1、 MIL-PRF-44156E (GL) 1 March 2006 SUPERSEDING MIL-PRF-44156D (GL) 24 February 1997 PERFORMANCE SPECIFICATION KITCHEN, COMPANY LEVEL, FIELD FEEDING (KCLFF), COMPONENTS THEREOF This specification is approved for use by the Natick Research, Development, and Engineering Command, Department of the Army a
2、nd is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This specification covers the fabricated components of the Kitchen, Company Level, Field Feeding (KCLFF). 2. APPLICABLE DOCUMENTS 2.1 General. The documents listed in this section are specified
3、in section 3 of this specification. This section does not include documents cited in other sections of this specification or recommended for additional information or as examples. While every effort has been made to ensure the completeness of this list, document users are cautioned that they must me
4、et all specified requirements documents cited in section 3 of this specification, whether or not they are listed. AMSC N/A FSC 7360 INCH-POUND Comments, suggestions or questions on this document should be addressed to US Army Research, Development and Engineering Command, Natick Soldier Center, AMSR
5、D-NSC-CF-S, 15 Kansas St., Natick, MA 01760-5018 or emailed to Robert.Bernazzaninatick.army.mil. Since contact information can change, you may want to verify the currency of this address information using the ASSIST Online database at http:/assist.daps.dla.mil Provided by IHSNot for ResaleNo reprodu
6、ction or networking permitted without license from IHS-,-,-MIL-PRF-44156E (GL) 2.2 Government documents. (None). 2.3 Non-Government publications. The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the issues of the documents which ar
7、e DoD adopted are those listed in the issue of the DoDISS cited in the solicitation. Unless otherwise specified, the issues of documents not listed in the DoDISS are the issues of the documents cited in the solicitation (see 6.2). NSF INTERNATIONAL STANDARD NO. 2 - Food Service Equipment STANDARD NO
8、. 4 - Commercial Cooking and Hot Food Storage Equipment CRITERIA C-2 - Special Equipment and/or Devices (Application for copies should be addressed to NSF International, 789 N. Dixboro Road P.O. Box 130140, Ann Arbor, MI 48113-0140). 2.4 Order of precedence. In the event of a conflict between the te
9、xt of this specification and the references cited herein, the text of this specification takes precedence. Nothing in this specification, however, supersedes applicable laws and regulations unless a specific exemption has been obtained. 3. REQUIREMENTS 3.1 First article. When specified (see 6.2), KC
10、LFF shall be subjected to first article inspection in accordance with 4.1.1. 3.2 Heater Tank operating requirements. The KCLFF component identified in Table I (reference figure 1) shall satisfy the following requirements. TABLE I. Heater Tank component for KCLFF Item No. Description Reference Paragr
11、aph Quantity Maximum Weight (lbs) 1 Heater tank assembly, tray pack 3.2.1 thru 3.2.6 1 88 2 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-44156E (GL) 3.2.1 Heater tank, tray pack, size and configuration. The tray pack heater tank (reference
12、 figure 1) shall have a capacity of not less than 20 gallons of water and 20 tray packs (reference figure 2) and shall have a visual mark on the inside at the 20-gallon level. The tank assembly shall be approximately 37 inches high and shall accommodate a Modern Burner Unit(MBU) (see 6.6.1). The tan
13、k assembly shall have two handles on the front and two on the rear that fold down along the tanks vertical surfaces when not in use. When the handles are utilized, they shall not rotate upward more than approximately 90 degrees. The heater tank shall be provided with a two- section cover, split in t
14、he center, hinged on each side and capable of being secured in the closed position with latches. Each tank shall contain a drain, a drain ball valve and a drain pipe with a hose adapter. 3.2.2 Heater tank, tray pack, heating. The heater tank assembly shall permit water to be rapidly heated, and shal
15、l withstand direct heat from the burner unit (see 6.6.1). 3.2.3 Heater tank, tray pack, drainage. The tank drain shall permit rapid drainage. 3.2.4 Heater tank, tray pack, leakage. The tank shall not leak. 3.2.5 Heater tank, tray pack, warning plates. Warning plates that specify, “Warning, May Be Ho
16、t“ shall be mounted to the front and back of the tank. Marking shall be durable. 3.2.6 Heater tank, tray pack, operating instructions plate. An operating instruction plate shall be provided on the front of the tank assembly and shall specify the following: “1. Place burner in rack 2. Fill with 20 ga
17、llons of water for full load of 20 tray packs 3. Light burner per TM 10-7310-281-13 &P 4. Bring water to a boil leaving burner on high setting 5. Place tray packs in tank being sure they are completely covered with water 6. Heat tray packs for 45 minutes 8. Remove tray packs using tray pack lifter 9
18、. Shut burner off by pressing stop“ Marking shall be durable. 3.3 Griddle operating requirements. The KCLFF component identified in table II (reference figure 3) shall satisfy the following requirements. 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-
19、,-,-MIL-PRF-44156E (GL) 4 TABLE II. Griddle and base for KCLFF Item No. Description Reference Paragraph Quantity Maximum Weight (lbs) 1 Griddle 3.3.1, 3.3.2 and 3.3.3 1 14 2 Griddle base 3.3.4 1 8 3.3.1 Griddle, size and configuration. The griddle shall be approximately 21 inches long, 18 inches wid
20、e and 1-5/8 inches high, excluding handles, in order to interface with each griddle base. Two handles shall be provided that shall have openings no smaller than 4 inches wide and 1-1/8 inches high. 3.3.2 Griddle, flatness. The griddle shall remain flat after repeated heating and cooling. 3.3.3 Gridd
21、le, surface. The griddle shall have a smooth surface that is nontoxic and shall not impart odors, color or taste, or otherwise contribute to the adulteration or contamination of food during normal operating temperatures. 3.3.4 Griddle base, size and configuration. The griddle shall fit within a rim
22、in the griddle base. The griddle base shall interface with the burner rack and base (see 6.6.1) that are utilized with the cook pot cradle assembly (see 6.7.1). 3.3.5 Chemical resistance. Components listed in table I and table II shall be resistant to the detergents and sanitizers used for washing a
23、nd sanitizing operations. 3.3.6 Safety. Components listed in table I and table II shall be safe to set up, operate, and transport and shall not create personnel hazards. 3.3.7 Sanitation/Cleaning. Food service equipment shall meet the sanitation requirements of NSF/ANSI Standard 2, Food service equi
24、pment. Surfaces shall be smooth, washable, free of unnecessary ledges, projections or crevices, and readily accessible for cleaning. 3.4 Integrated equipment. The KCLFF shall also include the components listed under section 3.4.1. Provided by IHSNot for ResaleNo reproduction or networking permitted
25、without license from IHS-,-,-MIL-PRF-44156E (GL) 5 3.4.1 KCLFF. Each complete KCLFF shall include all of the equipment listed below. Item No. Description National Stock Number Quantity1 Adapter, electrical 7310-01-454-1241 1 2 Adapter, fuel 7310-01-455-3736 1 3 Bag, drinking water storage 4610-00-26
26、8-9890 1 4 Batteries 7310-01-454-1249 1 5 Battery Pack 7310-01-453-6565 1 6 Board, food chopping 7330-00-078-5706 1 7 Modern Burner Unit, (MBU) 7310-01-507-9310 3 8 Cable 4, DC extension 7310-01-455-0665 1 9 Cable Clip 7310-01-457-5836 1 10 Cable 3, 2-branch 7310-01-455-1017 1 11 Cable 6 7310-01-509
27、-4453 1 12 Can, fuel, military: plastic, 5-gallon 7240-01-337-5269 2 13 Can opener, heavy duty 7330-01-411-9789 1 14 Can, water, plastic, 5-gallon 7240-00-089-3827 8 15 Chest, ice storage 4110-01-452-7317 1 16 Cook pot cradle assembly 7330-01-248-9964 1 17 Cover, cooking pot 7330-00-250-6300 1 18 Di
28、spenser, liquid, insulated, 5-gallon 7310-01-245-6937 4 19 Extinguisher, fire 4210-00-270-4512 1 20 Field range outfit, and field range M59A 7360-01-479-0312 1 21 First aid kit, general purpose 6545-00-919-6650 1 Provided by IHSNot for ResaleNo reproduction or networking permitted without license fr
29、om IHS-,-,-MIL-PRF-44156E (GL) 22 Food container, insulated with inserts 7360-01-408-4911 16 23 Fuel line, 20 feet 7310-01-455-3735 1 24 Gloves, heat protective 8415-01-092-3910 1 pair 25 Griddle assembly, field 7310-01-391-3065 1 26 Heater tank assembly 7360-01-248-6041 1 27 Hose 4720-00-729-5334 1
30、 28 Knife, boning 7340-00-197-1271 1 29 Knife, slicing 7340-00-406-6531 1 30 Lantern, diesel 6260-01-535-1647 1 31 Lifter assembly, tray pack, extracting 7330-01-234-2164 1 32 Lifter assembly, tray pack, serving 7330-01-224-0914 1 33 Lifter serving, number ten can 7310-01-385-6263 1 34 Measure, liqu
31、id, 2-quart 7330-00-205-3096 1 35 Nut driver 5120-01-335-0349 1 36 Opener, can, hand, for tray packs and round cans 7330-01-245-0201 2 37 Pot, cooking (without cover), 10-gal. 7330-00-292-2306 1 38 Pot, cooking (with cover), 15-gal. 7330-00-292-2307 1 39 Screwdriver, cross tip 5120-00-234-8913 1 40
32、Screwdriver, flat tip 5120-00-222-8852 1 41 Spoon, food service, basting, 21-inch 7340-00-223-7800 4 42 Spoon, food service, slotted, 15-inch 7340-00-205-1421 4 43 Spout, can flexible 7240-00-177-6154 1 44 Table, field 7105-01-500-0012 2 45 Wrench, adjustable 5120-00-240-5328 1 6 Provided by IHSNot
33、for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-44156E (GL) 7 3.5 Interface and interoperability requirements. 3.5.1 Interoperability and interchangeability. The components listed in table I and table II shall be functionally interoperable and physically interc
34、hangeable with components of the currently fielded KCLFF and KCLFF-E. FIGURE 1. Tray Pack Heater Tank Assembly FIGURE 3. Griddle Assembly FIGURE 2. Tray Pack Can Not covered by this specification Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PR
35、F-44156E (GL) 3.6 Support or ownership requirements. 3.6.1 Shelf life. The depot storage life shall be not less than 10 years. 3.6.2 Service life. All components shall have a service life of not less than 5 years of continuous use in a field environment. 3.6.3 Durability. Repeated operational use sh
36、all not cause the components to leak, fracture, deform or undergo dimensional changes that prevent acceptable performance or prevent interfacing with associated assemblies/components. 3.6.4 Weight. The weight of the KCLFF components shall not exceed the weights specified in table I and table II. 3.7
37、 Environmental requirements. The components listed in table I and table II shall operate and be functional in ambient temperatures from -250F to +1250F. 3.7.1 Corrosion resistance. Components listed in table I and table II shall be corrosion resistant. 4. VERIFICATION 4.1 Classification of inspectio
38、ns. The inspection requirements specified herein are classified as first article inspection and conformance inspection. 4.1.1 First article inspection. When a first article inspection is required (see 3.1 and 6.2) the first article shall be examined in accordance with table III. Sampling for first a
39、rticle inspection shall be as specified in the contract or purchase order. 4.1.2 Conformance inspection. Conformance inspection includes those examinations and tests from table III, as defined in the contract or purchase order, performed on specified samples (see 6.2 and 6.4). 4.2 Order of verificat
40、ion. Environmental tests shall be conducted prior to remaining verifications which may be conducted in any sequence. 4.3 Verification methods. The types of verification methods may be visual inspection, measurement, sample tests, full-scale demonstration tests, simulation, modeling, engineering eval
41、uation, component properties analysis, and similarity to previously-approved or previously-qualified designs. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-44156E (GL) 9 4.3.1 Verification alternatives. The manufacturer may propose altern
42、ative test methods, techniques, or equipment, including the application of statistical process control, tool control, or cost-effective sampling procedures to verify performance. The contract may specify alternatives that replace verifications required by this specification. TABLE III. Matrix - Requ
43、irements vs verification methods Title Requirement Verification HEATER TANK OPERATING REQUIREMENTS 3.2 4.3.2 Heater tank, tray pack, size and configuration 3.2.1 4.3.2.1 Heater tank, tray pack, heating 3.2.2 4.3.2.2 Heater tank, tray pack, drainage 3.2.3 4.3.2.3 Heater tank, tray pack, leakage 3.2.4
44、 4.3.2.4 Heater tank, tray pack, warning plates 3.2.5 4.3.2.5 Heater tank, tray pack, operating instructions plate 3.2.6 4.3.2.6 Griddle, size and configuration 3.3.1 4.3.2.7 Griddle, flatness 3.3.2 4.3.2.8 Griddle, surface 3.3.3 4.3.2.9 Griddle base, size and configuration 3.3.4 4.3.2.10 Chemical r
45、esistance 3.3.5 4.3.2.11 Safety 3.3.6 4.3.2.12 Sanitation/Cleaning 3.3.7 4.3.2.13 INTERFACE AND INTEROPERABILITY REQUIREMENTS 3.5 4.3.3 Interoperability and interchangeability 3.5.1 4.3.3.1 SUPPORT OR OWNERSHIP REQUIREMENTS 3.6 4.3.4 Shelf life 3.6.1 4.3.4.1 Service life 3.6.2 4.3.4.2 Durability 3.6
46、.3 4.3.4.3 Weight 3.6.4 4.3.4.4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-PRF-44156E (GL) 10 ENVIRONMENTAL REQUIREMENTS 3.7 4.3.5 Corrosion resistance 3.7.1 4.3.5.1 4.3.2 Operating requirements verification. 4.3.2.1 Heater tank, tray pack,
47、size and configuration inspection. Inspect the heater tank and verify that there is a visual mark on the inside and demonstrate that the visual mark is at the 20-gallon level, and that the addition of 20 tray packs (reference figure 2) is within the capacity of the tank. Measure and verify the heigh
48、t of the tank assembly. Demonstrate that a Modern Burner Unit(MBU) will fit into the heater tank assembly. Inspect the tank assembly and verify that there are two fold-down handles on each end with upward motion limited to 90 degrees and covers on the top, hinged on each side, with latches to secure the covers in the closed position. Inspect the tank assembly and verify that there is a drain, a drain ball valve and a drain pipe with a hose adapter. 4.3.2.2 Heater tank
