1、ASD STANDARD NORME ASD ASD NORM prEN 3840 Edition P 2 May 2006 PUBLISHED BY THE AEROSPACE AND DEFENSE INDUSTRIES ASSOCIATION OF EUROPE - STANDARDIZATIONGulledelle 94 - B-1200 Brussels - Tel. + 32 2 775 8126 - Fax. + 32 2 763 3565 - www.asd-stan.orgICS: Supersedes edition P 1 August 1994 Descriptors:
2、 ENGLISH VERSION Aerospace series Paints and varnishes Technical specification Srie arospatiale Peintures et vernis Spcification technique Luft- und Raumfahrt Beschichtungsstoffe Technische Lieferbedingungen This “Aerospace Series“ Prestandard has been drawn up under the responsibility of ASD-STAN (
3、The Aerospace and Defense Industries Association of Europe - Standardization). It is published for the needs of the European Aerospace Industry. It has been technically approved by the experts of the concerned Domain following member comments. Subsequent to the publication of this Prestandard, the t
4、echnical content shall not be changed to an extent that interchangeability is affected, physically or functionally, without re-identification of the standard. After examination and review by users and formal agreement of ASD-STAN, it will be submitted as a draft European Standard (prEN) to CEN (Euro
5、pean Committee for Standardization) for formal vote and transformation to full European Standard (EN). The CEN national members have then to implement the EN at national level by giving the EN the status of a national standard and by withdrawing any national standards conflicting with the EN. Editio
6、n approved for publication 31 May 2006 Comments should be sent within six months after the date of publication to ASD-STAN Non-metallic Material Domain Copyright 2006 by ASD-STAN prEN 3840:20062 Contents Page Foreword2 1 Scope 3 2 Normative references 3 3 Terms and definitions .6 4 Requirements.7 4.
7、1 General requirements7 4.2 Technical requirements 7 5 Quality assurance8 5.1 Introduction8 5.2 Approval of quality system.8 5.3 Product qualification .8 5.4 Test requirements8 5.5 Qualification .9 6 Batch release testing 10 6.1 General. 10 6.2 Required tests. 10 6.3 Conformance. 10 6.4 Special test
8、s 10 6.5 Reduced testing 10 6.6 Release test report . 10 7 Packaging and labelling. 11 7.1 Packaging 11 7.2 Labelling 11 Annex A (normative) Test method 12 Annex B (normative) Qualification requirements for colour and gloss . 14 Annex C (informative) Certificate of conformity 2.1/Acceptance test cer
9、tificate 3.1 B according to EN 10204 for paints and varnishes . 15 Foreword This standard was reviewed by the Domain Technical Coordinator of ASD-STANs Non-metallic Material Domain. After inquiries and votes carried out in accordance with the rules of ASD-STAN defined in ASD-STANs General Process Ma
10、nual, this standard has received approval for Publication. prEN 3840:2006 3 1 Scope This standard defines the technical requirements for the qualification, manufacture, inspection and the delivery of paints and varnishes for use in aerospace applications. It shall be applied in conjunction with the
11、EN material specification. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.
12、 EN 3847, Aerospace series Paints and varnishes Determination of sedimentation rating. 1)EN 4158, Aerospace series Paints and varnishes Test method for measurement of electrical surface resistance of conductive layers. 1)EN 4159, Aerospace series Paints and varnishes Determination of resistance to m
13、icrobial growth. 2)EN 4160, Aerospace series Non-metallic materials Paints and varnishes Test methods Determination of the effects of thermal exposure. 1)EN 4170, Aerospace series Paints and varnishes Test method for measurement of resistance to cold crack temperature cycle. 2)EN 4171, Aerospace ser
14、ies Paints and varnishes Test method for determination of phosphoric acid index. 2)EN 4195, Aerospace series Paints and varnishes Test method for determination of chromate leaching. 2)EN 4508, Aerospace series Paints and varnishes Test method for anti slip coatings Determination of the sliding frict
15、ion behaviour. 1)EN 4592, Aerospace series Paints and varnishes Test method for determination of infrared reflectance. 1)EN 9100, Aerospace series Quality management systems Requirements (based on ISO 9001:2000) and Quality systems Model for quality assurance in design, development, production, inst
16、allation and servicing (based on ISO 9001:1994). EN 10204, Metallic products Types of inspection documents. EN 23270, Paints and varnishes and their raw materials Temperatures and humidities for conditioning and testing (ISO 3270:1984). EN 29117, Paints and varnishes Determination of through-dry sta
17、te and through-dry time Method of test (ISO 9117:1990). EN ISO 1513, Paints and varnishes Examination and preparation of samples for testing (ISO 1513:1992). 1) Published as ASD Prestandard at the date of publication of this standard. 2) In preparation at the date of publication of this standard. pr
18、EN 3840:20064 EN ISO 1517, Paints and varnishes Surface-drying test Ballotini method (ISO 1517:1973). EN ISO 1518, Paints and varnishes Scratch test (ISO 1518:1992). EN ISO 1519, Paints and varnishes Bend test (cylindrical mandrel) (ISO 1519:2002). EN ISO 1520, Paints and varnishes Cupping test (ISO
19、 1520:1999). EN ISO 1524, Paints, varnishes and printing inks Determination of fineness of grind (ISO 1524:2000). EN ISO 2114, Plastics (polyester resins) and paints and varnishes (binders) Determination of partial acid value and total acid value (ISO 2114:2000). EN ISO 2409, Paints and varnishes Cr
20、oss-cut test (ISO 2409:1992). EN ISO 2431, Paints and varnishes Determination of flow time by use of flow cups (ISO 2431:1993, including Technical Corrigendum 1:1994). EN ISO 2808, Paints and varnishes Determination of film thickness (ISO 2808:1997). EN ISO 2810, Paints and varnishes Natural weather
21、ing of coatings Exposure and assessment (ISO 2810:2004). EN ISO 2811-1, Paints and varnishes Determination of density Part 1: Pyknometer method (ISO 2811-1:1997). EN ISO 2811-2, Paints and varnishes Determination of density Part 2: Immersed body (plummet) method (ISO 2811-2:1997). EN ISO 2811-3, Pai
22、nts and varnishes Determination of density Part 3: Oscillation method (ISO 2811-3:1997). EN ISO 2811-4, Paints and varnishes Determination of density Part 4: Pressure cup method (ISO 2811-4:1997). EN ISO 2812-1, Paints and varnishes Determination of resistance to liquids Part 1: General methods (ISO
23、 2812-1:1993). EN ISO 2812-2, Paints and varnishes Determination of resistance to liquids Part 2: Water immersion method (ISO 2812-2:1993). EN ISO 2813, Paints and varnishes Determination of specular gloss of non-metallic paint films at 20, 60 and 85 (ISO 2813:1994, including Technical Corrigendum 1
24、:1997). EN ISO 3001, Plastics Epoxy compounds Determination of epoxy equivalent (ISO 3001:1999). EN ISO 3251, Paints, varnishes and plastics Determination of non-volatile matter content (ISO 3251:2003). EN ISO 3668, Paints and varnishes Visual comparison of the colour of paints (ISO 3668:1998). EN I
25、SO 3675, Crude petroleum and liquid petroleum products Laboratory determination of density Hydrometer method ISO 3675:1998). EN ISO 3678, Paints and varnishes Print-free test (ISO 3678:1976). EN ISO 3679, Determination of flash point Rapid equilibrium closed cup method (ISO 3679:2004). EN ISO 3680,
26、Determination of flash/no flash Rapid equilibrium closed cup method (ISO 3680:2004). prEN 3840:2006 5 EN ISO 4617, Paints and varnishes List of equivalent terms (ISO 4617:2000). EN ISO 4618, Paints and varnishes Terms and definitions (ISO/DIS 4618:2004). EN ISO 4623-1, Paints and varnishes Determina
27、tion of resistance to filiform corrosion Part 1: Steel substrates (ISO 4623-1:2000). EN ISO 4623-2, Paints and varnishes Determination of resistance to filiform corrosion Part 2: Aluminium substrates (ISO 4623-2:2003). EN ISO 4629, Binders for paints and varnishes Determination of hydroxyl value Tit
28、rimetric method (ISO 4629:1996). EN ISO 6270-1, Paints and varnishes Determination of resistance to humidity Part 1: Continuous condensation (ISO 6270-1:1998). EN ISO 6272-1, Paints and varnishes Rapid-deformation (impact resistance) tests Part 1: Falling-weight test, large-area indenter (ISO 6272-1
29、:2002). EN ISO 7253, Paints and varnishes Determination of resistance to neutral salt spray (fog) (ISO 7253:1996). EN ISO 9001, Quality management systems Requirements (ISO 9001:2000). EN ISO 9514, Paints and varnishes Determination of the pot life of multicomponent coating systems Preparation and c
30、onditioning of samples and guidelines for testing (ISO 9514:1992). EN ISO 9702, Plastics Amine epoxide hardeners Determination of primary, secondary and tertiary amine group nitrogen content (ISO 9702:1996). EN ISO 11341, Paints and varnishes Artificial weathering and exposure to artificial radiatio
31、n Exposure to filtered xenon-arc radiation (ISO 11341:2004). EN ISO 11507, Paints and varnishes Exposure of coatings to artificial weathering Exposure to fluorescent UV and water (ISO 11507:1997). EN ISO 11890-1, Paints and varnishes Determination of volatile organic compound (VOC) content Part 1: D
32、ifference method (ISO 11890-1:2000). EN ISO 11890-2, Paints and varnishes Determination of volatile organic compound (VOC) content Part 2: Gas-chromatographic method (ISO 11890-2:2000). EN ISO 11909, Binders for paints and varnishes Polyisocyanate resins General methods of test (ISO 11909:1996). EN
33、ISO 15528, Paints, varnishes and raw materials for paints and varnishes Sampling (ISO 15528:2000). ISO 760, Determination of water Karl Fischer method (General method). ISO 2718, Standard layout for a method of chemical analysis by gas chromatography. ISO 2884-1, Paints and varnishes Determination o
34、f viscosity using rotational viscometers Part 1: Cone-and-plate viscometer operated at a high rate of shear. ISO 3233, Paints and varnishes Determination of percentage volume of non-volatile matter by measuring the density of dried coating. ISO 5661, Petroleum products Hydrocarbon liquids Determinat
35、ion of refractive index. prEN 3840:20066 ISO 6286, Molecular absorption spectrometry Vocabulary General Apparatus. ISO 6504-1, Paints and varnishes Determination of hiding power Part 1: Kubelka-Munk method for white and light-coloured paints. ISO 6504-3, Paints and varnishes Determination of hiding
36、power Part 3: Determination of contrast ratio (opacity) of light-coloured paints at a fixed spreading rate. ISO 7724-1, Paints and varnishes Colorimetry Part 1: Principles. ISO 7724-2, Paints and varnishes Colorimetry Part 2: Colour measurement. ISO 7724-3, Paints and varnishes Colorimetry Part 3: C
37、alculation of colour differences. ISO 7784-2, Paints and varnishes Determination of resistance to abrasion Part 2: Rotating abrasive rubber wheel method. ISO 14680-1, Paints and varnishes Determination of pigment content Part 1: Centrifuge method. ISO 14680-2, Paints and varnishes Determination of p
38、igment content Part 2: Ashing method. ISO 14680-3, Paints and varnishes Determination of pigment content Part 3: Filtration method. ISO 15710, Paints and varnishes Corrosion testing by alternate immersion in and removal from a buffered sodium chloride solution. ISO 15716, Binders for paints and varn
39、ishes Determination of storage stability. TR 7000-9, Aerospace series Non-metallic materials Rules for the drafting and presentation of material standards Part 9: Paints and varnishes. 3)ASTM D 2370, Standard test method for tensile properties of organic coatings. 4)DIN 6175-1, Farbtoleranzen fr Aut
40、omobillackierungen Unilackierungen (Tolerances for automotive paints Uni paints). 3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 9100, EN ISO 4617, EN ISO 4618 and EN ISO 9001 as well as the following terms and definitions apply. 3.1 product in this
41、and associated documents, the word product refers to all forms of paints and varnishes 3.2 production batch a production batch is a quantity of one product of determined composition produced in a single or continuous run to a defined manufacturing schedule 3) Published as ASD Technical Report at the
42、 date of publication of this standard. 4) Published by: American Society for Testing and Materials (ASTM), 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA, 19428-2959 USA. prEN 3840:20067 3.3 manufacturing schedule a manufacturing schedule is a document prepared by the manufacturer in acco
43、rdance with EN ISO 9001 and/or EN 9100, which defines the actual manufacturing procedure and inspection verification stages to be followed in the production of a product/part to ensure that: the product/part is produced in a controlled and consistent manner; special properties and/or function in ser
44、vice are reproducible; the product/part fulfils the requirements of the technical specification and material specification. 4 Requirements 4.1 General requirements 4.1.1 Manufacturing schedule The product shall be manufactured to fulfil the requirements of the relevant material specification and thi
45、s technical specification. 4.1.2 Traceability The basic raw materials of all products shall be traceable to the raw material batches at all stages of manufacture and delivery. Similarly, these raw materials batches shall be traceable to all stages of manufacture and delivery. 4.1.3 Health, safety an
46、d environment It is the responsibility of the supplier to establish satisfactory health and safety information to ensure conformity with any European, National or local laws/regulations. The manufacturer shall supply with the qualification sample or his first delivery whichever is applicable, and an
47、y subsequent delivery where information may have changed, a material safety data sheet which shall include all necessary safety related indications concerning transport, storage, use and disposal of the material. 4.2 Technical requirements 4.2.1 General The product shall satisfy the requirements of
48、the relevant material specification and/or the order. 4.2.2 Required testing Unless otherwise stated in the material specification, the test method, the test frequency and the number of test samples or test pieces, for screening, qualification testing and release testing shall be in accordance with
49、the requirements of Annex A. 4.2.3 Test samples Test samples used for analysis shall be representative of the product. Unless otherwise stated in the material specification or reference test method standard, products shall be sampled and prepared for testing in accordance with EN ISO 15528 and EN ISO 1513. prEN 3840:20068 Test
