1、MIL-P-53132 W 9997906 1953423 T5L W I INCH-POUND I MIL-P-53132 (ME) , 4 November 1993 SUPERSEDING (See 6.12) MILITARY SPECIFICATION POWER PLANT/POWER UNIT, TACTICAL QUIET GENERATOR SET, TRAILER-MOUNTED 3kW THROUGH 60kW GENERAL SPECIFICATION FOR This specification is approved for use within the USA B
2、elvoir Research, Development and Engineering Center, Department of the Army, and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the requirements for tactical, quiet, trailer-mounted power plants from 3 kilowatts (kW) t
3、hrough 60kW; 400 hertz (Hz), 50/60 Hz and 60 Hz alternating current (ac) and tactical, quiet, trailer-mounted power units from 5kW through 60kW; 400 Hz, 50/60 Hz and 60 Hz ac. The power plant shall consist of two Department of Defense (DoD) tactical, quiet, diesel-fueled, skid-mounted generator sets
4、, various equipment, brackets and hardware mounted on one or more modified Government-furnished trailer chassis. The power unit shall consist of one DoD tactical, quiet, diesel-fueled, skid-mounted generator set, various equipment, brackets and hardware mounted on one modified Government- furnished
5、trailer chassis. 1.2 Classification. The power plants/power units shall be of the following sizes and modes. Size Mode I 50/60 Hz Mode II 400 Hz Mode III 60 Hz 3 3kW, Mode III - Power plant only 5 5kW, Mode III 10 10kW, Mode II and III 15 15kW, Mode I and II 30 30kW, Mode I and II 60 60kW, Mode I an
6、d II 1 Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: USA BELVOIR RDE CTR, ATTN SATBE TSE, FT BELVOIR VA 22060- 5818 by using the Standardization Document Improvement Proposal (DD Form 1426) ap
7、pearing at the end of this document or by letter. AMSC N/A FS C 6115 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2. APPLICABLE DOCUMENTS 2.1 Government documents. 2
8、.1.1 Specifications and standards. The following specifications and standards form a part of this document to the extent specified herein. Unless otherwise specified, the issues of these documents are those listed in the issue of the Department of Defense Index of Specifications and Standards (DoDIS
9、S) and supplement thereto, cited in the solicitation (see 6.2). SPECIFICATIONS FEDERAL A-A- 5505 7 - Panels, Wood/Wood Based: Construction and Decorative. PPP-B- 6 O 1 - Boxes, Wood, Cleated Plywood. PPP-B- 6 3 6 - Box, Shipping, Fiberboard. PPP- P- 2 91 - Paperboard, Wrapping and Cushioning. PPP-T-
10、76 - Tape, Pressure Sensitive Adhesive, PackaginglPaper. MIL I TARY MIL- P- 116 - Preservation, Methods of. MIL-E-10062 - Engine, Preparation or Shipment and Storage of. MIL-B-22191 - Barrier Material, Transparent, Flexible, Heat Sealable MIL-G-28554 - Generator Sets, Mobile Electric Power and Suppl
11、emental MIL-A-46153 - Antifreeze, Ethylene Glycol, Inhibited, Heavy duty, Equipment; Packaging of. Single Package, Type I (Tactical), Class 2 (Utility). (See Supplement 1 for list of associated specification sheets). STANDARDS MILITARY MIL-STD-105 MIL-STD-129 MIL-STD-209 MIL-STD-454 MIL-STD-642 MIL-
12、STD-705 MIL-STD-810 MIL-STD-889 MIL-STD-1186 MIL - STD - 14 7 4 MIL-STD-1791 - Sampling Procedures and Tables for Inspection by - Marking for Shipment and Storage. - Slinging and Tiedown Provisions for Lifting andTying Down Military Equipment. - Standard General Requirements for Electronic Equipment
13、. - Identification Marking o Combat and Tactical Transport Vehicles. - Generator Sets, Engine one increment shall include data from the noisiest position. Additionally, the noise level at the typical operating position shall be provided as dB(A) level. Failure to comply with MIL-STD-1474 or nonconfo
14、rmance to 3.6 shall constitute failure of this test. 4.7 Transportability tests. 4.7.1 Tiedown provisions. The tiedown provisions shall be tested in accordance with MIL-STD-209 to prove conformance to 3.9.1. Inability to meet the requirements of 3.9.1 shall constitute failure of this demonstration.
15、4.7.2 Slinqinq provisions. The slinging provisions shall be tested in accordance with MIL-STD-209 to prove conformance to 3.9.2. Inability to meet the requirements of 3.9.2 shall constitute failure of this demonstration. 4.7.3 Rail impact test. The first article power plant/power unit shall be teste
16、d in accordance with MIL-STD-810 to prove conformance to 3.9.4. Inability to meet the requirements of 3.9.4 shall constitute failure of this test. 4.7.4 Air transport test. The power plant/power unit shall be tested in accordance with MIL-STD-1791 to prove conformance to 3.9.3. Inability to meet the
17、 requirements of 3.9.3 shall constitute failure of this test. 4.7.5 Hiqhway transport test. The power plant/power unit shall be tested to conform to 3.9.5. Inability to meet the requirements of 3.9.5 shall constitute failure of this test. 4.7.5.1 Road test. The first article power plant/power unit s
18、hall undergo 10 road cycles as defined in 6.14. The set shall be in operating condition and all fluids shall be at normal level, except the fuel tank shall be one-half fuel. Each set shall be towed by an appropriate vehicle. TM 608.1 of MIL-STD-705, shall be conducted at the beginning of the test at
19、 the end of every two road cycles. These tests shall be conducted at rated load only. Prior to assembly and at the conclusion of the road test, the generator sets shall be subjected to an audio noise tests (see 4.6.2). Any rough handling damage (see 6.4.11, and nonconformance to 3.9.5 shall constitu
20、te a failure. 4.8 Inspection of packaqinq. 4.8.1 First article pack inspection. The first article pack (see 6.7) shall be examined for the applicable defects listed in the quality assurance provisions of MIL-G-28554 and for the additional defects listed in 4.8.2.3 of this specification. The presence
21、 of one or more defects shall be cause for rejecting the first article pack. Any defect(s) shall be corrected and the first article pack re-examined. 4.8.2 Quality conformance inspection of packaqinq. 12 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-
22、,-MIL-P-53L32 9999906 1953435 773 MIL-P-53132 (ME) 4.8.2.1 Unit of product. For the purpose of inspection, a completed pack prepared for shipment shall be considered a unit of product. 4.8.2.2 Samplinq. Sampling for examination shall be.in accordance with O MIL-STD-105. 4.8.2.3 Examination. Sample p
23、ower plants/power units, selected in accordance with 4.8.2.2, shall be examined for the applicable defects listed in the quality assurance provisions of MIL-G-28554 and the following defects. Presence of one or more defects shall be cause for rejection. 112. 113. 114. 115. 116. 117. 118. 119. 120, 1
24、21. 122. - 123, A Preservation not as specified. 5.2.1 Bottom of the generator set not protected with plywood shields as specified. 5.2.1 Cooling system not preserved as specified. 5.2.1 Box type housing not as specified. 5.3.1 Box type housing not secured to generator set or trailer bed. 5.3.1 Meta
25、l strapping not as specified. 5.3.1 Ancillary equipment not packed as specified. 5.3.1 Ancillary equipment not cushioned, blocked and braced as specified. 5.3.1 Landing gear not in raised position as specified for all levels. 5.3.1 Depreservation guide not as Depreservation guide not preserved Marki
26、ng not as specified. 5.4 specified. 5.5 as specified. 5.5 LEVEL B C 5.2.2 5.2.2 5.3.2 5.3.2 5.3.2 5.3.2 5.3.2 5.3.2 - 5.4 5.5 5.5 5.2.3 5.2.3 5.3.3 5.3.3 5.4 5.5 5.5 5. PACKAGING 5.1 First article pack. The contractor shall furnish a first article pack for examination within the time frame specified
27、 (see 6.2) to prove prior to starting production packaging that the applied preservation, packing and marking comply with the packaging requirements of this specification. Examination shall be as specified in section 4 and shall be subject to surveillance and approval by the Government (see 6.7). Th
28、e first article pack may be prepared utilizing either the first article model or a production model. When the first article model is utilized, any preservation and packing shall be removed by the contractor at no expense to the Government, when requested by the Government, to facilitate comparison b
29、etween the first article model and production model. 5.2 Preservation. Preservation shall be level A, 3 or level C (see 6.2). 5.2.1 Level A. The power plant/power unit, the generator set and ancillary equipment, shall be preserved in accordance with level A preservation requirements of MIL-G-28554.
30、Each generator set shall be further preserved in accordance with the requirements for method IIa of MIL-P-116 as specified in MIL-G-28554 for sheathed crated sets. The generator set shall be secured directly through the barrier material to the chassis using the required mounting bolts. Any openings
31、in the trailer bed, through which an object may enter from below and cause damage to the method IIa barrier material, shall be completely closed off by the application of a plywood shieldis). Such shield(s) shall be constructed of 0.50- inch (1.27 cm) thick plywood meeting the requirements of A-A-55
32、057 type A, C-D interior with exterior glue, and shall be securely attached to the bottom of the trailer bed. Internal type humidity indicators are required with inspection windows located in the barrier material for ease of access to the indicator. Cooling systems for engines with liquid coolant sy
33、stems shall be preserved in O 13 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-53L32 = 9999906 1953436 bOT MIL-P-53132 (ME) O accordance with the preservative and drain procedure of MIL-E-10062 and tagged accordingly. Before sealing the barri
34、er material, the sides, ends and top of each generator set shall be wrapped with a double thick wrap of cushioning material conforming to PPP-P-291, type I, style 2, to protect the barrier material from any sharp edges or protrusions. 5.2.1.2 Fire extinsuisher. The fire extinguisher shall be removed
35、 from the bracket and packaged in a box conforming to PPP-B-636, type CF, variety SW, grade 125, style optional and shall be secured within the confines of the generator set. 5.2.1.3 Ancillarv equipment. The ancillary equipment (ground rods, ground rod . driver/puller, sledge hammer, fuel drum adapt
36、er) shall be placed in the accessory box. 5.2.1.4 Technical publications. Technical publications shall be preserved in .accordance with MIL-P-116, method IC-1 and shall be secured to the generator set outside the method II barrier. 5.2.1.5 Trailer chassis. The trailer chassis components shall be pre
37、served in accordance with MIL-G-28554, level A. 5.2.2 Level B. The power plant/power unit and ancillary equipment shall be preserved in accordance with level B requirements of MIL-G-28554. for engines with liquid coolant systems shall be filled with equal portions of antifreeze conforming to MIL-A-4
38、6153 and clean water. Cooling systems 5.2.3 Level C. The power plant/power unit and ancillary equipment shall be preserved in accordance with level C requirements of MIL-G-28554. for engines with liquid coolant systems shall be filled with equal portions of clean water and antifreeze conforming to M
39、IL-A-46153. Cooling systems 5.3 Packinq. Packing shall be level A, B or C (see 6.2). 5.3.1 Level A. Each power plant/power unit and ancillary equipment, preserved as specified in 5.2, shall be packed in a box type housing consisting of ends, sides and top, Constructed in accordance with PPP-B-601, o
40、verseas type, style I. For each power plant and ancillary equipment the sides and ends shall be constructed of 0.25-inch (0.636 cm) thick plywood and the top shall be 0.50-inch (1.27 cm) thick plywood. For each power unit and ancillary equipment sides and ends shall be 0.50 inches (1.27 cm) thick pl
41、ywood. The housing shall be secured to the trailer bed, or generator set as applicable, with mechanical fasteners, wood wedges and metal strapping. Such means of fastening shall not damage the method IIa barrier material. Metal strapping shall conform to ASTM D 3953, type I, finish B. The PPP-B-601
42、housing may be of the size necessary to encompass both generator sets (if applicable) as a single housing or it may consist of two separate housing each of the size necessary to encompass an individual generator set. The preserved ancillary equipment shall be cushioned, blocked and braced in accorda
43、nce with MIL-STD-1186. The accessory boxs lid shall be closed and secured. CAUTION: Landing gear(s1 on the trailer(s1 are subjected to damage during 5.3.2 Level B. The power plant/power unit and ancillary equipment, preserved as specified in 5.2, shall be packed for level B in the same manner as spe
44、cified for level A in 5.3.1 except or the following: shipment. Do not ship trailer(s) with landing gear(s) down. a. The PPP-B-601 housing shall be domestic type. b. The ASTM D 3953 metal strapping may be finish A. shipment. Do not ship trailer(s1 with landing gear($) down. CAUTION: Landing gear(s) o
45、n the trailer(s1 are subjected to damage during 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-53132 m 9999906 3953437 546 W MIL-E-53132 (ME) 5.3.3 Level C. The power plant/power unit, preserved as specified in 5.2, shall be packed in accor
46、dance with MIL-G-28554, level C. The ancillary equipment shall be placed in the accessory box. The boxs lid shall be closed and secured. CAUTION: Landing gear(s) on the trailer(s1 are subjected to damage during 5.4 Markinq. shipment. Do not ship trailer(s) with landing gear(s) down. In addition to a
47、ny special or identification marking required by the contract or purchase order (see 6.2), each power plant/power unit shall be marked in accordance with MIL-STD-129. 5.5 DepreSerVatiOn quide. When a depreservation guide is required (see 6.2 and 6.8), it shall be preserved in accordance with MIL-P-1
48、16, method IC-1. However, barrier material shall be in accordance with MIL-B-22191, type I, and heat sealed. It shall be secured on the generator set with tape in accordance with PPP-T-76. 6. NOTES (This section contains information of a general or explanatory nature that may be helpful, but is not
49、mandatory.) 6.1 Intended use. The power plant/power unit is intended for use by the Armed Services to supply electrical power for military use. 6.2 Acquisition requirements. Acquisition documents should specify the following: a. b. C. d. e. f. g. h. i. 1- Title, number, and date of this specification. Issue of DoDISS to be cited in the solicitation, and if required, the specific issue of individual documents referenced (see 2.1.1 and 2.2). Appropriate specification sheets (see 3.1.1). When a first artic
