1、DOD-B-24507B 63 7777706 0087553 3 m DOD-B-2 450 7A (SH) 15 March 1976 MILITARY SPECIFICATION BATTERY CELLS, STORAGE, SILVER-ZINC ALKALIPJE TYPE (FOR NR-1) (P.?ETRIC) This specification is approvedfor use by the Naval Sea Systems Command and is available for use by all Departments and Agencies of the
2、 Department of Defense. 1. SCOPE 1.1 Scope. This specification covers silver-zinc alkaline storage battery cells for use in the assembly of the NR-1 submarine storaye battery. 2. APPLICABLE DOCUMENTS # 2.1 Issues of documents. The following documents, of the issue in effect on date of invitation for
3、 bids or request for proposal, form a part of this specification to the extent specified herein. SPECIFICATIONS FEDERAL L-P-380. - Plastic Molding Material Packaging and Packing of. PPP-C-650 - Crates, Wood, Open and Covered. MIL-P-116 - Preservation-Packaging, Methods of. MIL-C-3774 - Crates, Wood,
4、 Open 12,000- and 16,000-Pound Capacity. MIL-B-7883 - Brazing of Steels, Copper, Copper Alloys, Nickel Alloys, Aluminum and Aluminum Alloys. MIL-C-15816 - Covers, Complete, and Parts, Hard Rubber for Use with Submarine Storage Batteries. MIL-P-15817 - Parts, Synthetic Rubber, or Use with Batteries o
5、r in Battery Compartments of Submarines (KETRIC). MIL-M-24041 - Molding and Potting Compound, Chemically Cured, Polyurethane. MIL-P-46120 - Plastic Molding and Extrusion Material, Polysulfone. Sawed, or Machined Edges (Plate, Bar, Sheet and Strip). MILITARY Beneficial comments (recommendations, addi
6、tions, deletions) and any pertinent data which may be of use in improving this document should be addressed to: Commander, Naval Ship Engineering Center, SEC 6124, Department of the Navy, Washington, DC 20362 by using the self-addressed Standardization Document Improvement Proposal (DD Form 1426) ap
7、pearing at the end of this document or by letter. 1 _i mass of active material per electrode; type, number and thickness of absorbent materials and separators between electrodes; gric? type used in electrodes and its mass in grams per square centimeter g/cm . cells). 2 Data list (list of all drawing
8、s that are used in the manufacture of the 3.9.1.2 Pro rietar documents. Proprietary engineering drawings (includin documents 3.9.2 Service manual. The contractor shall prepare a service manual in accordance with referenced therei:) shall beaccescible to NAVSEC for review at any time. the data orderi
9、ng document included in the contract or order (see 6.2.2) and the appendix to this specification. The contractor shall provide and maintain a milestone plan and prepare a report in accordance with the data ordering documents included in the contract or order (see 6.2.2). 3.9.3 Milestone. within 1 ye
10、ar after acceptance in the dry condition, the contractor shall be responsible for filling and forming the cells as a battery as required by 4.6.4.1. After demonstration of perfonance in accordance with 4.6.4.1, 4.6.4.2 and 4.6.4.5, the cognizant DCAS will then accept the cells for delivery and shipm
11、ent as directed by NAVSEA. 4.6 Inspection methods. 4.6.1 Inspection parts. Parts used in the assembly of the cells shall be examined on a sample basis in accordance with MIL-STD-105, inspection level II acceptance quality level (AQL) equals 1.0 percent defective for conformance to the requirements o
12、f this specifi- cation and to the manufacturers quality control requirements. 4.6.2 Inspection of all cells in the dry condition. 4.6.2.1 Examination. Cells (first article, sample, and production lot) shall be examined for workmanship and for conformance with 3.3.6, 3.4.1, and 3.4.14. Any defective
13、cell shall be rejected. 4.6.2.2 Gas-tightness. Each cell shall be tested to determine conformance with 3.4.13. 4.6.3 Inspection of first article cells in the wet condition. Except where otherwise specified, the temperatureofherolyte at the Grt of each test shall be within 16OC to 32OC. 4.6.3.1 Mass.
14、 The first article cells shall be weighed after formation. The mass shall meet the requirements specified in 3.4.2. 4.6.3.2 Capacit and voltage determination. After formation, in accordance with the manufacturers instru PPP-B-621, class 1; PPP-B-576, class 1; or PPP-B-585, class II. Container and st
15、yle selections shall be at the option of the contractor. forcing, as applicable, shall be in accordance with the applicable container specification or appendix thereto. packed four sets to a shipping container. 5.2.1 as applicable for the level of packing specified (see 6.2.1). board containers conf
16、orming to PPP-B-636, class domestic, as specified in Department of Transportation Regulations, Title 49, section 173.260, subpart E, gross mass shall not exceed 30 kg. Alternatively, electrolyte packaged as specified shall be packed in wood containers specified in 5.2.2.2 with padding and separators
17、 betweeh the electrolyte bottles and inside faces of the wood containers. complete battery, may be consoli%ed within a single shipping container. shall be provided with 2 index lists completely itemizing and identifying the container contents. One copy shall be placed inside the container in a locat
18、ion offering ease of access and removal. in a protected location which will prevent loss and daaage during shipment and storage. Lists shall be enclosed in a waterproof sealed bag or envelope. Container closure and rein- # 5.2.2.2.1 Accessor sets. Accessory sets packaged as specified in 5.1.1.2.1 sh
19、all be Chipping containers shall conform to 5.2.2.2 or 5.2.2.3 Electrotyte. Electrolyte, packaged as specified, shall be packed in fiber- 52.2.4 Consolidated packin . Items specified in 5.2.2.2, when supplied with a The container(s) One copy shall be attached to the exterior side or end of the conta
20、iner 5.2.3 Level C. 5.2.3.1 Cells. Cells shall be packed as specified in 5.2.2.1. 5.2.3.2 Cell markers, repair parts, accessories, and electrolyte. Cell markers, repair parts, accessories, and electrolyte, packaged as specified, shall be packed in con- tainers acceptable to the common carrier which
21、shall insure safe delivery at destination in a satisfactory condition at the lowest applicable rate. Containers, packing, or method of shipment shall comply with Uniform Freight or National Motor Freight rules and regulations or other carrier regulations as applibable to the mode of transportation.
22、# 5.3 Cushioning dunnaae wrapping materials. 5.3.1 Level A reservation- acka in and levels A and B ackin . Use of all types of loose-fill materialsfor packaging andgpa:king applications suEh as Cushioning, filler, dunnage or blocking (see 5.1.1.2.1), is prohibited for material destined for shipboard
23、 installation/stowage. used for packaging and packing apElicatio .THREADED MRDWARE TERMINAL FLANGE NUT 18 FIGURE i. Cell outline t 0 Licensed by Information Handling Services DOD-B-2q507B 61 U 7779706 00875b7 O 2.35 - 0.05 DIA. I .DOD-B-2 4 5 07B (SH) SHI 1060 NOTE: DIMENSIONS ARE IN MILLIMETERS. FI
24、GURE 2. Temperature monitoring hole. 19 . -7 - Licensed by Information Handling ServicesNOTES 1. ALL DIMENSIONS IN MILLIMETERS ARE NOMINAL. 2. STRESS RELIEVE IN AIR AT 165“C?3OC FOR AT LEAST 4 HOURS. FIGURE 3. Cell jar. 20 I Licensed by Information Handling ServicesDOD-B-24507B bL 9999906 OOB757L 7
25、W - I I I 1 I I I l I I I I l I I I DOD-B-24 507B (SH) r 57 I_ 55 -4. NOTES: i. ALL DIMENSIONS IN MILLIMETERS ARE NOMINAL. I n 2. STRESS RELIEVE IN AIR AT 165C?30C FOR AT LEAST 29 DIA 22 DIA ALL:lOUq 2.3 ALL AROUND 2 PLACES I 1.5 A ALL AROUND I I 2 FIGURE 4. Cell cover. 21 . - - 4 HOURS. Licensed by
26、 Information Handling ServicesDOD-B-24507B 61 W 7777906 0087572 O W DOD-B-2450 7B (SH) ELECTROLYTE LEVEL INDICATOR /- O-RING VENTCAP POROUS FLASH ARRES TER SHI 1063 FOUR-LOBED “QUAD-X” OR O-RING SEAL FIGURE 5. Electrolyte level indicator and flash arrester assembly. 22 Licensed by Information Handli
27、ng ServicesDOD-B-ZLl507B 61 9999906 0089573 2 W DOD-B-24507B (SHI . NOTE: ALL DIMENSIONS IN MILLIMETERS ARE NOMINAL. SHI1064 TYPE A SECTION A-A TYPE B FIGURE 6. Electrolyte level indicator. 23 . - Licensed by Information Handling ServicesDOD-B-24507B 61 m 7777706 0089574 4 m DOD-B-24507B (CH) SHI 12
28、.7 DIA. -/ 22 DIA. VENT PLUG BASE VENT CAP -, FLASH ARRESTER RING VENT PLUG 1065 FLASH ARRESTER RING GLUED TO VENT PLUG AND VENT CAP FIGURE 7. Flash arrester assembly. 24 I Licensed by Information Handling ServicesDOD-B-ZLI507B 61 9 9999906 O089575 b APPENDIX PREPARATION INSTRUCTIONS FOR SILVER-ZINC
29、 BATTERY SERVICE MANUPL 10. SCOPE AND OBJECTIVE 10.1 Scope. This appendix covers the instructions which apply to the preparation of a service manual for the silver-zinc type of battery use2 in Navy submersibles. is provided by the battery manufacturer to describe the required proce8ures for installa
30、- tion and operation of the specific battery design identified in the manual. several objectives as follows: The manual 10.2 Objective. The instructions for the preparation of a battery service manual have (a) Prevent the omission of necessary information by identifying the (b) Improve the usefulnes
31、s of the manual by establishing a basic plan (c) Prevent the use of an obsolete issue of a service manual by general subjects to be covered. for the presentation of the manufacturers instructions in a fixed sequence under specified general subjects. establishing a method of identifying the issue and
32、 date of each manual in a manner easily recognized by the users. Requirement for the preparation of a new service manual (with a new identifi- cation number supplied by the Navy) for each new battery contract is also intended to aid identification of the appropriate service manual for each battery d
33、esign. 20. APPLICABLE DOCUMENTS 20.1 The following document, of the issue in effect on date of invitation for bids or request for proposal, forms a part of this appendix to the extent specified herein. SPECIFICATION MILITARY MIL-M-15071 - Manuals, Technical; Eauipment and Systems, Content - Requirem
34、ents for. (Copies of specifications, standards, drawings, and publications required by contractors in connection with specific procurement functions should be obtained from the procuring activity or as directed by the contracting officer.) 30. REQUIREMENTS 30 1 General. The instructions.shal1 be con
35、sidered as a supplement to the requirements of MIL-i-15071 and shall take precedence only when a specific requirement is identified herein. 30.2 Cover. (a) (b) (c) Navy identification of the ship. The cover shall be hard cover containing the information shown on example A in accordance with the foll
36、owing and in bold, large characters: Navy publication number as provided after acceptance of the manual. Navys designation for the battery. 30.3 Title (first page). The title page shall contain the infornation as shown in example B in accordancv the following: (a) (b) (c) Navy identification of the
37、ship. id) Battery manufacturers name as stated in the contract. (e) Change number and dates of original and of changes to the manual. Navy publication number as provided after acceptance of the manual. Navys designation for the battery. 30.4 List of effective pages. The list of effective pages shall
38、 be prepared as shown on example C. 25 Licensed by Information Handling ServicesDOD-B-24507B(SH) APPENDIX 30.5 Change record. A permanent change record shall be prepared as shown on example D. 30.6 Approval procurement record. An approval and procurement record page shall be prepared as shown on exa
39、mple E. 30.7 Content assurance. A content assurance recori! shall be preparei! as shown on 30.8 Table of contents. The table of contents shall be organize6 as shown on example G. example F. The pages shall be consecutively numbered and the page nurhers reflected in the table of contents. The titles
40、shall appear as shown and. also in the order listed. 30.8.1 Chapters. The manual shall be arranged on the basis of eight chapters. 30.8.2 Section. Certain chapters, as indicated, shall he divided into sections as follows to provide an orderly grouping of related articles: (a) Sections within each ch
41、apter shall be lettered sequentially as (b) Each section number with title and the corresponding page number A, B, Cl etc. prior to t!ie title. shall appear in the table of contents. 30.8.3 Articles. Each chapter shall be subdivided into numbered articles as follows: (a) Each article shall be identi
42、fied by a three digit number, with the first digit identical to the chapter number. (b) Each article shall have a title which is also listed on example G. (c) Where appropriate, articles may be further subdivided usinF “a., b., c., and d., etc.“ for identification prior to the title. 30.8.4 Uniformi
43、t . Each manual shall be organized and written to maintain uniformity in the presentation ofthe information and instructions for the installation and operation of silver-zinc batteries. Wording of the same article shall be identical in all manuals when the intent of the information or the action to
44、be taken is identical for different batteries. If a standard subject for an article as identified on example G is not appropri- ate for a specific battery design, the text of the service manual for that article shall state “Not Applicable“. If a -required subject is not included in the standard tabl
45、e of contents, an ayticle with number and title shall be added to the appropriate chapter or section. 30.8.5 Additional text requirements. The following requirements apply to the text of the article indicated: 212-Cell cover. Include “cover support and “cover-to-case sealant“ discussions. 217-Flash
46、arresters. Include relationship to electrolyte spillage and cross reference discussion of spill angle limitation in chapter 4, if applicable. 223-Electrolyte. Identify the KOH concentration and the percentage of impurities present. 224-Oil. Identify function in pressure compensated cells and the cha
47、racteristics of oil used. 245-Hydrogen detector. Identify portable and installed types as appropriate. 248-Discharge equipment. Identify battery test discharge and shorted cell devices as appropriate. 262-Voltage. Include specific discussions of voltage on charge, dis- charge, float, open circuit an
48、d the related average, plateau, and limits as appropriate. - 311 , 312, &- 315-Storage. Identify specific requirements for cells and battery as appropriate. 321-Safety precautions. This article should cross reference to, chapter 8. 324-Formation. Identify specific requirements applicable to articles
49、 311, 312, and 313 as appropriate. 326-Oil fillin . 336-Installati%1. Incluk instructions for dye to coloring of oil. Procedure should apply to individual cells or assembled battery as appropriate. 26 - 7- - Licensed by Information Handling Services-DOD-B-24507B bL m 7779706 0087577 T m DOD-B-24507B (SH) APPENDIX 401-Safety precautions. This article should cross reference to chapter 0. 402-Auxiliary equipment. This article should cross reference to chapter 2, section C. 403-Jumpered cells. Include instructions for maintenance of good cell disconnect
