1、NIL-T-632b3 47 m 7779706 0252647 T m F-7 F-YI-03 MIL-T- 6 3 2 63 (AR) 3 May 1978 MILITARY SPECFICATION TEST SET I ELECTRONIC SYSTEMS : M91 This specification is approved for use by the U.S. Army Armament Research and Development Command, and is available for use by al% Departments and Agencies of th
2、e Department of Defense. 1. SCOPE 1.1 This specification covers the performance and accept- ance inspection requirements for the Test Set, Electronic Syetems: PUQOB Dispenser. M91 associated with the M-130 Aircraft General 2. APPLICABLE DOCmNTS 2.1 The following documents of issue in effect on date
3、of irivitst%oua far bids or request for proposal, form a part of thbs spciflcat5on to the extent specfied herein. SPECIFICATIONS MILITARY MIE-Sa45743 - Soldering, Manual Type, High MIL-S-46844 - Solder Bath Soldering of Printed MIL-A-48078 - Ammunition, Standard Quality Reliability, Electronic Equip
4、ment Wiring Assemblies, Automatic Machine Type Assurance Provisions, General Specification For STANDARDS MILITARY MIL-STD- 105 - Sampling Procedures and Tables Inspection by Attributes FSC: 4925 Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use in
5、 improving this document should be addressed to: Commander, US Army Armament Research and Development Command, Attn. Dover, New Jersey 07801 by using the self-addressed Standardisation Document Improvement Prouosal (DD Form 1426) appearing at the end of this document or by letter. for Provided by IH
6、SNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-63Z63 44 777940b 0252648 L W MIL-T-63263 (AR) MIL-STD-331 - Fuze and Fuze Components, Environ- mental and Performance Tests For MIL-STD-810 - Environmental Test Methods MIL-STD-1169 - Packaging, Packing and Mar
7、king for Shipment of Inert Ammunition Components DRAWINGS (see 6 5) U.S. ARMY ARMAMENT RESEARCH AND DEVELOPMENT COMMAND PRODUCT AND PACKAGE DRAWINGS 9325900 - Test Set, Electronic Systems: 9327669 - Packing and Marking for Box Exterior INSPECTION EQUIPMENT DMWINGS 9311431. - Electronics Module 93114
8、34 - Dispenser Assembly 9310953 - Counter, Two Drum M9l for Test Set, Electronic Systems: E91 (Copies of specifications, s tandards , drawings and publications required by suppliers in connection with specific procurement functions should be obtained from the rocuring activity or as directed by the
9、Contracting Officer P . 2.2 Other publications. - The following documents form a part of this specification to the extent specified herein. Unless otherwise indicated, the issue in effect on the date of invitation or bids or request for proposal shall apply, CODE OF FEDERAL MGULATIONS Title 49 - Tra
10、nsportation, Parts 100-199 (The Code of Federal Regulations is available from the Super- intendent of Documents, U. SI Government Printing Officer, Washington, D.C. 20402. Orders should specify, “49 CFR 100-199 (latest revision)“) . 3. W,QUIWMENTS 3.1 Materials, - Materials shall be in accordance wi
11、th 3.2 Components and assemblies, - The components and assem- the applicable drawings and specifications, blies shazl comply with all requirements specified on drawing 9325900 and associated drawings and with al1 requirements specified in applicable specifications and standards , 2 Provided by IHSNo
12、t for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-63263 47 W 7797906 02526LI9 3 m TSTL-T-63263(AR) 3.3 Performance. - The M91 Test Set shall perform as specified herein. See Functional Test, 4.4.3.1. 3.4 Environmental re uirements. - The test methods in except fo
13、r temperature humidity which is contained in MIL- the following subparagrap - s are contained in MIL-STD-810, STD- 331, 3.4.1 Transportation vibration. - The M91 Test Set shall perform all functions satisfactorily after being subjected to Method 514.2, Procedure X. 3.4.2 Helicopter vibration. - The
14、M91 Test Set shall Derform all- functions satisfactorily after being subjected 4- - to Method 514.2, Procedure IIc. 3.4.3 Temperature humidity, - The M91 Test Set shall perform all functions satisfactorily after being subjected to Test 105.1 of MIL-STD-331. (Two fourteen day cycles shall be complete
15、d for a total test pgriod of 28 days except -65F shall be used in lieu of -80 F for storage temperature.) 3.5 Wiring and soldering. - Soldering of electrical wires, cables, connectors, components and assemblies shall be per- formed in a thorough, workmanlike manner in accordance wit W E: O u F I- a
16、J= v) E Id E Y L .I- P a L O ll- O a, U C al w 2 t Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-632b3 i-17 777770b 0252bb7 5 9 I- Il. O - c (TI E 6 c W v) V *I- L iu i, W I- ln F b “i b. * - NNNh mmmm o. “i“. mm I gJ N N“ u 2 E 8 21 Provided
17、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I i 5, M z :QI ro i n e lu el- l- VI o .b L O L a x o (d 07 c 3t U m a I- W P B I_ I I I N * U er U W E a P a E O z c n WE! gi2 ou 22 Provided by IHSNot for ResaleNo reproduction or networking permitted without
18、 license from IHS-,-,-t W I v) * m c-“ L O v- L O *I- L W U xr wcn E x O c3 ow v-* L 23 h Cu F . . E c 11: O i. K O I- al- .I- .I- *I- rJN mh mm tnm XX MM O0 tn0 bb coa -_ .* O0 OF W - W 2 L m m W SU on aw *IA so ux W * aw TE *o u *w SLI W *o X+U ww Wl- wl- a -rn w *mm *I- s- h LL uow mu o awL aOE u
19、 n.r x xwx O0 mm wn mn L O * u L OQ u .l- ET .l- ln != SA .I- L mo Wb EL O xo 111 v- EO O W oV SE *I- w AU L al- a ZLJ e GE .l- on E E 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-63Zb3 q7 m 9777906 0252b70 5 MIL-T-63263 (A) 4.4.3 Lesting
20、4.4.3.1 Functioning. - Major Defect - Each M91 Test Set shall be subjected to this test. The test shall be performed as specified in 4.5.1 using equipment in accordance with 4.4.4. If any unit fails to comply with the applicable requirements, it shall be classified defective and removed from the lot
21、, 4.4.3.2 Helicopter vibration. - Major Defect - Each M91 Test Set submitted for first article testing: shall be subiected to this test. using equipment in accordance with 4.4.4. to comply with the applicable requirements, the first article sample sha21 be rejected. The test shall be performed as sp
22、ecified i6 4.5.2 If any unit fails 4.4.3.3 Transportation vibration. - Major Defect - Each M91 Test Set submitted for first article testing shall be sub- jected to this test. The test shall be performed as specified in 4.5.3 using equipment in accordance with 4.4.4, ails to comply with the applicabl
23、e requirements, the first article sample shall be rejected. M92 Test Set submitted for first article testing shall be sub- jected to this test. The test shall be performed as specified in 4,5,4 using equipment in accordance with 4.4.4. fails to comply with the applicable requirements, the f irst art
24、icle sample shall be rejected. 4.4.3,5 Improper soldering. - Major Defect - Each M91 Test Set: shall be inspected for improper soldering in accor- dance with MIL-S-45743 or MIL-S-46844 as applicable. If any wiring or printed circuit board assembly fails to comply with the requirements, the unit shal
25、l be classified defective and removed from the lot. If any unit 4.4,3,4 Temperature and humidity. - Major Defect - Each If any unit 4.4.4. Inspection equipment. - The inspection equipment r quired to perform the inspections and tests prescribed in this specification is identified in the “Paragraph R
26、eference/ Inspection Method“ column in the tables starting with para- graph 4.4.2.1, and the test method paragraphs (see 4.5). The contractor shall submit for approval, inspection equip- ment designs in accordance with the terms of the contract, See Section 6 o MIL-A-48078, and Section 6.3 herein, 2
27、4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-25 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-b32b3 Li9 W 9Ob 025Zb72-4 TEST SET-UP FOR M91 TEST SET 1491 Test Set -p- Test Set I Race Plat
28、e Breech Plate 1 i 1 Dispenser As s em b 1 .v J1 Pwr Cable 1 i-j Electryics I pl I- 9325989 Modul e : To El of Breech Plate - I Test Set Tester Ti White 28 VDC For M91 Test Set t Jack White Banana Plug Figure 1 26 Provided by IHSNot for ResaleNo reproduction or networking permitted without license f
29、rom IHS-,-,-MIL-63263 (AR) TEST SET TESTER FOR M91 TEST SET P1 (FIS31 24F-14-lSS) White Jack To El of Breech Plate FIGURE 2 27 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-b3263 49 9999906 025267i i m MIL-T-63263 (AR) 4.5 Test methods and pr
30、ocedures 4.5.1 Functionin - Utilizing the test equipment in accor- dance with me a e M91 Test Set shall be installed in a suit- able test set up (see Figure 1) and subjected to the following procedure: (Note: The conttractor may submit an alternate proposal for test equipment and test procedures) FL
31、NCTIONAL TEST M91 TEST SET PW-SETTTNG REQUZRIEME“: “START/HOME“ position. in the “C“ position. the “OFF“ pos ition , EolLows : 1, 2, Dispenser Assembly,-The “C-F“ select switch must be 3, Test Set Tester.-The “Stray Voltage“ switch must be in 4. Electronic Module, -Set the “CHAFF“ program switches a
32、s M91 Test Set,-The “test sequence“ switch must be in the Salvo: count = 8; interval = 1. Burst: count = 3; interval = ,l OPERATION PROCEDURE: 1, On Test Set Tester, set power switch (SI) to “on“ position, Lamp (DSL) lights. On M91 Test Set, “TS PWR ON“ lamp lights and remains on throughout the test
33、. 2, a. Press-to-test each lamp (4); Each lamp should light, b. Rotate “Test Sequence“ switch to “TS RESET“ position, On M91 Test Set, perform the following sequence of tests: No visual. indication should occur. c, Rotate “Test Sequence“ switch to IS V SELF TEST“ pos- d. Rotate “Test Sequence“ switc
34、h (clockwise) to “T S Re- ition, The “Stray Voltage“ lamp should light. set“ position, “Stray Voltage“ lamp should go out, 28 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without
35、 license from IHS-,-,-a. Rotate (counter-clockwise) “Test Sequence“ switch to “Sys Not Reset“ position; the “Sys Not Reset“ lamp should light. b. Press and release the “Manual System Reset“ switch; the “Sys Not Reset“ lanp should go out c. Rotate (counter-clockwise) “Test Sequence“ switch thru “Stra
36、y Volt“ to “T.S. Reset“ position; the “Dispense Complete“ lamp should go out. d. Rotate (counter-clockwise) “Test Sequence“ switch to “START/HOME“ position, (NOTE: While you are switching thru “SV Self Test“ position, the “Stray Voltage“ lamp (red) will light, then go off. When passing thru TS reset
37、 position. When the switch is returned to the “START/HOME“ position, only the “T.S. Power On“ lamp should remain on. 10. On Test Set Tester, set the “Power“ switch (S1) to the “OFF“ position, On M91 Test Set, the “T.S. PWR ON“ lamp should go sut. with 4,4,4, subject each first article unit to the vi
38、bration requirements of MIL-STD-810, Method 514.2, Procedure TIC to verify conformance to 3.4.1. Following this test examine each M91 Test Set for evidence of damage and submit each item to the procedure of 4.5.1. the applicable requiremetns shall be rejected. 4.5.2 Helicopter vibration. - Using equ
39、ipment in accordance Any item which fails to comply to 4.5.3 Transportation vibration, - Using equipment in accordance with 4.4.4. subiect each first article unit to the vibration requirements-of MIL-STD-810C, Method 514,2, Procedure X to verify conformance to 3.4.2. Following this test, inspect eac
40、h M91 Test Set for evidence of damage and submit each item the procedure of 4.5.1. fails to comply to the applicable requirements shall be re- jected. Any item which 4.5.4 Temperature and humidity. - Using equipment in accordance with 4.4.4, subject each first article unit to test 105 of MIL-STD-331 to verify conformance to 3.4.3, Following this 28 day test, lower the chamber temperature to 130F minimum and allow to stabilize for a minimum of 4 hours. 30 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-
