1、Comments, suggestions, or questions on this document should be addressed to: U.S. Army Tank-automotive and Armaments Command, ATTN: AMSRD-TAR-E/268, MS-268, Warren, MI 48397-5000 or emailed to dami_standardizationconus.army.mil. Since contact information can change, you may want to verify the curren
2、cy of this address information using the ASSIST Online database at http:/assist.daps.dla.mil AMSC N/A FSC 6220 INCH-POUND MIL-PRF-32213 12 March 2009 PERFORMANCE SPECIFICATION LIGHT EMITTING DIODE (LED) CLEARANCE/ SIDEMARKER AND IDENTIFICATION LAMPS This specification is approved for use by all Depa
3、rtments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This standard establishes, unless otherwise specified, the minimum requirements for engineering acceptance for the operation, performance, and reliability of Exterior Lighting Devices, for military vehicles, with Light Emitting D
4、iodes as the base of their technology for illumination and compliance with applicable SAE, United States FMVSS, Canadian CMVSS, STANAG, MIL Standards and Military Performance Specifications. The lamps will be designed to conform to the photometric requirements of this standard and the associated sta
5、ndards referenced within this document where applicable. Representative production level samples will be used for verification of compliance as specified below in this document. 1.2 Classification. The LED Composite Clearance/Sidemarker and Identification Lamps will be the following types and styles
6、. Type I LED MARKER LIGHT ASSEMBLY Style 1 Red Lamp, Green Bracket Style 2 Yellow Lamp, Green Bracket Style 3 Red Lamp, Tan Bracket Style 4 Yellow Lamp, Tan Bracket Style 5 Red Lamp, Black Bracket Style 6 Yellow Lamp, Black Bracket Style 7 Red Lamp Style 8 Yellow Lamp Type 2 LIGHT, MARKER, CLEARANCE
7、, ISOLATED GROUND LAMP ASSEMBLY Style 1 Red Lamp, Green Bracket Style 2 Yellow Lamp, Green Bracket Style 3 Red Lamp, Tan Bracket Style 4 Yellow Lamp, Tan Bracket Style 5 Red Lamp, Black Bracket Style 6 Yellow Lamp, Black Bracket Style 7 Red Lamp Style 8 Yellow Lamp Provided by IHSNot for ResaleNo re
8、production or networking permitted without license from IHS-,-,-MIL-PRF-32213 2 Type 3 LED LIGHT, MARKER, CLEARANCE-SERVICE LAMP ASSEMBLY Style 1 Red Lamp, Green Bracket Style 2 Yellow Lamp, Green Bracket Style 3 Red Lamp, Tan Bracket Style 4 Yellow Lamp, Tan Bracket Style 5 Red Lamp, Black Bracket
9、Style 6 Yellow Lamp, Black Bracket Style 7 Red Lamp Style 8 Yellow Lamp Type 4 LED LIGHT, MARKER, CLEARANCE LAMP Style 1 Red Lamp Assembly Style 2 Yellow Lamp Assembly Style 3 Red Lamp Style 4 Yellow Lamp Style 5 Bracket 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are s
10、pecified in sections 3 and 4 of this specification. This section does not include documents in other sections of this specification, and is not recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautione
11、d that they must meet all specified requirements of documents cited in sections 3 and 4 of this specification, whether they are listed or not. 2.2 Government documents. 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this specific
12、ation to the extent specified herein. Unless otherwise specified, the issues of these documents are those, cited in the solicitation or contract. FEDERAL STANDARDS FED-STD-595/34083 Green, Flat or Lusterless FED-STD-595/33446 Yellow, Flat or Lusterless FED-STD-595/37030 Miscellaneous, Flat or Luster
13、less (Copies of these documents are available online at http:/assist.daps.dla.mil/quicksearch/, or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Philadelphia, PA 19111-5094.) FEDERAL MOTOR VEHICLE SAFETY STANDARDS FMVSS 571.108 - Code of Federal Regulations (CFR), Ti
14、tle 49, Chapter V - National Highway Traffic Safety Administration (NHTSA), Department of Transportation (DOT), Part 571 - Federal Motor Vehicle Safety Standards (FMVSS) Standard Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 3 No. 108
15、: Lamps, reflective devices, and associated equipment (Copies of the above document is available from the Code of Federal Regulations from their website: http:/www.access.gpo.gov/nara/cfr/waisidx_06/49cfr571_06.html) 2.3 Non-Government publications: The following document(s) form a part of this docu
16、ment to the extent specified herein. Unless otherwise specified are the issue of the documents cited in the solicitation or contract. SOCIETY OF AUTOMOTIVE ENGINEERS, INC (SAE) SAE J592 - Lamps, Sidemarker, for Use on Road Vehicles Less Than 2032 mm in Overall Width SAE J2042 - Clearance, Sidemarker
17、, and Identification Lamps for Use on Motor Vehicles 2032 mm or More in Overall Width SAE J575 - Test Methods and Equipment for Lighting Devices and Components for Use on Vehicles Less Than, Greater Than, or Equal To 2032 mm in Overall Width SAE J578 - FMVSS-571.108: Red and Yellow Color Specificati
18、on SAE J1889 - L.E.D. Signal and Marking Lighting Devices SAE J2139 - Tests for Signal and Marking Devices Used on Vehicles 2032 mm or More in Overall Width SAE J1455 - Joint SAE/TMC Recommended Environmental Practices For Electronic Equipment Design (Heavy-Duty Trucks) (Application for copies shoul
19、d be addressed to the Society of Automotive Engineers, Inc., 400 Commonwealth Drive, Warrendale, PA 15096-0001, or at www.sae.org). 2.4 Order of precedence: Unless otherwise noted herein or in the contract in the event of a conflict between the text of this document and the references cited herein (
20、except for related associated specifications or specification sheets), the text of this document takes precedence. Nothing in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article: When specified, samples s
21、hall be subjected to first article inspection in accordance with 4.1.1. 3.2 Design, materials, and manufacturing processes: Unless otherwise specified, the design, materials and manufacturing process selection is the prerogative of the contractor as long as all articles submitted to the Government f
22、ully meet the operating, interface, support and ownership, and environmental requirements specified. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 4 3.2.1 Recycled, recovered, or environmentally preferable materials: Recycled, recover
23、ed, or environmentally preferable materials should be used to the maximum extent possible provided that the material meets or exceeds the operational and maintenance requirements, and promotes economically advantageous life cycle costs. 3.2.2 Materials: All metallic parts shall be made from corrosio
24、n resistant materials or treated for corrosion resistance. Separation of dissimilar metals shall be done by insulation between mating surfaces. Except where necessary to complete an electrical circuit, contact between dissimilar metals that would promote galvanic corrosion shall be avoided. All non-
25、metallic materials shall be fungus resistant or treated to resist fungus growth. Lens shall be made from approved lens grade material IAW SAE J576 as specified in FMVSS 571.108 except for Luminous Transmittance. Asbestos and cadmium materials shall not be used in any form in any part of the device.
26、No item, part or assembly shall contain radioactive materials in which the specific activity is greater than 0.002 microcuries per gram or total activity per item exceeds 0.01 microcuries. 3.2.3 Materials and Military LED Lamp Operational Temperatures: Materials shall be as specified herein, applica
27、ble specifications, and on applicable drawings. Materials not specifically designated shall be suitable for use in the LED lamp finished assemblies for operational temperature range, in degrees, of - 40 C (- 40 F) to 70 C (158 F), + or - 5 C (+ or - 9 F), without any adverse physical or dimensional
28、properties that would cause lamp to fail or seal degradation resulting in moisture intrusion. 3.2.4 Finished Product Color: Unless otherwise specified by the procuring activity; the external finished lamp color (not lens) shall be matched to Federal Standard 595 Color Chip #34083 for Green, #33446 f
29、or Tan, and #37030 for Black. 3.2.5 Lens Marking(s): When lamp function(s) must meet the requirements of FMVSS 571.108, the external optical lens shall be marked with the Lighting Identification Code (LIC) IAW SAE J759. The device or multifunction device shall be designed to conform to the requireme
30、nts of FMVSS-571.108 in the production year of the original certification (indicated on the lens). The LIC indicates the SAE specification(s) to which the device is “designed to conform”. Please note that lens markings denote the functions of the lamp which apply to the color of the light emitted by
31、 the lamp. 3.3 Design and Construction: Potential suppliers of external LED Military Vehicle Lighting Lamps shall be aware of form, fit and functional parameters so as to produce a part that shall be backwards compatible with previously produced vehicle lamps. Lamp assembly form, the wire leads leng
32、th and connector types can be found on Drawings I though VII, which are included in this document. The use of circuit board potting materials such as epoxies; sealing gels or silicon derivatives is not acceptable as a finished external surface on the lamp. Notes below apply to all Drawings I though
33、VII: Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 5 Drawing I: LED MARKER LIGHT ASSEMBLY Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 6 Drawing II: LED LIGHT, MARKER,
34、 CLEARANCE, ISOLATED GROUND LAMP WITH BRACKET Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 7 Drawing III: LED LIGHT, MARKER, CLEARANCE, ISOLATED GROUND LAMP Provided by IHSNot for ResaleNo reproduction or networking permitted without
35、 license from IHS-,-,-MIL-PRF-32213 8 Drawing IV: LED LIGHT, MARKER, CLEARANCE-SERVICE LAMP WITH BRACKET Drawing V: LED LIGHT, MARKER, CLEARANCE-SERVICE LAMP Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 9 Drawing VI: LED LIGHT, MARKE
36、R, CLEARANCE LAMP ASSEMBLY Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 10 Drawing VII: LED LIGHT, MARKER, CLEARANCE LAMP 3.4 FMVSS-571.108 Photometry: The test lamp shall be warmed up in accordance with SAE J1889 and tested as descr
37、ibed in FMVSS-571.108 in the production year of the original certification. 3.4.1 PHOTOMETRY: SAE J592e P2 Clearance or Sidemarker or Identification Lamps for Vehicles less than, equal to or more than 2032 mm in overall width: Optional: This test may be used in lieu of SAE 592e: SAE J2042: P3: Clear
38、ance or Sidemarker or Identification Lamps for Vehicles more than 2032 mm in overall width: 3.4.2 COLOR: FMVSS-571.108: Lamp must emit light that is Red or Yellow in color according to the requirements in SAE J578. 3.5 SAE J2139 and SAE J575 Requirements. The LED Clearance/ Sidemarker and Identifica
39、tion Lamps shall meet all SAE recommended practices for mechanical testing listed below as required. SAE J575 as specified in FMVSS571.108 is to cover vehicles less than 2032mm and SAE J2139 is to cover vehicles greater than 2032mm wide. Provided by IHSNot for ResaleNo reproduction or networking per
40、mitted without license from IHS-,-,-MIL-PRF-32213 11 a. Vibration b. Moisture c. Dust d. Corrosion e. Warpage 3.6 Special performance requirements: The LED Clearance/Sidemarker and Identification Lamps must comply with all of the requirements listed below. 3.6.1Water submersion moisture test. Refer
41、to SAE J2139 water submersion moisture test section. 3.6.2 Thermal Cycle. The lamp must comply with SAE J1889 temperature range from minimum -40C to maximum 70C cycled 25 times. 3.6.3 5% Salt Water Immersion. The integrity of the lamps seal and functionality shall be maintained against both moisture
42、 intrusion and corrosion at all interfaces of the lamp; including the electrical plug connection, when immersed in a 5% salt water solution for 5 days. 3.6.4 5% Salt Water Injection. The integrity of the lamp functionality shall be maintained against severe corrosion and moisture due to cracked or b
43、roken casings (lenses, housings, etc.) when a 5% salt water solution is injected inside an energized lamp for 3 days. 3.6.5 Fording. The integrity of the lamp seal and functionality shall be maintained when energized and submerged in 4 feet of water for a minimum of 6 minutes. 3.7 Operating Voltage:
44、 The LED Marker/Clearance lamp shall meet the following requirements 3.7.1 Variable Voltage Lamp: Operational DC Voltage: The LED external lamps shall have an operational design voltage range of 10.0 VDC to 30.0 VDC. Lamps may be operational outside the stated design voltage range. 3.7.2 Single Volt
45、age Lamp: Lamp components may be designed for a specific operational vehicle voltage range, such as 12 VDC or 24 VDC applications. Lamps may be operational outside the stated design voltage range. 3.7.3 Reverse Polarity: Individual Lamp functions shall meet SAE J2139 voltage regulation test section
46、for 12 volt lamps or for 24 volt lamps, or both for variable voltage lamps. 4. VERIFICATION 4.1 Classification of inspection: Verification of meeting the requirements shall be in a documented form and the format maybe of the choosing of the LED Marker/Clearance lamp manufacturer IAW lighting industr
47、ies practices. All lamps used to perform testing qualifications and verification shall be kept by the respective lamp manufacturer for a minimum period of six months after completing all required testing parameters. Any and all failures that may arise from any required testing shall be recorded in t
48、he documentation and summarized in a separate test failure document called “Failed Test Item Parameter”. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32213 12 4.1.1 First article inspection: First article inspection of the LED Clearance/Sidemarker and Identification Lamps shall be produced prior to the manufacturing of the i
