1、BSI Standards PublicationBS ISO 12289:2016Aerospace Rivets, solid, incorrosion-resisting steel Procurement specificationBS ISO 12289:2016 BRITISH STANDARDNational forewordThis British Standard is the UK implementation of ISO 12289:2016.The UK participation in its preparation was entrusted to Technic
2、alCommittee ACE/12, Aerospace fasteners and fastening systems.A list of organizations represented on this committee can beobtained on request to its secretary.This publication does not purport to include all the necessaryprovisions of a contract. Users are responsible for its correctapplication. The
3、 British Standards Institution 2016. Published by BSI StandardsLimited 2016ISBN 978 0 580 86454 4ICS 49.030.60Compliance with a British Standard cannot confer immunity fromlegal obligations.This British Standard was published under the authority of theStandards Policy and Strategy Committee on 29 Fe
4、bruary 2016.Amendments issued since publicationDate Text affectedBS ISO 12289:2016 ISO 2016Aerospace Rivets, solid, in corrosion-resisting steel Procurement specificationAronautique et espace Rivets ordinaires, en acier rsistant la corrosion Spcification dapprovisionnementINTERNATIONAL STANDARDISO12
5、289Second edition2016-03-15Reference numberISO 12289:2016(E)BS ISO 12289:2016ISO 12289:2016(E)ii ISO 2016 All rights reservedCOPYRIGHT PROTECTED DOCUMENT ISO 2016, Published in SwitzerlandAll rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized other
6、wise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below or ISOs member body in the country of the requester.ISO copyright officeCh
7、. de Blandonnet 8 CP 401CH-1214 Vernier, Geneva, SwitzerlandTel. +41 22 749 01 11Fax +41 22 749 09 47copyrightiso.orgwww.iso.orgBS ISO 12289:2016ISO 12289:2016(E)Foreword .iv1 Scope . 12 Normative references 13 Terms and definitions . 14 Quality assurance 34.1 General . 34.2 Acceptance inspection an
8、d test conditions 34.3 Use of statistical process control (SPC) . 35 Requirements and test methods 46 Records and test reports 87 Certificate of compliance . 8Bibliography 9 ISO 2016 All rights reserved iiiContents PageBS ISO 12289:2016ISO 12289:2016(E)ForewordISO (the International Organization for
9、 Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the
10、right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.The procedu
11、res used to develop this document and those intended for its further maintenance are described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the different types of ISO documents should be noted. This document was drafted in accordance with the editorial
12、rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of any patent rights ide
13、ntified during the development of the document will be in the Introduction and/or on the ISO list of patent declarations received (see www.iso.org/patents).Any trade name used in this document is information given for the convenience of users and does not constitute an endorsement.For an explanation
14、 on the meaning of ISO specific terms and expressions related to conformity assessment, as well as information about ISOs adherence to the WTO principles in the Technical Barriers to Trade (TBT) see the following URL: Foreword - Supplementary information.The committee responsible for this document i
15、s ISO/TC 20, Aircraft and space vehicles, Subcommittee SC 4, Aerospace fastener systems.This second edition cancels and replaces the first edition (ISO 12289:2003), of which it constitutes a minor revision.iv ISO 2016 All rights reservedBS ISO 12289:2016INTERNATIONAL STANDARD ISO 12289:2016(E)Aerosp
16、ace Rivets, solid, in corrosion-resisting steel Procurement specification1 ScopeThis International Standard specifies the characteristics and quality assurance requirements for solid rivets made in corrosion-resisting steel for aerospace construction.It is applicable whenever it is referenced in a d
17、efinition document.2 Normative referencesThe following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (i
18、ncluding any amendments) applies.ISO 28591, Sampling procedures for inspection by attributes Part 1: Sampling schemes indexed by acceptance quality limit (AQL) for lot-by-lot inspectionISO 78701, Control charts Part 1: General guidelinesISO 78702, Control charts Part 2: Shewhart control chartsISO 78
19、703, Control charts Part 3: Acceptance control chartsISO 17057, Aerospace Rivets, solid Test methodASTM E1121), Standard test methods for determining average grain size3 Terms and definitionsFor the purposes of this document, the following terms and definitions apply.3.1batchquantity of finished pro
20、ducts, manufactured using the same processes, from a single material cast (single heat of alloy) having the same definition document (3.4) number, diameter and length code, heat treated together to the same specified condition and produced as one continuous run3.2rivet wire samplelength of wire, sam
21、pled at one end of the coil used for the manufacture of rivets of the batch (3.1)Note 1 to entry: The rivet wire samples should undergo the same heat treatments as the rivets of the batch, at the same time.3.3rivet samplerivet sampled at random from the batch (3.1)1) Published by the American Societ
22、y for Testing and Materials (ASTM), 1916, Race street, Philadelphia, PA 19103, USA. ISO 2016 All rights reserved 1BS ISO 12289:2016ISO 12289:2016(E)3.4definition documentdocument specifying directly or indirectly all the requirements for productsNote 1 to entry: The definition document may be an Int
23、ernational Standard, an in-house standard or a drawing.3.5crackrupture in the material, which can extend in any direction and which can be intercrystalline or transcrystalline in character3.6seamlongitudinal open surface defect3.7lapsurface defect caused by folding over metal fins or sharp corners a
24、nd then forming them into the surface3.8cold shutdoubling over of metal which can occur during the cold heading operation3.9blisteringdefect in the metal on or near the surface, resulting from expansion of gas in a sub-surface zone3.10pitsmall, sharp cavity in a metal surface caused by non-uniform e
25、lectrodeposition or by corrosion3.11critical defectdefect that, according to judgement and experience, is likely to result in hazardous or unsafe conditions for individuals using, maintaining, or depending upon the considered product, or that is likely to prevent performance of the function of a maj
26、or end item3.12major defectdefect, other than critical, that is likely to result in a failure or to reduce materially the usability of the considered product for its intended purpose3.13minor defectdefect that is not likely to reduce materially the usability of the considered product for its intende
27、d purpose, or that is a departure from established specifications having little bearing on the effective use or operation of this product3.14sampling planplan according to which one or more samples are taken in order to obtain information and to reach a decision, if possible3.15acceptable quality li
28、mitAQLmaximum percent defective (or the maximum number of defects per hundred units) that, for purposes of sampling inspection, can be considered satisfactory as a process averageNote 1 to entry: Variant: quality level, which in a sampling plan (3.14), corresponds to a specified but relatively high
29、probability of aeptance.2 ISO 2016 All rights reservedBS ISO 12289:2016ISO 12289:2016(E)4 Quality assurance4.1 GeneralThe manufacturer shall be capable of continuous production of solid rivets complying with the quality requirements specified in this International Standard. It is recommended that th
30、e manufacturer be certified to a recognized quality management system. The certification authority may be the prime contractor.The purpose of acceptance inspection and tests of a solid rivet is to check, as simply as possible, using a method which is inexpensive but the most representative of the ac
31、tual conditions of use, with the uncertainty inherent in statistical sampling, that the solid rivets satisfy the requirements of this International Standard.Acceptance inspections and tests shall be carried out by the manufacturer, or under his responsibility.4.2 Acceptance inspection and test condi
32、tionsAcceptance inspections and tests (requirements, methods, and numbers of solid rivets) are specified in Table 1. They shall be carried out on each batch. Solid rivets shall be selected from the batch to be tested by simple random sampling.Each solid rivet may be submitted to several inspections
33、or tests, provided that none of characteristics to be verified has been previously altered during any of these inspections or tests.The solid rivets to be subjected to destructive inspections or tests may be those on which non-destructive inspections or tests have been carried out.A batch declared u
34、nacceptable after the acceptance inspection shall be resubmitted for acceptance only after all the defective units have been removed and/or defects have been corrected.In this case, the attribute(s) which caused the rejection shall be verified using a sample of twice the normal size with the same ac
35、ceptable limit.If the reason for rejection results from the method, the test apparatus or from faulty heat treatment which can be rectified in a satisfactory manner, the tests may be repeated after elimination of the cause, provided that any surface treatment be removed prior to heat treatment, with
36、out being detrimental to rivet final use. A note to this effect shall be added to the corresponding inspection documents.Unless otherwise specified, the test temperature shall be the ambient temperature.4.3 Use of statistical process control (SPC)When a characteristic is obtained by a controlled sta
37、tistical process, the manufacturer has the possibility, in order to declare conformity of the characteristic, of refraining from making the final systematic sampling provided for in this International Standard, if he is capable of formally justifying this choice by using ISO/TR 13425 and the standar
38、ds quoted in it as a basis.This justification will include the following phases: analysis of the products key characteristics; analysis of the risks for each implemented process; determination of the parameters and/or characteristics to be respected under SPC; determination of the capabilities of ea
39、ch process; drawing up an inspection plan and integration in the manufacturing process; drawing up of routes and control charts (ISO 7870-1, ISO 7870-2, and ISO 7870-3); ISO 2016 All rights reserved 3BS ISO 12289:2016ISO 12289:2016(E) use of control charts for data consolidation; determination of th
40、e audits to be run and the control to be carried out to ensure reliability of the device.To be usable in production, this process shall be or should be validated beforehand by the qualifying body, either during the qualification phase or a posteriori according to the case, by analysing the justifica
41、tory file and the results of the qualification inspections such as provided for in Clause 5.5 Requirements and test methodsSee Table 1.Table 1 Requirements and test methodsNumber Characteristic Requirement Inspection and test methodClassification of defects and sampling5.1 MaterialIn accordance with
42、 the product standard or defini-tion documentSee material standard.5.2 DimensionsIn accordance with the product standard or defini-tion documentUsual instrumentsIn case of dispute, the projection method at a magnification of 25 for diameters 6 mm and 10 for diameters 6 mm, shall be used as the refer
43、ence method. Checks shall be made at three equidistant points around the rivet.Table 25.3 Manufacturing5.3.1 Heat treatmentRivet wire samples shall undergo the same heat treatments as the rivets of the batch, at the same time.As specified in the mate-rial standard or definition document.5.3.2 Workma
44、nshipNo cracks, blistering or burrsVisual examination with or with-out magnification. The magnifica-tion shall be limited to 6.Table 2Localized, non-continuous seams, laps, cold shuts, tool marks and pits having a maximum depth of 0,07 mm are permissible.Defect depth shall be measured perpendicular
45、to a line tangent with the surface.5.3.3Surface treat-mentTreatment in accordance with the product standard or definition documentSee applicable surface treatment standard.5.4Mechanical properties5.4.1Double shear strengthSee Table 3. ISO 17057 Table 45.5Metallurgical properties4 ISO 2016 All rights
46、 reservedBS ISO 12289:2016ISO 12289:2016(E)Number Characteristic Requirement Inspection and test methodClassification of defects and sampling5.5.1 Grain sizeGrain size shall be equal to or finer than four in accord-ance with ASTM E112.Longitudinal cutting through the shank, polishing and etching usi
47、ng the appropriate reagents and then macroscopic examinationOne test per heat of material per diameter5.6Product identifi-cation markingIn accordance with the product standard or defini-tion documentVisual examination Table 25.7 Delivery5.7.1 PackagingThe packaging shall prevent any damage or corros
48、ion occurring during handling, transport and storage, only contain rivets from the same batch, the number of which is left to the manu-facturers discretion; how-ever, the maximum mass is 25 kg, and contain a copy of the manufacturers delivery note relating to the batch. Furthermore, this note may be
49、 sent separately upon request.Any particular or additional packaging requirements shall be specified with the order.Visual examination5.7.2 LabellingDurable labels, secured to the packaging, bearing the following information: designation; quantity (mass or num -ber); manufacturers name; batch number.Visual examinationTable 1 (continued) ISO 2016 All rights reserved 5BS ISO 12289:2016ISO 12289:2016(E)Table 2 Classification of defectsCategory of defectsAcceptable quality limit (AQL)Characterist
