1、, 9 MIL-R-q4023A 3b 777770b 024723L1 3 W / -. 7 May 1981 SUPERSEDING MIL-R-44023(GL) 26 March 1980 MILITARY SPECIFICATION REPRODUCTION SET, DIAZO PROCESS, FOR FIELD USE O This specification is approved for use by the Natick Research and Development Laboratories, Department of the Army and is availab
2、le for use by all Departments and Agencies of the Department Qf Defense. 1. SCOPE . 1.1 Scope. This specification covers one type of diazo process reproduction set for field use. 2. APPLICABLE DOCUMENTS 2.1 Issues of documents. The following documents, of the issue in effect on date of invitation fo
3、r bids or request for proposal, form a part of this specification to the extent specified herein: SPECIFICATION FEDERAT, PPP-B-601 - Boxes, Wood, Cleated-Plywood STANDARDS MILITARY MIL-STD-105 - Sampling Procedures and Tables for Inspection by At tributes MIL-STD-129 - Marking for Shipment and Stora
4、ge MIL-STD-1188 - Commercial Packaging of Supplies and Equipment Beneficial comments (recommendations, additions, deletions) and any I pertinent data which may be of use in improving this document should be f addressed to: US Army Natick Research and Development Laboratories, 1 Natick, MA 01760 by u
5、sing the self-addressed Standardization Document Improvement Proposal (DD Form 1426) appearing at th end of this docu- 1 ment of by letter. .- THIS DOCUMENT CONTA1NS k PAGES. PSC 3610 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-Y4023A 3b W
6、77777Ob 0247235 5 il DRAWINGS us ARMY NATICK RESEARCH AND DEVELOPMENT LABORATORIES 5-7-173 5-7-174 5-7-17 5 5-7-176 5-7-177 5-7-178 5-7-179 5-7-180 5-7-181 5-7-182 5-7 -183 5-7-1 84 5-7-185 9-7-186 5-7-187 Reproduction Set, Diazo Process, For Field Use; Carrying Case for Chart/Overlay Copier; Assemb
7、ly Cover Base Support Assembly Cover Gasket Base Gasket Strap Assembly Back Up Plates Carrying Case for Chart/Overlay Copier Expendable Case Assembly Cover Assembly Tray Angles and Back Up Plates Hinge Container Box for Operating Supplies Supplies Assembly (Copies of specifications, standards, and d
8、rawings required by contractors in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) * 2.2 Other publications. The following documents form a part of this specifi- cation to the extent specified herein. Unless ot
9、herwise indicated, the issue in effect on date of invitation for bids or request for proposal shall apply. UNDERWRITERS LARORATORIES INC. UL 114 - Standard for Office Appliances and Business Equipment (Application for copies should be addressed to the Underwriters Laboratories, Inc., 333 Pfingsten R
10、oad, Northbrook, IL 60062.) 3. REQUIREMENTS 3.1 Alternate components. Components offered as equivalent to components specified herein and on the referenced drawings as a specific manufacturers part number or equal shall be functionallly equal, of equal or better quality with the manufacturers part n
11、umber identified. The incorporation and inclusion of such a component in the design of the specified end product shall not require modification or change to any other specified component, and shall not reduce ease of maintenance Provided by IHSNot for ResaleNo reproduction or networking permitted wi
12、thout license from IHS-,-,-MIL-R-LIq023A 36 7777706 0247236 7 to it or any other components, unless such modification or change is specifically approved by the contracting officer. if none is required, prior to commencing production, the contractor shall submit for the contracting officers approval,
13、 a list identifying each alternate component, together with proof that each listed component complies with requirements specified herein. the proposed substitution. Approval of the submitted listing, together with necessary supporting data does not relieve the contractor of the responsibility that t
14、hese components perform in accordance with specified requirements when incorporated into the end product. Prior to manufacture of the first article, or The contracting officer, at his option, may require a physical sample of * 3.2 First article. When specified (see 6.2), the contractor shall furnish
15、 a sample for first article inspection and approval (see 4.3 and 6.4). * 3.2.1 UL compliance and certification. The reproduction chart overlay copier machines shall comply with the applicable requirements of UL 114. Prior to the first shipment, the contractor shall submit to the contracting officer
16、or his authorized representative satisfactory evidence that the machines furnished under this specification meet the applicable UL requirements. Acceptable evidence of meeting the requirements of UL shall be the UL listing mark, or a certified test report from a recognized independent testing labora
17、tory, approved by the contracting officer, indicating that the machines have been tested and conform to UL 114. 3.3 Materials and components. herein and as shown on the applicable drawings. definitely specified shall be of the quality normally used by. the manufacturer provided the completed items c
18、omply with all the provisions of this specification (see 6.3). Materials and components shall be as specified Materials and components not 3.4 Design and construction. The design and construction of the reproduction sets shall be as specified herein and as shown on the drawings listed in 2.1. * 3.4.
19、1 Copier, chart overlay and carrying case. The chart and overlay copier shall be a table top mounted machine with a printing size capacity of 48 inches. The machine shall consist of a feedboard, monofilament paper cutter, four fluorescent lamps, solid.state electronic controls, reverse switch, hi-lo
20、 switch and a dual power connection to permit operation at 120 volts, 60 hertz, single phase or 220 volts, 50 hertz, single phase. The developer section shall use ammonia vapor with heaters in a closed system and shall be ventless. The copier shall operate at speeds up to 25 feet/minute continuously
21、, without damage or malfunction, when tested as specified in 4.5.1. transparent overlays of a grease pencil acetate, when tested as Specified in 4.5.4. The copier shall fit inside the carrying case. The.case shall be 17 inch high x 70 inch long x 26 inch deep. hand carried by four persons without fa
22、ilure of handles; straps or latches when tested as specified in 4.5.2. . The copier shall be capable of reproducing original The case with copier shall be capable of being 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-R-4q023A 36 W 7797706 02
23、47237 9 W * 3.4.2 Supplies, expendable and carrying case. The expendable supplies shall be furnished in accordance with table I. The expendable supplies shall fit inside the expendable supply case. long x 24 inch deep. by two persons without failure of handles or latches when tested as specified in
24、4.5.3. The expendable supply case shall-be 10 inch high x 37 inch The case with supplies shall be capable of being hand carried TABLE I. Supplies , expendable I Item Descript ion Quantity I 1 Paper, copying, diazo process, standard weight (20 lb), sensitized one side, rapid speed, blackline, 36 inch
25、 wide x 50 yards Part No. 108S, GAF Corporation or equivalent 1 roll 2 Paper, copying, diazo process, standard weight (20 lb), sensitized one side, rapid speed, blueline, 22 inch x 34 inch 250 sheets/package, Part No. 208S, GAF Corporation or equivalent 1 package 3 4 5 Paper, Copying, diazo process,
26、 sepia image,trans- parentized, high strength base paper, rapid speed, 36 inch wide x 50 yards Part No. 405ZT, GAF Corporation or equivalent 1 roll Film, diazo type (clear base), standard speed, density (0.005 inch thick), black image, 36 inch wide x 20 yards Part No. 102V, GAF Corporation or equiva
27、lent 1 roll Film, diazo type (overlay sheets), standard speed, density (0.005 inch thick), black image, 22 inch x 34 inch 25 sheets/package, Part No. 102V, GAF Corporation or equivalent 4 packages 6 Film, diazo type (overlay sheets) standard speed, density (0.005 inch thick), black image, 8-1/2 inch
28、 x 11 inch 100 sheets/ package, Part No. 102V, GAF Corporation or equivalent 3 packages 7 Film, diazo type intermediate intensify- ing, polyester, 22 inch x 34 inch (0.0029 inch total thickness) 100 sheets/package, Part No. 501P2, GAF Corporation or equivalent 2 packages 4 Provided by IHSNot for Res
29、aleNo reproduction or networking permitted without license from IHS-,-,-* 3.4.3 Supplies, operating and boxes. The operating supplies shall be furnished in accordance with table II. The supplies shall fit in three boxes. TABLE II. Supplies, operating Item Description Quantity 1 2 Absorber, container
30、, 9 inch wide x 9-1/4 inch deep x 10 inch high or charcoal filter, as applicable 3 (1 each per box) Ammonium hydroxide, 1 gallon 26“ Baume, Part No. 892-045 GAF Corporation or equivalent 6 (2 gallons each per box) * 3.4.4 Spare parts. The spare parts shall be furnished in accordance with table III,
31、and they shall fit inside the copier carrying case. . TABLE III. Spare parts Item Description Quant i ty Fuse, machine main Fuse, machine drive Lamp, Fluorescent 2 each 2 each 1 each 3.5 Contract data requirements. The contract data requirements shall be as specified (see 6.2 and 6.2.1). 3.6 Marking
32、. The copier machine, copier carrying case and expendable supply carrying case shall be marked for identification in accordance with the manu- facturers commercial practice and shall include the item identification, stock No., manufacturers name and date of manufacture. 3.7 Workmanship. The units sh
33、all be free from defects, such as fractures, splits, punctures, tears, dents, creases, deterioration or malformation. There shall be no sharp edges, slivers, burrs or projections. Che finish shall be free of blisters, peel, chipped areas or areas of no film. The finish shall be free from smudges, po
34、or touch-up, scale, scratches, stain, -overspray,. sag, imprint or embedded foreign matter. Threaded fasteners shall not be broken, stripped, fractured or loose. Rivets shall completely fill the holes, with full size heads neatly finished and in full contact with the surface of the riveted members a
35、nd shall not be loose. Wiring shall not be cut, abraded or have insulation stripped, and shall be joined at the terminals. relief Wiring shall have adequate slack to provide strain 5 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,- MIL-R-4q023A 36 77
36、777Ob 0247237 2 MIL-R-44023A(GL) 4. QUALITY ASSURANCE PROVISIONS C. 0 4.1 Responsibility for inspection. Unless otherwise specified in the contract, the contractor is responsible for the performance of all inspection requirements as specified herein. Except as otherwise specified in the contract, th
37、e contractor may use his own or any other facilities suitable for the performance of the inspection requirements specified herein, unless disapproved by the Government. The Govern- ment reserves the right to perform any of the inspections set forth in the specifi- cation where such inspections are d
38、eemed necessary to assure supplies and services conform to prescribed requirements. * 4.2 Classification of inspection. The inspection requirements specified herein are classified as follows: a. b. First article inspection (see 4.3). Quality conformance inspection (see 4.4). * 4.3 First article insp
39、ection. When a first article is required. (see 6.2), it shall be examined as specified in 4.4.2.1 and 4.4.2.2 and tested as specified in 4.5.1 thru 4.5.4. cause for rejection of the first article. The presence of any defect or failure to pass any test shall be 4.4 Quality conformance inspection Unle
40、ss otherwise specified, sampling for inspection shall be perf0rmed.i.n accordance with MIL-STD-105. 4.4.1 Component and material inspection. In accordance with 4.1, components and materials shall be inspected in accordance with all the requirements of referenced specifications, drawings, and standar
41、ds, unless otherwise excluded, amended, modi- fied, or qualified in this specification or applicable purchase document. 4.4.2 End item inspection The inspection lot shall be all reproduction sets offered for inspection at one time. reproduction set. The sample unit shall be one complete assembled 4.
42、4.2,l Visual examination. Examination shall be made of the end item listed in tab1 IV. 2.5 for major defects and 6.5 for total defects, expressed in terms of defects per The inspection level shall be II with an acceptable quality level (AQL) of hundred units. 6 Provided by IHSNot for ResaleNo reprod
43、uction or networking permitted without license from IHS-,-,-MIL-R-q4023A 3b m 79997Ob 02L19240 9 m TABLE IV. Visual examination Classification Examine Defect Major Minor Finish Color not as specified Blistered, peeled, chipped or Poor touch-up, scale, scratched, area of no film stained, overspray, s
44、ag, imprint or foreign matter embedded Design, construction Any component or part missing or and workmanship, not specified type or size general (applicable Fractured, split, punctured, torn, to all components dented, creased, deteriorated or and assemblies) malformed Component loose Sharp burr or e
45、dge or sliver Any functioning component that is inoperative or will not operate as intended Any adjustable assembly that cannot be adjusted Any assembly not properly adjusted Any component not readily accessible for servicing where required Bolts, nuts, screws, studs and other types of threaded fast
46、eners Rivets Electrical Marking Broken, stripped, fractured or not tight Broken, not peened or insufficiently peened or loose X X X X X X X Wiring cut, abraded, or not properly Adequate slack not provided for installed or joined X wiring to relieve strain X Missing, incomplete, not legible . X 7 Pro
47、vided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-flIL-R-44023A 36 W 9999906 0249241 O e MIL-R-44023A(GL) 4.4.2.2 Dimensional examination. Examination shall be made of the reproduction set for compliance with dimensions specified. with an AQL of 4.0, expr
48、essed in terms of defects per hundred units. formance shall be classified as a defect. The inspection level shall be S-2, Any noncon- * 4.4.2.3 Testing of the end item. Each end item shall be tested as specified in 4.5.1 and 4.5.4. Failure to pass either test shall be cause to reject the effected en
49、d item. 4.4.3 Packaging inspection. An examination shall be made to determine that Defects shall be as preservation, packing, and marking comply.with section 5. listed in table V. packaged. time. terms of defects per hundred units. The sample unit shall consist of one reproduction set fully The inspection level shall be S-2 and the AQL shall be 4.0, expressed in The lot shall be the number.of units offered for inspection at one TA
