1、*USACE / NAVFAC / AFCESA / NASA UFGS-48 13 19.00 10 (January 2008)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferences are in agreement with UMRL dated October 2008*SECTION TABLE OF CONTENTSDIVISION 48 - ELECTRICAL POWER GENERATIONSECTION 48 13 19.00 10TURBINE OIL11/08PART 1 G
2、ENERAL1.1 REFERENCES1.2 SUBMITTALSPART 2 PRODUCTS2.1 TURBINE OIL CHARACTERISTICS AND REQUIREMENTS2.1.1 General Properties2.1.2 Chemical And Physical Characteristics2.1.3 Degradation2.1.4 Homogeneity2.1.5 CompatibilityPART 3 EXECUTION3.1 PRE-DELIVERY TESTING3.2 DELIVERY3.3 INSPECTION AND ACCEPTANCE-
3、End of Section Table of Contents -SECTION 48 13 19.00 10 Page 1Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-*USACE / NAVFAC / AFCESA / NASA UFGS-48 13 19.00 10 (January 2008)-Preparing Activity: USACEUNIFIED FACILITIES GUIDE SPECIFICATIONSReferenc
4、es are in agreement with UMRL dated October 2008*SECTION 48 13 19.00 10TURBINE OIL11/08*NOTE: This guide specification covers the requirements for turbine oil for hydroelectric power plants. Comments and suggestions on this guide specification are welcome and should be directed to the technical prop
5、onent of the specification. A listing of technical proponents, including their organization designation and telephone number, is on the Internet.Recommended changes to a UFGS should be submitted as a Criteria Change Request (CCR).Use of electronic communication is encouraged.Brackets are used in the
6、 text to indicate designer choices or locations where text must be supplied by the designer.*PART 1 GENERALThis specification covers zinc and chlorine-free rust and oxidation inhibited (R E 2005) Standard Test Method for Corrosiveness to Copper from Petroleum Products by Copper Strip Test - IP Desig
7、nation: 154/93ASTM D 1401 (2002) Standard Test Method for Water Separability of Petroleum Oils and Synthetic FluidsASTM D 2270 (2004) Standard Practice for Calculating Viscosity Index from Kinematic Viscosity at 40 and 100C - IP Designation: 226/91 (95); British Standard 4459ASTM D 2272 (2002) Stand
8、ard Test Method for Oxidation Stability of Steam Turbine Oils by Rotating Pressure VesselASTM D 3427 (2007) Standard Test Method for Air Release Properties of Petroleum OilsASTM D 4057 (2006) Standard Practice for Manual Sampling of Petroleum and Petroleum ProductsASTM D 4177 (1995; R 2005) Standard
9、 Practice for Automatic Sampling of Petroleum and Petroleum ProductsASTM D 445 (2006) Standard Test Method for Kinematic Viscosity of Transparent and Opaque Liquids (and the Calculation of Dynamic Viscosity)ASTM D 6304 (2007) Standard Test Method for Determination of Water in Petroleum Products, Lub
10、ricating Oils, and Additives by Coulometric Karl Fischer TitrationASTM D 664 (2007) Standard Test Method for Acid Number of Petroleum Products by Potentiometric TitrationSECTION 48 13 19.00 10 Page 3Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-AST
11、M D 665 (2006) Standard Test Method for Rust-Preventing Characteristics of Inhibited Mineral Oil in the Presence of Water - IP Designation: 135/93ASTM D 7155 (2006) Standard Practice for Evaluating Compatibility of Mixtures of Turbine Lubricating OilsASTM D 892 (2006; E 2007) Standard Test Method fo
12、r Foaming Characteristics of Lubricating OilsASTM D 92 (2005a) Standard Test Method for Flash and Fire Points by Cleveland Open Cup TesterASTM D 943 (2004) Standard Test Method for Oxidation Characteristics of Inhibited Mineral Oils - British Standard 4388ASTM D 97 (2008) Pour Point of Petroleum Pro
13、ductsINTERNATIONAL ORGANIZATION FOR STANDARDIZATION (ISO)ISO 11171 (1999; Corrigendum 1 2001) Hydraulic Fluid Power - Calibration of Automatic Particle Counters for Liquids - First EditionISO 4406 (1999) Hydraulic Fluid Power - Fluids - Method for Coding the Level of Contamination by Solid Particles
14、 - Second Edition1.2 SUBMITTALS*NOTE: Review Submittal Description (SD) definitions in Section 01 33 00 SUBMITTAL PROCEDURES and edit the following list to reflect only the submittals required for the project. Submittals should be kept to the minimum required for adequate quality control.A “G” follo
15、wing a submittal item indicates that the submittal requires Government approval. Some submittals are already marked with a “G”. Only delete an existing “G” if the submittal item is not complex and can be reviewed through the Contractors Quality Control system. Only add a “G” if the submittal is suff
16、iciently important or complex in context of the project.For submittals requiring Government approval on Army projects, a code of up to three characters within the submittal tags may be used following the “G“ designation to indicate the approving authority. Codes for Army projects using the Resident
17、Management System (RMS) are: “AE“ for Architect-Engineer; “DO“ for District Office (Engineering Division or other organization in the SECTION 48 13 19.00 10 Page 4Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-District Office); “AO“ for Area Office;
18、 “RO“ for Resident Office; and “PO“ for Project Office. Codes following the “G“ typically are not used for Navy, Air Force, and NASA projects.Choose the first bracketed item for Navy, Air Force and NASA projects, or choose the second bracketed item for Army projects.*Government approval is required
19、for submittals with a “G“ designation; submittals not having a “G“ designation are for Contractor Quality Control approval.for information only. When used, a designation following the “G“ designation identifies the office that will review the submittal for the Government. Submit the following in acc
20、ordance with Section 01 33 00 SUBMITTAL PROCEDURES:SD-03 Product DataChemical and Physical Characteristics of Oil; G; G, _Furnish _ copies of certified test data, which show that the oil meets or exceeds characteristics values specified in TABLE 1. The certified test data shall be submitted for appr
21、oval 30 days before the oil delivery.SD-04 Samples *NOTE: Delete bracketed part of paragraph for new construction. When soliciting for new contracts or orders using this specification for purchase of turbine oil that will be mixed with the in-service oil or as a replacement oil, the government shoul
22、d require all offerors to provide a 4-liter (1-gallon) sample of the proposed oil, which must meet the requirements of this specification in order to be eligible for award. The Government may test this oil for compatibility with the in-service oil by sending a portion (1 qt) of new oil in an unmarke
23、d container, and a sample of in-service oil to a lab. Prior to awarding the Contract, the compatibility of new oil must be verified by the ASTM D 7155-06 test, Standard Practice for Evaluating Compatibility of Mixtures of Turbine Lubricating Oils. The remaining quantity of new oil should be retained
24、 by the Government for possible further testing. Compatibility testing should be performed at no charge to the bidders. *Turbine oil; G; G, _Send 4 Lone gallon of oil to the Government along with the bid. This oil shall be closely representative to the oil being offered in the bid. The Government pl
25、ans to send a literquart of this oil in an unmarked container to an independent laboratory for compatibility testing with the in-service oil. The compatibility testing will be performed at no charge to the prospective bidder. SECTION 48 13 19.00 10 Page 5Provided by IHSNot for ResaleNo reproduction
26、or networking permitted without license from IHS-,-,-If the submitted oil sample is found to be incompatible with the in-service oil, this oil will not be further considered in the Contract awarding process. PART 2 PRODUCTS2.1 TURBINE OIL CHARACTERISTICS AND REQUIREMENTS2.1.1 General PropertiesThe t
27、urbine oil shall be a blend of virgin petroleum-based stocks plus additives, free of zinc and chlorine, resulting in high-grade turbine oil having anti-rust, anti-oxidation and anti-foaming properties suitable for use in hydraulic turbines, generator bearings, Kaplan turbine hubs and related applica
28、tions. Chemical and physical characteristics of oil shall meet or exceed the requirements listed in TABLE 1. Oil characteristics shall be determined by tests conducted in accordance with the tests methods as noted in the table.2.1.2 Chemical And Physical Characteristics*NOTE: Additional characterist
29、ics or changes in listed values should not be included in the specifications without prior consultation with the technical proponent of the specification. Corps Districts/Project offices can contact Hydroelectric Design Center for assistance and/or request additional information/clarification relate
30、d to the information contained in the entire document (POC: John Micetic, 503.808.4216 or john.s.miceticusace.army.mil).*The turbine oil shall conform to the requirements established in TABLE 1 when tested according to the standards indicated.TABLE 1: CHEMICAL AND PHYSICAL CHARACTERISTICS REQUIREMEN
31、TS AND TEST METHODS FOR RUST AND OXIDATION (R&O) INHIBITED ISO 68 & 100 TURBINE OILSChemical and Physical CharacteristicsRequirementsISO 68 OilRequirements ISO 100 OilTest MethodViscosity at 40 C, centistokes (cSt)65 - 70 95 - 102 ASTM D 445Viscosity Index, minimum 98 95 ASTM D 2270Flash Point, mini
32、mum, C (F) 204 (400) 210 (410) ASTM D 92Pour Point, maximum, C (F) -9 (16) -9 (16) ASTM D 97Acid Number (AN) mg KOH/g, maximum0.15 0.15 ASTM D 664SECTION 48 13 19.00 10 Page 6Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Chemical and Physical Chara
33、cteristicsRequirementsISO 68 OilRequirements ISO 100 OilTest MethodOxidation Stability by Rotating Pressure Vessel Oxidation Test (RPVOT), minutes, minimum500 500 ASTM D 2272Oxidation Characteristics, mg KOH/g, max0.5* 0.5* ASTM D 943Rust Preventive Characteristics, Procedures “A“ and “B“Pass Pass A
34、STM D 665Water Content, parts per million (ppm), max250 250 ASTM D 6304Water Separability of Petroleum Oil40-40-0 (30) 40-40-0 (60) ASTM D 1401Corrosion from Oil by Copper Strip Tarnish TestClass 1 Class 1 ASTM D 130Foaming characteristics after 5 minutes blowing period:Sequence 1, foam volume in ml
35、, maximum100 100 ASTM D 892 (Option “A“ excluded)Sequence 2, foam volume in ml, maximum50 50Sequence 3, foam volume in ml, maximum100 100Foaming characteristics after 10 minutes settling period:Sequence 1, foam volume in ml, maximum10 10 ASTM D 892 (Option “A“ excluded)Sequence 2, foam volume in ml,
36、 maximum0 0Sequence 3, foam volume in ml, maximum10 10Air Release Properties, minutes, max.30 60 ASTM D 3427Cleanliness, ISO Code Particle Count, particle sizes of greater than 4, 6, and 14 m (c)17/15/12(c 17/15/12(c ISO 4406 (ISO 11171 Cal)Appearance Clear and BrightClear and BrightVisual Observati
37、on* At the conclusion of the 1,000 hours test, measured AN should be 0.5 or less. In addition, at that point, the oil and water phases shall be SECTION 48 13 19.00 10 Page 7Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-examined for evidence of slud
38、ge and catalyst metal corrosion. Permitted maximum level of total sludge in the oil after 1000 hours is 50 mg/kg.2.1.3 Degradation The physical and chemical properties of the oil shall not be degraded (changed from the specified values by filtration through two-micron mechanical type filters, by cen
39、trifugal purification, or by vacuum type purifier, all of which have been designed for turbine oil.2.1.4 Homogeneity Additive agents shall remain uniformly distributed throughout the oil at all temperatures above the pour point and up to 120 C250 F. When the oil is cooled below the pour point, it sh
40、all regain homogeneity while standing at temperatures of 5 C10 F above the pour point, and retain clear and bright appearance.2.1.5 Compatibility*NOTE: Delete bracketed parts of this paragraph for new construction. Compatibility between new oil and in-service oils must be evaluated and determined by
41、 lab testing. Only oils found to be compatible shall be mixed with in-service oil or used as replacement oil. The compatibility testing is necessary because the new oils currently readily available on the market may have been formulated with different additives, which may not be fully compatible wit
42、h additives of the in-service oils.*Before the oil is being purchased for addition to existing (in-service) oil or as replacement oil, the Government will send samples of new and in-service oil to an independent commercial laboratory for evaluation of compatibility between the two oils. Compatibilit
43、y evaluation shall be performed in accordance with ASTM D 7155 test, Standard Practice for Evaluating Compatibility of Mixtures of Turbine Lubricating Oils. Potential suppliers shall contact the Contracting Officer to obtain a representative sample of the in-service oil necessary if they wish to con
44、duct the test.PART 3 EXECUTION3.1 PRE-DELIVERY TESTING*NOTE: Delete bracketed parts of this paragraph for new construction.*Test the oil or a sample blend for all chemical and physical characteristics set forth in TABLE 1, and provide the certified test results as well as one gallon sample of the oi
45、l to the Government at least thirty days prior to delivery.The Contractor may conduct compatibility testing of the oil or sample blend. The Government will provide a sample of in-service oils for such SECTION 48 13 19.00 10 Page 8Provided by IHSNot for ResaleNo reproduction or networking permitted without licen
