1、*USACE / NAVFAC / AFCESA / NASA UFGS-04 21 26 (November 2009)-Preparing Activity: USACE SupersedingUFGS-04 21 26 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION TABLE OF CONTENTSDIVISION 04 - MASONRYSECTION 04 21 26GLAZED STRUCTURAL
2、 CLAY TILE AND PREFACED CONCRETE MASONRY UNITS11/09PART 1 GENERAL1.1 REFERENCES1.2 SUBMITTALS1.3 DELIVERY, STORAGE, AND HANDLINGPART 2 PRODUCTS2.1 SHAPES AND TOLERANCES2.2 CERAMIC GLAZED STRUCTURAL CLAY FACING TILE2.2.1 Facing Tile Sizes and Colors2.2.2 Facing Tile Schedule2.3 PREFACED CONCRETE MASO
3、NRY UNITS2.4 MORTAR AND GROUT2.4.1 Mortar2.4.2 Grout2.4.3 Non-Staining, Chemical Resistant Grout2.4.4 Colored Mortar2.4.5 Water2.5 ANCHORS AND TIES2.5.1 Galvanizing2.5.2 Rigid Anchors2.5.3 Wire Ties2.5.4 Horizontal TrussPART 3 EXECUTION3.1 PROTECTION3.2 INSTALLATION3.3 MORTAR3.4 JOINTS3.4.1 Tooled J
4、oints3.4.2 Control Joints3.4.3 Non-Staining Grouted Joints3.4.4 Other Work3.4.5 Bonding and AnchoringSECTION 04 21 26 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-3.4.6 Anchor to Structural Elements3.4.7 Double-Faced Bases or Partitions3.4.8
5、 Ends of Partitions3.5 POINTING AND CLEANING- End of Section Table of Contents -SECTION 04 21 26 Page 2Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-04 21 26 (November 2009)-Preparing Activity: USACE Superseding
6、UFGS-04 21 26 (April 2006)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION 04 21 26GLAZED STRUCTURAL CLAY TILE AND PREFACED CONCRETE MASONRY UNITS11/09*NOTE: This guide specification covers the requirements for application methods for ceramic gl
7、azed structural clay facing tile units and prefaced concrete masonry units.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove information and requirements not
8、required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of technical proponents, including their organization designation and telephone numbe
9、r, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).*PART 1 GENERAL*NOTE: The following information should be indicated on the project drawings:1. Schedule of location of types, bonds and colors of the facing tile or prefaced masonry units.2. Lo
10、cation of control and expansion joints.3. Connections to structural elements and lateral support.4. Anchorage to floors, ceilings, and abutting walls.SECTION 04 21 26 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-5. Lintels.6. Detail built-in
11、 electrical or mechanical equipment.7. Fire Rating. Show special connections or details.*1.1 REFERENCES*NOTE: This paragraph is used to list the publications cited in the text of the guide specification. The publications are referred to in the text by basic designation only and listed in this paragr
12、aph by organization, designation, date, and title.Use the Reference Wizards Check Reference feature when you add a RID outside of the Sections Reference Article to automatically place the reference in the Reference Article. Also use the Reference Wizards Check Reference feature to update the issue d
13、ates.References not used in the text will automatically be deleted from this section of the project specification when you choose to reconcile references in the publish print process. *The publications listed below form a part of this specification to the extent referenced. The publications are refe
14、rred to within the text by the basic designation only.ASTM INTERNATIONAL (ASTM)ASTM A 153/A 153M (2009) Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel HardwareASTM A 568/A 568M (2009) Standard Specifications for Steel, Sheet, Carbon, and High-Strength, Low-Alloy, Hot-Rolled and
15、Cold-Rolled, General Requirements forASTM A 82/A 82M (2007) Standard Specification for Steel Wire, Plain, for Concrete ReinforcementASTM C 126 (2009) Standard Specification for Ceramic Glazed Structural Clay Facing Tile, Facing Brick, and Solid Masonry UnitsASTM C 270 (2008a) Standard Specification
16、for Mortar for Unit MasonryASTM C 476 (2009) Standard Specification for Grout SECTION 04 21 26 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-for MasonryASTM C 744 (2008) Prefaced Concrete and Calcium Silicate Masonry UnitsASTM C 90 (2009) Loa
17、dbearing Concrete Masonry UnitsTILE COUNCIL OF AMERICA (TCA)TCA Hdbk (2007) Handbook for Ceramic Tile Installation1.2 SUBMITTALS*NOTE: Review submittal description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the pr
18、oject. Submittals should be kept to the minimum required for adequate quality control.A “G” following a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be
19、 reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is sufficiently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the
20、 “G“ designation to indicate the approving authority. Codes for Army projects using the Resident Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the District Office); “AO“ for Area Office; “RO“ for Resident Office; and
21、 “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required for submittals with a “G“ desi
22、gnation; submittals not having a “G“ designation are for Contractor Quality Control approval. information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in accordance with Section 01 33 00 SUB
23、MITTAL PROCEDURES:SD-03 Product DataCeramic Glazed Structural Clay Facing TilePrefaced Concrete Masonry UnitsSECTION 04 21 26 Page 5Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Manufacturers descriptive data.SD-04 SamplesCeramic Glazed Structural
24、Clay Facing TilePrefaced Concrete Masonry UnitsSubmit three _ individual units of each color showing texture and the extreme variations in each color. Submit one of each shaped unit in each color.Ceramic Glazed Structural Clay Facing TilePrefaced Concrete Masonry UnitsBefore starting ceramic glazed
25、structural clay facing tile and prefaced concrete masonry unit work, erect where directed, a sample panel, approximately 1200 mm long by 1200 mm high 4 feet long by 4 feet high of each type of unit approved by the Contracting Officer. Show the workmanship, bond, jointing, range of color of units, an
26、d mortar color. Match workmanship of panels throughout the project with that of the approved sample.SD-07 CertificatesCeramic Glazed Structural Clay Facing TilePrefaced Concrete Masonry UnitsCertificates of compliance stating that the materials meet the specified requirements.1.3 DELIVERY, STORAGE,
27、AND HANDLINGa. Pack glazed structural clay tile and prefaced masonry in the manufacturers standard paper cartons, trays, or shrink wrapped pallets with a divider between each unit. Do not stack pallets. Do not remove units from cartons until cartons are placed on scaffolds or in the location where u
28、nits are to be laid.b. Furnish packaged cementitious materials in bags displaying the manufacturers trademark and type. Material shall be dry and free of lumps when delivered. Store material in dry, weathertight, and properly ventilated structures. Different brands or types of mortar shall be stored
29、 separately.c. Store and handle aggregates in a manner that will prevent intermixing with foreign matter.d. Store anchors and ties in containers, in a dry and weathertight structure.PART 2 PRODUCTS2.1 SHAPES AND TOLERANCESa. Provide units of shapes indicated or necessary for proper installation. Unl
30、ess indicated otherwise, vertical external corners, sills, jambs, and caps shall be bullnosed; lintels and internal corners shall be square. Bases shall be flush with the SECTION 04 21 26 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-wall sur
31、face above. Where base course only is provided, the base shall be coved to ceramic tile or terrazzo floors.b. Provide manufactured bond beam and open end units where required for placement of reinforcing.2.2 CERAMIC GLAZED STRUCTURAL CLAY FACING TILE*NOTE: Give the designation of ceramic glazed stru
32、ctural clay facing tile indicated on the project drawings.Specify Grade SS, Type I for walls laid in stack bond; Grade S, Type I is supplied if nothing is specified. Type II is double faced.Normally, prefaced concrete masonry units will be specified as a Contractors option to ceramic glazed structur
33、al clay facing units. Structurally the units will be considered as equal.*Provide facing tile indicated as _, conforming to ASTM C 126, Type I, Grade SS S glaze as indicated. In two-faced walls, Type II units may be used for the base course. Provide all shapes and sizes for a complete installation.
34、Bullnose units shall be used along sills and caps and at vertical external corners including door jambs, window jambs, and other such openings. Base units shall be coved to meet finished floor surfaces where ceramic tile floor occurs. Backs of units exposed in unfinished rooms shall be smooth and fr
35、ee from glaze. Backs of units receiving plaster shall be scored, combed, or otherwise roughened. Surfaces receiving mortar shall be reasonably free from glaze and suitable for receiving mortar. Tile for fire rated walls shall have the percent of solid required for that rating.2.2.1 Facing Tile Sizes
36、 and ColorsProvide as indicated. Variations in color and texture of finished surfaces of facing tile units shall not exceed the range of the approved samples. Size and color of facing tile in spaces not scheduled shall be as selected from the manufacturers standard colors. Tile glazing shall be opaq
37、ue as tested in ASTM C 126.2.2.2 Facing Tile Schedule*NOTE: Appropriate information should be indicated. Include this schedule for information that it is not convenient to indicate on the project drawings. Select colors from manufacturers standard colors.*Nominal Face Color of Color ofLocation Dimen
38、sions Field Base_ _ _ _SECTION 04 21 26 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-2.3 PREFACED CONCRETE MASONRY UNITS*NOTE: Grade S block may be specified for interior units that are not subject to severe conditions. Shower rooms and food
39、 preparation areas should be Grade N. Check local availability.Bullnose units will be specified only in cases where sharp corners are considered objectionable, such as in heavy traffic areas. If bullnose units are specified, the locations of use will be detailed on the drawings and/or listed in this
40、 paragraph.*Prefaced concrete masonry units may may not be provided in lieu of ceramic glazed structural clay facing tile units. Where prefaced concrete masonry units are provided, concrete masonry unit backing may be omitted when the nominal thickness of the prefaced concrete masonry units is the s
41、ame as the total indicated nominal thickness of the facing tile plus the backing. Prefaced concrete masonry units shall conform to ASTM C 744 using masonry units conforming to ASTM C 90. The facing shall turn over the edges and ends of the unit at least 10 mm 3/8 inch in the direction of the thickne
42、ss of the unit to form a lip at least 2 mm 1/16 inch thick. Variation in color and texture shall not exceed that of the approved samples. All shapes and sizes shall be provided for a complete installation. Bullnose units shall be used along sills and caps and at vertical external corners including d
43、oor jambs, window jambs, and other such openings. Radius of the bullnose shall be 25 mm 1 inch. Base units shall be coved to meet finished floor surfaces where ceramic tile floor occurs.2.4 MORTAR AND GROUT*NOTE: This section does not provide for specialized mortar uses such as chimney, structurally reinforced masonry, and acid resistant mortars.*2.4.1 MortarASTM C 270, Type S or N, Type I portland cement, Type IP blended hydraulic cement, or masonry cement, standard gray in color ,