1、*USACE / NAVFAC / AFCESA / NASA UFGS-09 97 02 (November 2009)-Preparing Activity: USACE (CW) SupersedingUFGS-09 97 02 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION TABLE OF CONTENTSDIVISION 09 - FINISHESSECTION 09 97 02PAINTING: HYD
2、RAULIC STRUCTURES11/09PART 1 GENERAL1.1 LUMP SUM PRICE1.1.1 Painting: Hydraulic Structures1.1.1.1 Payment1.1.1.2 Unit of Measure1.2 REFERENCES1.3 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTS1.3.1 Safety1.3.1.1 Abrasive Blasting1.3.1.2 Workers Other Than Blasters1.3.1.3 Cleaning Before and After Ab
3、rasive Blasting1.3.1.4 Pretreatment of Metals and Concrete with Acids1.3.1.5 Paint Mixing1.3.1.6 Confined Spaces1.3.1.7 Paint Spraying1.3.1.8 Explosion Proof Equipment1.3.1.9 Further Precautions1.3.1.10 Ignition Sources1.3.2 Health1.3.2.1 Air Monitoring1.3.2.2 Medical Status1.3.2.3 Change in Medical
4、 Status1.3.3 Environmental Protection1.3.3.1 Waste Classification, Handling, and Disposal1.3.3.2 Containment1.3.3.3 Visible Emissions Monitoring1.3.3.4 PM-10 Monitoring1.3.3.5 TSP Monitoring1.3.3.6 Water Quality1.3.3.7 Soil Quality1.4 SUBMITTALS1.5 QUALIFICATIONS1.5.1 Certified Environmental, Health
5、, and Safety Professionals1.5.2 Certified Lead Laboratory1.5.3 Qualified Painting ContractorSECTION 09 97 02 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-1.5.4 Qualified Hazardous Paint Removal Contractor1.5.5 Qualified Paint Applicator1.5.5
6、.1 Test Plate1.5.5.2 Certification Test Procedure1.5.5.3 Certification Criteria1.5.6 Coating Thickness Gage Qualification1.6 DELIVERY, STORAGE, AND HANDLING1.7 AMBIENT CONDITIONSPART 2 PRODUCTS2.1 SPECIAL PAINT FORMULAS2.2 PAINT FORMULATIONS2.2.1 Formula V-102e2.2.2 Formula V-106d2.2.3 Formula V-766
7、e2.2.4 Formula V-103C2.2.5 Formula VZ-108d2.2.6 Formula C-200a, Coal Tar-Epoxy (Black) Paint2.3 INGREDIENTS FOR SPECIAL PAINT FORMULAS2.3.1 Pigments and Suspending Agents2.3.1.1 Aluminum Powder2.3.1.2 Carbon Black2.3.1.3 Zinc Dust2.3.1.4 Iron Oxide2.3.1.5 Titanium Dioxide2.3.1.6 Suspending Agent E2.
8、3.1.7 Suspending Agent F2.3.2 Resins, Plasticizer, and Catalyst2.3.2.1 Plasticizer2.3.2.2 Vinyl Resin, Type 32.3.2.3 Vinyl Resin, Type 42.3.2.4 Ortho-phosphoric Acid2.3.3 Solvent and Thinners2.3.3.1 Methanol2.3.3.2 Methyl Ethyl Ketone2.3.3.3 Methyl Isobutyl Ketone2.3.3.4 Methyl Isoamyl Ketone2.3.3.5
9、 Toluene2.3.4 Silane B2.3.5 Propylene Oxide2.4 TESTING2.4.1 Chromatographic Analysis2.4.2 Vinyl PaintsPART 3 EXECUTION3.1 CLEANING AND PREPARATION OF SURFACES TO BE PAINTED3.1.1 General Requirements3.1.2 Ferrous Surfaces Subject to Atmospheric Exposures3.1.2.1 Coated Ferrous Surfaces Subject to Atmo
10、spheric Exposures3.1.3 Ferrous Surfaces Subject to Severe Exposure3.1.4 Damp and Wet Ferrous Metal Surfaces3.1.5 Non-Ferrous Metal Surfaces3.1.6 Concrete Surfaces3.1.7 Plaster Surfaces3.2 PAINT APPLICATION3.2.1 General3.2.2 Mixing and ThinningSECTION 09 97 02 Page 2Provided by IHSNot for ResaleNo re
11、production or networking permitted without license from IHS-,-,-3.2.3 Time Between Surface Preparation and Painting3.2.4 Method of Paint Application3.2.5 Coverage and Film Thickness3.2.5.1 Measurement on Ferrous Metal3.2.5.2 Measurements on Nonferrous Metal3.2.6 Progress of Painting Work3.2.7 Contac
12、ting Surfaces3.2.8 Drying Time Prior to Immersion3.2.9 Protection of Painted Surfaces3.2.10 Vinyl Paints3.2.10.1 General3.2.10.2 Vinyl Zinc-Rich Primer3.2.10.3 Vinyl Paints3.2.11 Coal Tar-Epoxy (Black) Paint (Formula C-200a)3.2.11.1 Mixing3.2.11.2 Application3.2.11.3 Subsequent Coats3.2.11.4 Ambient
13、 Temperature3.2.11.5 Safety3.3 PAINT SYSTEMS APPLICATION3.3.1 Fabricated and Assembled Items3.3.2 Surface Preparation3.3.3 System No. 13.3.4 System No. 33.3.5 System No. 3-A-Z3.3.6 System No. 43.3.7 System No. 5-A-Z3.3.8 System No. 5-C-Z3.3.9 System No. 5-D3.3.10 System No. 5-E-Z3.3.11 System No. 63
14、.3.12 System No. 6-A-Z3.3.13 System No. 73.3.14 System No. 83.3.15 System No. 103.3.16 System No. 123.3.17 System No. 173.3.18 System No. 183.3.19 System No. 213.3.20 System No. 21-A-Z3.3.21 System No. 223.3.22 System No. 23-A-Z3.3.23 System No. 23-B-Z3.3.24 System No. 23-C-Z3.3.25 System No. 23-D3.
15、3.26 System No. 23-E3.3.27 Protection of Nonpainted Items and Cleanup3.4 INSPECTION3.5 PAINTING SCHEDULES- End of Section Table of Contents -SECTION 09 97 02 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-0
16、9 97 02 (November 2009)-Preparing Activity: USACE (CW) SupersedingUFGS-09 97 02 (May 2009)UNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2009*SECTION 09 97 02PAINTING: HYDRAULIC STRUCTURES11/09*NOTE: This guide specification covers the requirements for the
17、 preparation of surfaces and the application of paints for hydraulic structures and appurtenant items.Edit this guide specification for project specific requirements by adding, deleting, or revising text. For bracketed items, choose applicable items(s) or insert appropriate information.Remove inform
18、ation and requirements not required in respective project, whether or not brackets are present.Comments and suggestions on this guide specification are welcome and should be directed to the technical proponent of the specification. A listing of technical proponents, including their organization desi
19、gnation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).This guide specification includes tailoring options for Lead Paint Removal, Containment, TSP Monitoring, PM-10 Monitoring, Visible Emissions Monitoring, Confined Spac
20、e Work, QP-1 Qualified Painting Contractor, QP-2 Hazardous Paint Removal Contractor, Qualified Paint Applicator, Surface Prep - Atmospheric, Surface Prep - Immersion, Surface Prep - Nonferrous Surfaces, Surface Prep - Overcoating, Painting - Damp and Wet Surfaces, Painting - Concrete R 2005) Viscosi
21、ty by Ford Viscosity CupASTM D 1210 (2005) Fineness of Dispersion of Pigment-Vehicle Systems by Hegman-Type GageASTM D 153 (1984; R 2008) Specific Gravity of PigmentsASTM D 235 (2002; R 2008) Mineral Spirits (Petroleum Spirits) (Hydrocarbon Dry Cleaning Solvent)ASTM D 281 (1995; R 2007) Oil Absorpti
22、on of Pigments by Spatula Rub-OutASTM D 2917 (2007) Methyl Isoamyl KetoneASTM D 3465 (2000; R 2007) Standard Test Method for Purity of Monmeric Plasticizers by Gas ChromatographyASTM D 3721 (2005) Synthetic Red Iron Oxide PigmentASTM D 4417 (2003) Field Measurement of Surface Profile of Blast Cleane
23、d SteelASTM D 520 (2000; R 2005) Zinc Dust PigmentASTM D 561 (1982; R 2008) Carbon Black Pigment for PaintASTM D 7091 (2005) Standard Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals and Nonmagnetic, Nondestructive Coatings Applied to No
24、n-Ferrous MetalsASTM D 740 (2005) Methyl Ethyl KetoneASTM D 841 (2002e1; R 2008) Nitration Grade TolueneASTM D 962 (1981; R 2008e1) Aluminum Powder and Paste Pigments for PaintsSECTION 09 97 02 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AS
25、TM E 1347 (2006) Color and Color Difference Measurement by Tristimulus (Filter) ColorimetryINTERNATIONAL SAFETY EQUIPMENT ASSOCIATION (ISEA)ISEA Z358.1 (2004) Emergency Eyewash and Shower EquipmentMASTER PAINTERS INSTITUTE (MPI)MPI 114 (Oct 2009) Interior Latex, Gloss, MPI Gloss Level 6MPI 212 (Oct
26、2009) Floor Coating, Thin Film, for Aircraft Maintenance FacilitiesMPI 46 (Oct 2009) Interior Enamel UndercoatMPI 47 (Oct 2009) Interior Alkyd, Semi-Gloss, MPI Gloss Level 5MPI 48 (Oct 2009) Interior Alkyd, Gloss, MPI Gloss Level 6MPI 49 (Oct 2009) Interior Alkyd, Flat, MPI Gloss Level 1MPI 50 (Oct
27、2009) Interior Latex Primer SealerMPI 51 (Oct 2009) Interior Alkyd, Eggshell, MPI Gloss Level 2MPI 52 (Oct 2009) Interior Latex, MPI Gloss Level 3MPI 53 (Oct 2009) Interior Latex, Flat, MPI Gloss Level 1MPI 54 (Oct 2009) Interior Latex, Semi-Gloss, MPI Gloss Level 5NATIONAL FIRE PROTECTION ASSOCIATI
28、ON (NFPA)NFPA 70 (2008; AMD 1 2008) National Electrical Code - 2008 EditionNATIONAL INSTITUTE FOR OCCUPATIONAL SAFETY AND HEALTH (NIOSH)NIOSH 98-119 (1998; 4th Ed) Supplement 2 to NIOSH Manual of Analytical MethodsTHE SOCIETY FOR PROTECTIVE COATINGS (SSPC)SSPC Guide 6 (2004) Guide for Containing Deb
29、ris Generated During Paint Removal OperationsSSPC PS 26.00 (2000; E 2004) Aluminum Pigmented Epoxy SECTION 09 97 02 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Coating System Materials Specification, Performance-Based (Type I for use over B
30、last Cleaned Steel and Type II for use over Hand Cleaned Steel)SSPC Paint 16 (2006) Paint Specification No. 16 Coal Tar Epoxy-Polyamide Black (or Dark Red) PaintSSPC Paint 20 (2002; E 2004) Paint Specification No. 20 Zinc-Rich Coating Type I Inorganic and Type II OrganicSSPC Paint 25 (1997; E 2004)
31、Paint Specification No. 25 Zinc Oxide, Alkyd, Linseed Oil Primer for Use Over Hand Cleaned Steel Type I and Type IISSPC Paint 27 (1982; E 2004) Paint Specification No. 27 Basic Zinc Chromate-Vinyl Butyral Wash PrimerSSPC Paint 33 (2006) Paint Specification No. 33 Coal Tar Mastic, Cold-AppliedSSPC Pa
32、int 36 (2006) Paint Specification No. 36 Two-Component Weatherable Aliphatic Polyurethane Topcoat, Performance-BasedSSPC Paint 38 (2006) Paint Specification No. 38 Single-Component Moisture-Cure Weatherable Aliphatic Polyurethane Topcoat, Performance-BasedSSPC Paint 40 (2007) Paint Specification No.
33、 40 Zinc-Rich Moisture-Cure Polyurethane Primer, Performance-BasedSSPC Paint 41 (2008) Paint Specification No. 41 Moisture-Cured Polyurethane Primer or Intermediate Coat, Micaceous Iron Oxide Reinforced, Performance-BasedSSPC QP 1 (1998; E 2004) Standard Procedure for Evaluating Painting Contractors
34、 (Field Application to Complex Industrial Structures)SSPC QP 2 (2000; E 2004; E 2007) Standard Procedure for the Qualification of Painting Contractors (Field Removal of Hazardous Coatings from Complex Structures)SSPC SP 1 (1982; E 2004) Solvent CleaningSSPC SP 3 (2004; E 2004) Power Tool CleaningSSP
35、C SP 5 (2007) White Metal Blast CleaningSSPC SP 6 (2007) Commercial Blast CleaningSECTION 09 97 02 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-SSPC SP 7 (2007) Brush-Off Blast CleaningU.S. ARMY CORPS OF ENGINEERS (USACE)EM 385-1-1 (2008) Sa
36、fety and Health Requirements ManualU.S. DEPARTMENT OF DEFENSE (DOD)MIL-DTL-24441 (Rev D) Paint, Epoxy-PolyamideU.S. GENERAL SERVICES ADMINISTRATION (GSA)CID A-A-3130 (Rev A) Paint (For Application to Wet Surfaces)FED-STD-595 (Rev B; Am 1) Colors Used in Government ProcurementU.S. NATIONAL ARCHIVES A
37、ND RECORDS ADMINISTRATION (NARA)29 CFR 1910 Occupational Safety and Health Standards29 CFR 1910.134 Respiratory Protection29 CFR 1910.146 Permit-required Confined Spaces29 CFR 1910.20 Access to Employee Exposure and Medical Records29 CFR 1910.94 Ventilation29 CFR 1926.62 Lead40 CFR 117 Determination
38、 of Reportable Quantities for Hazardous Substances40 CFR 122 EPA Administered Permit Programs: The National Pollutant Discharge Elimination System40 CFR 261 Identification and Listing of Hazardous Waste40 CFR 262 Standards Applicable to Generators of Hazardous Waste40 CFR 262.22 Number of Copies40 C
39、FR 263 Standards Applicable to Transporters of Hazardous Waste40 CFR 302 Designation, Reportable Quantities, and Notification40 CFR 355 Emergency Planning and Notification40 CFR 50 National Primary and Secondary Ambient Air SECTION 09 97 02 Page 9Provided by IHSNot for ResaleNo reproduction or netwo
40、rking permitted without license from IHS-,-,-Quality Standards40 CFR 50.12 National Primary and Secondary Ambient Air Quality Standards for Lead40 CFR 50.6 National Primary and Secondary Ambient Air Quality Standards for PM1040 CFR 58 Ambient Air Quality Surveillance40 CFR 60 Standards of Performanc
41、e for New Stationary Sources49 CFR 171 General Information, Regulations, and Definitions1.3 SAFETY, HEALTH, AND ENVIRONMENTAL REQUIREMENTSPerform work in accordance with all applicable health, safety, and environmental requirements as well as EM 385-1-1. Submit matters of Interpretation of Safety, H
42、ealth, and Environmental Requirements to the Contracting Officer for resolution before starting work. Where the regulations conflict, the most stringent requirements shall apply. This paragraph supplements the health, safety, and environmental requirements of EM 385-1-1.1.3.1 SafetySubmit a Safety P
43、lan and a Ventilation Assessment Plan. Comply with all applicable safety standards.1.3.1.1 Abrasive BlastingFor abrasive blasting comply with the requirements in Section 06.H of EM 385-1-1. In addition to the requirements in Section 20 of EM 385-1-1, use hoses and hose connections of a type to preve
44、nt shock from static electricity. Hose lengths shall be joined together by approved couplings of a material and type designed to prevent erosion and weakening of the couplings. The couplings and nozzle attachments shall fit on the outside of the hose and designed to prevent accidental disengagement.
45、1.3.1.2 Workers Other Than BlastersProtect workers, other than blasting operators working in close proximity to abrasive blasting operations, by utilizing MSHA/NIOSH-approved half-face or full-face air purifying respirators equipped with high-efficiency particulate air (HEPA) filters, eye protection
46、 meeting or exceeding ASSE/SAFE Z87.1 and hearing protectors (ear plugs and/or ear muffs) providing a noise reduction rating of at least 20 dBA or as needed to provide adequate protection. Personal protective equipment shall be provided where required by 29 CFR 1910.146 and in accordance with 29 CFR
47、 1910, Subpart I.1.3.1.3 Cleaning Before and After Abrasive BlastingCleaning with compressed air shall be in accordance with Section 20.B.5 of EM 385-1-1 and personnel shall be protected as specified in 29 CFR 1910.134. When cleaning with solvents, provide ventilation where required by 29 CFR 1910.146 or where the concentration of solvent vapors exceeds 10 SECTION 09 97 02 Page 10Provided by IHSNot fo
