1、 MIL-PRF-32405 (MR) 06 January 2013 _ PERFORMANCE SPECIFICATION CLEANER, HAND WIPE, FOR AVIATION and MISSILE SYSTEMS, METALLIC SUBSTRATES, LOW OR EXEMPT VOC This specification is approved for use by the Department of the Army and is available for use by all Departments and Agencies of the Department
2、 of Defense. 1. SCOPE 1.1 Scope. This specification covers hand wipe cleaners that do not contain hazardous air pollutants (HAP) (Clean Air Act 112(b) and contain a low content of volatile organic compounds (VOC) or an exempt VOC (40 CFR 51.100) for use on aviation and missile systems. 1.2 Classific
3、ation. The cleaners are of the following classes, types, and grades (see 6.2). 1.2.1 Classes. Class 1. Aqueous (contains water). Class 2. Non-Aqueous, Non-Halogenated Solvents. Class 3. Non-Aqueous, Halogenated Solvents Comments, suggestions, or questions on this document should be addressed to: Dir
4、ector, U.S. Army Research Laboratory, Weapons and Materials Research Directorate, Materials and Manufacturing Technology Branch, Specifications and Standards Office, Attn: RDRL-WMM-D, Aberdeen Proving Ground, MD 21005-5069 or emailed to richard.j.squillacioti.civmail.mil. Since contact information c
5、an change, you may want to verify the currency of this address information using the ASSIST Online database at https:/assist.dla.mil/. AMSC N/A FSC 6850 DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. NOT MEASUREMENT SENSITIVE Provided by IHSNot for ResaleNo reprodu
6、ction or networking permitted without license from IHS-,-,-MIL-PRF-32405 (MR) 2 1.2.2 Types. Type I: VOC Free or VOC Exempt Type II: HAP Free with Vapor Pressure of 1 mm Hg at 68O F (20O C) Type III: HAP Free with a Vapor Pressure of 7 mm Hg at 68O F (20 OC) Type IV: HAP Free with VOC no more than 2
7、5 g/L Type V: HAP Free with Vapor Pressure of 45 mm Hg at 68O F (20O C) 1.3 Part or Identifying Number (PIN). PINs to be used for cleaners acquired by this specification are created as follows: M 32405 1 II TYPE: I - VOC Free or VOC Exempt TYPE: II - HAP Free with Vapor Pressure of 1 mm Hg at 68O F
8、(20O C) TYPE: III - HAP Free with a Vapor Pressure of 7 mm Hg at 68O F (20O C) TYPE: IV - HAP Free with VOC no more than 25 g/L TYPE: V HAP Free with Vapor Pressure of 45 mm Hg at 68O F (20O C) CLASS: 1 Aqueous (contains water). CLASS: 2 Non-Aqueous, Non-Halogenated Solvents CLASS: 3 Non-Aqueous, Ha
9、logenated Solvents SPECIFICATION NUMBER M PREFIX 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified in sections 3, 4, or 5 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional i
10、nformation or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must meet all specified requirements of documents cited in sections 3, 4, or 5 of this specification, whether or not they are listed. 2.2 Government documents.
11、Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32405 (MR) 3 2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and handbooks form a part of this document to the extent specified herein. Unless otherwise
12、specified (see 6.2), the issues of these documents are those cited in the solicitation or contract. FEDERAL SPECIFICATIONS A-A-58054 - Abrasive Mats, Non-Woven, Non-Metallic FEDERAL STANDARDS FED-STD-141 - Paint, Varnish, Lacquer and Related Materials: Methods of Inspection, Sampling and Testing FED
13、-STD-313 - Material Safety Data, Transportation Data and Disposal Data for Hazardous Materials Furnished to Government Activities DEPARTMENT OF DEFENSE SPECIFICATIONS MIL-PRF-680 - Degreasing Solvent MIL-DTL-5541 - Chemical Conversion Coatings on Aluminum and Aluminum Alloys MIL-A-8625 - Anodic Coat
14、ings for Aluminum and Aluminum Alloys MIL-PRF-22750 - Coating, Epoxy, High-Solids MIL-PRF-23377 - Primer Coatings: Epoxy, High-Solids MIL-DTL-53039 - Coating, Aliphatic Polyurethane, Single Component, Chemical Agent Resistant MIL-DTL-64159 - Camouflage Coating, Water Dispersible Aliphatic Polyuretha
15、ne, Chemical Agent Resistant MIL-PRF-81322 - Grease, Aircraft, General Purpose, Wide Temperature Range MIL-DTL-81381 - Wire, Electric, Polyimide-Insulated, Copper or Copper Alloy MIL-PRF-81733 - Sealing and Coating Compound, Corrosion Inhibitive MIL-PRF-83282 - Hydraulic Fluid, Fire Resistant, Synth
16、etic Hydrocarbon Base, Metric, NATO Code Number H-537 MIL-PRF-85582 - Primer Coatings: Epoxy, Waterborne (Copies of these documents are available online at https:/assist.dla.mil/quicksearch/ or https:/assist.dla.mil or from the Standardization Document Order Desk, 700 Robbins Avenue, Building 4D, Ph
17、iladelphia, PA 19111-5094.) 2.2.2 Other Government documents, drawings, and publications. The following other Government documents, drawings, and publications form a part of this document to the extent specified herein. Unless otherwise specified (see 6.2), the issues of these documents are those ci
18、ted in the solicitation or contract. CODE OF FEDERAL REGULATIONS (CFR) 40 CFR 51.100 - Air Emissions Reporting Requirements 40 CFR 63 - National Emission Standards for Hazardous Air Pollutants for Source Categories Provided by IHSNot for ResaleNo reproduction or networking permitted without license
19、from IHS-,-,-MIL-PRF-32405 (MR) 4 40 CFR 261 - Identification and Listing of Hazardous Waste 40 CFR 401.15 - Protection of Environment (Toxic pollutants) (Copies of this document are available online at http:/www.gpoaccess.gov/cfr/ or from the Superintendent of Documents, U.S. Government Printing Of
20、fice, Washington, DC 20402-0001.) 2.3 Non-Government publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise indicated (see 6.2), the issue in effect on date of invitation for bids or request for proposal should apply. ASTM INTERNATION
21、AL ASTM D130 - Standard Test Method for Corrosiveness to Copper from Petroleum Products by Copper Strip Test ASTM D471 - Standard Test Method for Rubber PropertyEffect of Liquids ASTM D740 - Standard Specification for Methyl Ethyl Ketone ASTM D1193 - Standard Specification for Reagent Water ASTM D13
22、53 - Standard Test Method for Nonvolatile Matter in Volatile Solvents for Use in Paint, Varnish, Lacquer, and Related Products ASTM D2240 - Standard Test Method for Rubber Property Durometer Hardness ASTM D2109 - Standard Test Methods for Nonvolatile Matter in Halogenated Organic Solvents and Their
23、Admixtures ASTM D2251 - Standard Test Method for Metal Corrosion by Halogenated Organic Solvents and Their Admixtures ASTM D3167 - Standard Test Method for Floating Roller Peel Resistance of Adhesives ASTM D3359 - Standard Test Methods for Measuring Adhesion by Tape Test ASTM E70 - Standard Test Met
24、hod for pH of Aqueous Solutions with theGlass Electrode ASTM F22 - Hydrophobic Surface Films by the Water-Break Test ASTM F483 - Standard Test Method for Total Immersion Corrosion Test for Aircraft Maintenance Chemicals ASTM F484 - Standard Test Method for Stress Crazing of Acrylic Plastics in Conta
25、ct with Liquid or Semi-liquid Compounds ASTM F485 - Standard Test Method for Effects of Cleaners on Unpainted Aircraft Surfaces ASTM F502 - Standard Test Method for Effects of Cleaning and Chemical Maintenance Materials on Painted Aircraft Surfaces ASTM F519 - Standard Test Method for Mechanical Hyd
26、rogen EmbrittlementEvaluation of Plating Processes and Service Environments ASTM F945 - Standard Test Method for Stress-Corrosion of Titanium Alloys by Aircraft Engine Cleaning Materials ASTM F1110 - Standard Test Method for Sandwich Corrosion Test ASTM F1111 - Standard Test Method for Corrosion of
27、Low-Embrittling Cadmium Plate by Aircraft Maintenance Chemicals Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32405 (MR) 5 ASTM G30 - Standard Practice for Making and Using U-Bend Stress- Corrosion Test Specimens ASTM G44 - Standard Practic
28、e for Exposure of Metals and Alloys by Alternate Immersion in Neutral 3.5 % Sodium Chloride Solution (Copies of these documents are available from http:/www.astm.org or ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959.) SAE INTERNATIONAL AMS-H-6875 - Heat Trea
29、tment of Steel Raw Materials AMS-P-83310 - Plastic Sheet, Polycarbonate, Transparent AMS-QQ-A-250/4 - Aluminum Alloy 2024, Plate and Sheet AMS-QQ-A-250/12 - Aluminum Alloy 7075, Plate and Sheet AMS-S-8802 - Sealing Compound, Temperature Resistant, Integral Fuel Tanks and Fuel Cell Cavities, High Adh
30、esion AMS-S-8840 - Steel Sheet and Strip, Corrosion-Resistant, Precipitation Hardening (AM350 and AM335), AMS 2629 - Fluid, Jet Reference AMS 2759 - Heat Treatment of Steel Parts General Requirements AMS-M-3171 - Magnesium Alloy, Processes for Pretreatment and Prevention of Corrosion on AMS 3204 - R
31、ubber, Synthetic Low-Temperature Resistant 25-35 AMS 3209 - Chloroprene (CR) Rubber Weather Resistant 65-75 AMS 4377 - Magnesium Alloy, Sheet and Plate, 3.0Al - 1.0Zn - 0.20Mn (AZ31B-H24), Cold Rolled, Partially Annealed AMS 4911 - Titanium Alloy, Sheet, Strip, and Plate, 6Al - 4V, Annealed AMS 5046
32、 - Carbon Steel, Sheet, Strip and Plate (SAE 1020 and 1025) Annealed AMS 5629 - Steel, Corrosion-Resistant, Bars, Wire, Forgings, Rings, and Extrusions, 13Cr - 8.0Ni - 2.2Mo - 1.1Al, Vacuum InductionPlus Consumable Electrode Melted Solution Heat Treated, Precipitation Hardenable AMS 6359 - Steel, Sh
33、eet, Strip, and Plate 0.80CR - 1.8NI - 0.25MO (0.38 - 0.43C) (SAE 4340) AMS 6512 - Steel, Maraging, Bars, Forgings, Tubing, and Rings 18Ni - 7.8Co - 4.9Mo - 0.40Ti - 0.10Al Consumable Electrode Vacuum Melted, Annealed SAE ARP 1755 - Effect of Cleaning Agents on Aircraft Engine Materials (Copies of t
34、hese documents are available from http:/www.sae.org or SAE World Headquarters, 400 Commonwealth Drive, Warrendale, PA 15096-0001) 2.4 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document takes precedence. Nothing
35、 in this document, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32405 (MR) 6 3. REQUIREMENTS 3.1 Qualification. The cleaning compound furnis
36、hed under this specification shall be a product which has been tested by a certified 3rdparty testing facility approved by the qualifying activity and has passed the qualification tests specified herein and has been listed or approved for listing on the applicable Qualified Products Database (QPD) b
37、y the qualifying activity (see 3.1.1, 3.1.2, 4.2, 4.3, 4.4 and 6.3) before contract award. Any change in the chemical formulation, the material, the process, or the procedure in manufacturing the cleaning compound shall necessitate its being qualified again. Any change requires a complete requalific
38、ation. The material supplied under contract shall be identical, within manufacturing tolerances, to the products receiving qualification. Any cleaning compound that does not conform to all the qualification tests specified herein shall be removed from the QPD. 3.1.1 Retention of qualification. To re
39、tain qualification approval of products listed on the Qualified Products Database (QPD), the manufacturer shall be required to verify by certification to the qualifying activity that its product(s) comply with the requirements of this specification. Unless otherwise specified by the qualifying activ
40、ity (see 6.3), the time of periodic verification by certification shall be in two-year intervals from the date of original qualification (see 4.3). The certification action is initiated by the qualifying activity. 3.1.2 Qualifying activity. The activity responsible for the collection and storage of
41、cleaning compounds certifications that are required to be furnished under this specification for qualification and conformance testing is the Specifications 8.0 mg/100 mL; Shelf-life Specific shelf-life requirements should be specified in the contract or purchase order Accelerated Storage Stability
42、No separation or effect on steel or aluminum strips. Cleaning efficiency shall be no less than freshly made control formula. No separation or effect on steel or aluminum strips. Cleaning efficiency shall be no less than freshly made control formula. No separation or effect on steel or aluminum strip
43、s. Cleaning efficiency shall be no less than freshly made control formula. Low Temperature Stability No separation No Requirement No Requirement Water Breakfree Free of hydrophobic contaminants by this test method if the draining water layer remains as a thin continuous film over the surface for 1 m
44、in after withdrawal of the surface from the overflow container. Free of hydrophobic contaminants by this test method if the draining water layer remains as a thin continuous film over the surface for 1 min after withdrawal of the surface from the overflow container. Free of hydrophobic contaminants
45、by this test method if the draining water layer remains as a thin continuous film over the surface for 1 min after withdrawal of the surface from the overflow container. Sealant Adhesion 100% cohesive failure, minimum 3.5 kN/m (20 lbf/in) 100% cohesive failure, minimum 3.5 kN/m (20 lbf/in) 100% cohe
46、sive failure, minimum 3.5 kN/m (20 lbf/in) Adhesive Bonding Peel strength and % cohesive failure shall meet or exceed bond specimens cleaned with control cleaner Peel strength and % cohesive failure shall meet or exceed bond specimens cleaned with control cleaner Peel strength and % cohesive failure
47、 shall meet or exceed bond specimens cleaned with control cleaner Paint Adhesion No separation of primer to substrates. No separation of primer to substrates. No separation of primer to substrates. Metal Corrosion by Halogenated Organic Solvents No Requirement No Requirement No Corrosion Provided by
48、 IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-32405 (MR) 10 TABLE II. Alloy and maximum average weight loss per grade. 1/ 2/ 1/ Average of three panels. 2/Material requirements per Table VII 4. VERIFICATION 4.1 Classification of inspection. The inspection requirements specified herein are classified as follows: a. Qualification inspection (see 4.2) b. Retention inspection (see 4.3) c. Conformance inspection (see 4.4) 4.2 Qualification inspectio
