1、- MIL-T-5066 58 m 7777906 0373565 7 m MILITARY SPECIFICATION TEST SET, COUNTERMEASURES CHAFF DISPENSING SET, AN/ALM-181 phis specification has been approved by the Naval Air Systems Command, Department of the Navy 1.0 SCOPE 1.1 Scope 2- - The equipment covered by this specification shall have the ca
2、pacity for providing operational checkout of major assemblies of the Dispensing Set, Countermeasures Chaff AN/ALE-41, including its associated Control Indicator and Interconnecting Box. specification covers design, development and test requirements for the equipment. The equipment shall be provided
3、for intermediate level use as defined for class 2 and 3 of MIL-T-21200. . This 1.2 Clas sification The equipment covered by this specification shall consist of the following items: Type Designator/ Applicable Cable Number Quantity Paragraph Nomenclature Test Set Cable Assy, 28V Input Cable Assy, 11
4、5V Input Cable Assy, Converter AN/ALM-I 81 w1 wz w3 Cable Assy, NLP w4 Cable Assy, EOC w5 3.7.1 3.3.2 3. 3.2 3.3.2 (1) 3. 3.2 (i) 1. - .r 3. 3.2 . - * .I - - ._ 1 OR RECOMMENDATIONS WHICH MAY BE OF USE IN IMPROVING THIS DOCUMENT MAY BE SENT TO THE PREPARING ACTIVITY WHEN A SEW-ADDRESSED STANDARDIZAT
5、ION DOCUMENT IMPROVEMENT PROPOSAL (DD FORM L426) APPEARS AT THE END OF THIS DOCUMENT, OR BY LETTER ADDRESSED TO THE COGNIZANT - .I FSC-5865 I ACTIVITY. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Extender Board, Chaff Control Type Designator/ Cab
6、le Number w6 w7 W8 w9 w10 11 3988 - 501 113988-500 113991-500 MIET-85066 (AS) Nomenclature Cable Assy, CI Input Cable Assy, CI output Cable Assy, Frame 8: Panel Cable Assy, Power Amplifier MIL-T-85066 58 W 1.3 Associated Equipment Cable Assy, IB Extender Boa rd, Pulse Generator Extender Board, Ampli
7、fier Appii c ab1 e Quantity Paragraph 3. 3.2 3.3.2 3.3.2 3.3.2 3.3.2 3.3.3 3.3.3 3.3.3 There is no associated special equipment necessary to operate this equipment. 2. O APPLICABLE DOCUMENTS 2.1 General The following documents of the issue in effect on the date of invitation for bids or request for
8、proposal form a part Qf this specification to the extent specified herein. between this specification and the specifications specified herein, this specification shall govern, In the event of conflict SPECIFICATIONS MIL-K-3926 Knob, Control (for use with Electronic Communications and Allied Equipmen
9、t) MIL-E-17555 Electronic and Electrical Equipment and Associated Repair Parts, Prepara- tion for Delivery of . . .: *I I Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85066 58 W 777770b 0373567 O = MIL- T - 1 8 303 MIL-N-18307 MIL-T-21200 MI
10、L-D-81893 STANDARDS Military MIL-STD - 12 9 MIL-STD-130 MIL- STD -454 MIL-STD-461 MIL-STD-704 M iL - STD - 7 94 MILT-85066 (AS) e Te 8 t Procedures: Preproduction, Acceptance, and Life for Aircraft Electronic Equipment, Format for Nomenclature and Nameplates for Aeronautical Electronic and Associate
11、d Equipment Test Equipment for Use with Electronic and *Electrical Equipment, General Specifications for Dispensing Set, Countermeasures, Chaff AN/ALE-41 -. Marking for Shipment and Storage Identification Marking of U. S. Military Property Standard General Requirements for Electronic Equipment Elect
12、romagnetic Interference C ha ra c t e ri s tic s Re qui rem ent for Equipment Electrical Power Aircraft Charac- teristics and Utilization of Parts and Equipment MIL-STD-756A Reliability Prediction MIL-STD-785 Reliability Program for Systems and Equipment Development and Produc tion 3 Provided by IHS
13、Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-Military ,. cg -*. . - t - . MIL-hDBK-2 Reliability Prediction of Electronic Equipment DRAWINGS MRAs sociates Drawings 11 3406 Schematic, AN/ALM-181 113291 Test Set, Countermeasures Chaff Dispensing Set, AN/ALM-181 11
14、3911 Cable Assy W1 113912 Cable Assy IV2 11 3924 Cable Assy iV3 113913 Cable Assy W4 113914 Cable Assy W5 113915 Cable Assy 6 113916 Cable Assy W7 113917 Cable Assy W8 113918 Cable Assy IV9 113910 Cable Assy W10 113988-500 Amplifier Extender Board 113988-501 Pulse Generator Extender Board 113971-500
15、 Chaff Control Extender Board 2.2.1 Availability - of Documents IVhen requesting specifications, drawings, and publications, refer to both title and number. applicable specifications required by contractors in connection with Copies of this specification and 4 Provided by IHSNot for ResaleNo reprodu
16、ction or networking permitted without license from IHS-,-,-MIL-T-5066 58 999990b 0373569 4 MILT-85066 (AS) - specific procurement fiinctionu may be obtained upon application to the Commanding Officer, Publications and Forms Center, Code 105, 5801 Tabor Avenue, Philadelphia, PA 19120. 3. O REQUIREMEN
17、TS 3.1 Testing This specification makes provision for testing (see paragraph 4). 3.2 Materials, Parts, and Processes The materials, parts, and processes shall be selected using MIL-T-21200 as a guide. 3.2.1 Selection of Parts, Materials, and Processes Except as specified herein, MIL-T-21200 shall be
18、 used as a guide for the selection of parts, materials and processes. 3.3 Design and Construction The design and construction of the equipment shall use MIL-T-21200 as a guideline except as modified herein. 3. 3.1 Total Weight The total weight. of the equipment, including cables, shall be a minimum
19、consistent with good design and shall not exceed 65 pounds. 3. 3.2 Cables and Connectors The equipment shall provide or the use of cables and connectors, Insofar as is practicable, all connectors on the f-mnt panel shall he mounted along the lower edge of the panel and iii no case shall their locati
20、on be such that the connecting cables will interfere with the operating controls. depicted in paragraph 2. 1, IIRAWINGS. Cable assemblies shall be as c Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-mhT-8%66 (AS) 3.3.2. 1 Ca h I in g The test equipm
21、ent cabling shall be compatiblc with thc ecuipmenl tested. used in the normal installation o the equipment being tested. It shall be lhe electrical equivalent of thc cabling 3.3.2.2 External Connectors External connectors shall provide for the following: Reference Connector Designation Type J- 1 5-2
22、 J-3 5-4 J- 5 J-6 J- 7 J-8 J-9 J-10 Function MS3 124F- 12 - 3P 28V Input MS3124F- 12- 1OP i 15V Input MS3 124F- 18- 11s Converter MS3124F- 10-6s Nonlinear Potentiometer MS3124F- 10-6s End of Cycle MS3124F- 14- 19s MS3124F-14-15S Control Indicator Output MS3124F- 16-26s MS3124F- 16-8s Power Amplifier
23、 MS3124F-22-55S Inter connecting Box Control Indicator Input Frame 5-15-5 Hz at O. 06“ D.A. for 7 inin/cycle, 15-25-15 Hz at O. 04“ D.A. for 3 min/cycle, and 25-55-25 HZ at O. 0211 D.A. for 5 min/cycle. Tests 3.4.4 Standard Conditions The follomring conditions will be used to establish normal perfor
24、mance characteristics under standard conditions and for making laboratory bench tests. 8 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-5Obb 58 7
25、777706 037357Ll 3. 7. 1. 1. 1 Bench Test Function The equipment control panel will provide for simulation of control inputs and monitoring of component outputs during bench testing as described in the following paragEaphs: . . - .-. . 3. 7. 1. 1.1.1 3. 7. 1. 1. 1. 1. 1 Power Amplifier (PA) PA Input
26、Signals The equipment will provide the following input signals for the Power Amplifier: o tS8f 2VDC o Power Amplifier Control signal from the Frame and Panel Assembly. 3. 7. 1.1. 1. 1.2 PA Test Signals The equipment will monitor the following signals: o o PA Simulation Circuit The equipment will pro
27、vide for simulating power Power Amplifier Output Test Point Power Amplifier Output Under Load Test Point Power Amplifier input current meter 3.7.1. 1. 1. 1. 3 amplifier o.citput. 3.7.1.1.1.2 Frame and Panel Assembly (F 50M:). Provided by IHSNot for ResaleNo reproduction or networking permitted witho
28、ut license from IHS-,-,-MIL-T-850bb 58 777770b 0373578 5 4- i41bTrn8%66 (AS) 3. 7. 1.2 crm Factor The equiprncnt will incorporate a combination case 26 inches long by. 20 inches wide by 12 inches high. 3, 7. 1. 3 Form Factor - The equipment will contain the following assemblies, s ub a s s einhl i e
29、 s , and ci r cui ts : ., Ten cable assemblies contained in the 113979-500 case r. Combination case in which is mounted the 113407-500 Panel As s embly Control panel assembly which mounts the 113406-500 Circuitry Circuits as shown on MBAssociates Dwg. 113406. o kinked Circuit Board extender cards fo
30、r Frame and Panel Assembly per MBAssociates Dwgs . and 113988-501, and Printed Circuit Board extender card for the Control Indicater per MBAssociates Drwg. 113991-500. 113988-500 3, i. 1.4 Controls The following controls shall be provided on the control panel assembly: o “POWER“ toggle switch with p
31、ositions for “EXT“, “OFF“, and “CONV“ 115VAC power switch with positions and “OFF“ c ffMETER.FUNCTION1t switch vci th the position for , polarity, polarity and “CONTINUITY“ i!OFFII Ii+ll 0 “METER SELECT“ with 12 dktent positions including (1) “POIVER (ZSV)“ (2) “CONVKRTER OUT (28V)“ (3) “EXTERNAL NL
32、P“ (4) lESTERNAL I; GHAFF“ 1 4 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-Provided by IHSNot for ResaleNo reproduction or networking permitted with
33、out license from IHS-,-,-MIL-T-5066 58 9 9977906 01735L 5 9 MIL-T-W( AS) 4. O QUALITY ASSURANCE PROVISIONS 4.1 ResDonsihilitv for InsDection Unless otherwise specified in the contract or purchase order, the supplier is responsible for the purforrhance f atL inspection. requirements as specified here
34、in. the supplier may utilize his own facilities or any commercial laboratory acceptable to the Government. perform any inspections set forth in the specification where such inspections are deemed necessary to assure supplies and services conform to prescribed requirements. Except as otherwise specif
35、ied, The Government reserves the right to 4.2 Acceptance Tests The contractor will furnish all samples and will be responsible for accomplishing the acceptance tests. and testing will be with the approval of the procuring activity. Representatives of the procuring activities shall. monitor the testi
36、ng if desired. Contract0 rs not having testing facilities satisfactory to the procuring activity will engage the service of a comercial testing laboratory acceptable to the procuring activity. will furnish test data sheets showing quantitative results for all acceptance tests. representative of the
37、contractor 01. laboratory, as applicable. Acceptance tests will consist of the following: All inspection The contractor Such data sheets shall be signed by an authorized o Individual Tests o Special Tests Individual Te S ts Each equipment submitted for acceptance will be subjected 4.2.1 - to the Ind
38、ividual Tests. compliance with the requirements of material, worlu-nanship, and operational adequacy. As a minimum, each equipment accepted shall have pas sed the following tests : These tests shall be adequate to determine Provided by IHSNot for ResaleNo reproduction or networking permitted without
39、 license from IHS-,-,-o Examination of Iroduct o Operational test Examination of Product II_ - 4.2, 1. 1 Each equipment will be examined carefully to determine that the material and workrnanship requirements have been met. 4. 2. 1.2 Operational Test Each equipment will be operated to check character
40、istics and record adequate data to assure satisfactory equipment operation. Test procedures shall be prepared and approved in accordance. with Paragraph 4.4, Test Procedures. 4.2.2 Special Tests Special tests shall be conducted on a quantity of equipments for the parpose of checking the effect that
41、any Class 1 design or material change may have on the performance of the equipment and to assure adequate quality control. Such tests will be performed if so required by the Class I Engineering Change Proposal. 4.2.2. 1 Special Test Schedule Selection of equipments for special tests shall be made on
42、 an early equipment after a Class I engineering or material change. 4. 2.2.2 Scope of Tests Special tests shall consist of such tests as are mutually established by the contractor and procuring activity. previously approved for the preproduction tests shall be used where ap21icable. procedure and su
43、bmit it to the Pacific Missile Test Ceiiter, Pt. hlugu, Code 11 52 for approval prior to conducting the tests, Test procedures Wien not applicable, the contractoz shatl prepare a test Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-4.2.2. 3 Equipment
44、 Failure Should a failure occur during the special tests, the follow- ing action will be taken: o o Determine the cause of failure. Determine if the failure is a random case or design defect. Submit to the procuring activity for approval proposed corrective action intended to reduce the possibility
45、of the same failure(s) occurring in future tests. practical, include a test in the individual test to check all equipment for this requirement until reasonable assurance is obtained that the defect has been satis facto rily co rrec ted. o Where 4.3 First Unit Test In addition to the acceptance tests
46、 identified in Paragraph 4.2, the first prototype unit will be subjected to the vibration environ- ment specified in Paragraph 3.4.3.2. also be subjected to the shock environment specified in Paragraph The first prototype unit will 3.4.3.1. 4.4 Test Procedures The procedures used for conducting acce
47、ptance tests will be prepared by the contractor and submitted to the procuring activity for review and approval. Specification MIL-T-18303 shall be used as a guide for preparation of test procedures. When approved test procedures are available from previous contracts such procedures will be provided
48、 and may be used when their use is approved by the procuring activity. Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-T-85066 58 W 777770b 0373584 O m 4.5 s ha1 Reconditioning of Tested Equipment Equipment which has been subjected to acceptance tests ,A reconditioned by the contractor by replacing all worn or damaged items. equipment for acceptance. - 4.6 Presubmission Testing, After reworking, the contractor will resubmit the No item, part of complete equipment, will be submitted by the contractor until i
