IHS -,-,-MIL-HDBK-633A viii This Page Intentionally Left Blank Provided by IHS Not for Resale No reproduction or networking permitted without license from IHS -,-,-MIL-HDBK-633A 1 1. SCOPE 1.1 General. This handbook provides detailed information on the
35、physical and electrical characteristics and logistical data on the DoD approved Standard Family of Mobile Electric Power Generating Sources. This handbook is a catalog of all PM-MEP mobile power source products for use by all Departments and Agencies of the DoD. This handbook is for guidance only an
36、d cannot be cited as a requirement. 1.2 Application. The handbook has been prepared for use by all Departments and Agencies of the DoD in selecting engine-driven generator sets and ancillary equipment for applications requiring mobile sources of electric power and to assist the Project Manager, Mobi
37、le Electric Power (PM-MEP) in effecting management and standardization of such sources of power within the DoD. The engine-driven generator sets listed herein are the only mobile sets authorized for procurement. DoD components with mobile electric power requirements within the range of 0.5 kW throug
38、h 1.1 megawatt, whose needs cannot be satisfied by one of the listed generator sets, must obtain deviation approval from the PM-MEP before taking any procurement action. Special instructions on the preparation and submittal of deviations are contained in the Logistics Joint Operating Procedures AR 7
39、00-101, AFI 63-110(I), NAVFACINST 4120.12, MCO 11310.8C, DLAR 4120.16 titled Management and Standardization of Mobile Electric Power Generating Sources. Online versions are available at: http:/www.apd.army.mil/pdffiles/r700_101.pdf. 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed below are
40、 not necessarily all of the documents referenced herein, but are the ones necessary to understand the information provided by this handbook. 2.2 Government documents. 2.2.1 Specifications and standards. The following specifications and standards form a part of this document to the extent referenced
41、herein. Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/ or from the Standardization Document Order Desk, 700 Robbins Avenue, building 4D Philadelphia, PA 19111-5094. DEPARTMENT OF DEFENSE STANDARDS MIL-STD-461 REQUIREMENTS FOR THE CONTROL OF ELECTROMAGNETIC I
42、NTERFERENCE CHARACTERISTICS OF SUBSYSTEMS AND EQUIPMENT MIL-STD-705 GENERATOR SETS, ENGINE-DRIVEN, METHODS OF TESTS AND INSTRUCTIONS MIL-STD-1332 DEFINITIONS OF TACTICAL, PRIME, PRECISE AND UTILITY TREMINOLIGIES FOR CLASSIFICATION OF THE DOD MOBILE ELECTRIC POWER ENGINE GENERATOR SET FAMILY SPECIFIC
43、ATIONS MIL-DTL-53072 CHEMICAL AGENT RESISTANT COATING (CARC) SYSTEM APPLICATION PROCEDURES AND QUALITY CONTROL INSPECTION MIL-DTL-22992 CONNECTORS, PLUGS AND RECEPTACLES, ELECTRICAL, WATERPROOF, QUICK DISCONNECT, HEAVY DUTY TYPE Provided by IHS Not for Resale No reproduction or networking permitted
44、without license from IHS -,-,-MIL-HDBK-633A 2 2.2.2 Other Government publications. The following other Government publication forms a part of this document to the extent specified herein. This document can be downloaded at the following link: http:/www.globalsecurity.org/military/library/policy/army
45、/fm/5-424/index.html. ARMY FIELD MANUALS FM 5-424 THEATER OF OPERATIONS ELECTRICAL MANUALS 3. DEFINITIONS 3.1 General. The following acronyms and definitions are used in this handbook . 3.2 Acronyms used in this handbook . Defined acronyms follow: a. ABCA - American, British, Canadian, Australian (Q
46、uadripartite subset of NATO). b. DED - Diesel Engine Driven. c. DoD - Department of Defense. d. DSN - Defense Switched Network (formerly AUTOVON). A military telephone system. e. MTBEFF Mean Time Between Essential Function Failure. f. GED - Gasoline Engine Driven. g. GS - General Support. h. GTED -
47、Gas Turbine Engine Driven. i. LIN - Line Item Number. A six character identifier of a generic nomenclature, where the generic nomenclature is the family name of an item or group of items whose physical traits and functional abilities are sufficiently alike to be issued to meet the same operational r
48、equirements. A LIN generally includes several National Stock Numbers. j. NATO - North Atlantic Treaty Organization. k. NSN - National Stock Number. A unique identifier for stocking an item. l. OEM - On Equipment Material. m. PICA - Primary Inventory Control Activity. See 3.21 n. PU/PP - Power Unit/P
49、ower Plant. See 3.19 and 3.20. o. RMS - Root Mean Square. An averaging method. For a sine wave RMS = .707 Peak. p. SSN - Standard Study Number. A federal budget identifier for procuring an item. q. STANAG - Standardization Agreement (of NATO). r. QSTAG - Quadripartite Standardization Agreement (of ABCA). 3.3 Accessory box. An ac
