SANS 1112-2008 Open-end box and combination wrenches《呆扳手、梅花扳手和两用扳手》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21542-2 SANS 1112:2008Edition 1.1Any reference to SABS 1112 is deemedto be a reference to this standard(Government Notice No. 1373 of 8 No

4、vember 2002)SOUTH AFRICAN NATIONAL STANDARD Open-end, box, and combination wrenches Published by Standards South Africa 1 dr lategan road groenkloof private bag x191 pretoria 0001 tel: 012 428 7911 fax: 012 344 1568 international code + 27 12 www.stansa.co.za Standards South Africa SANS 1112:2008 Ed

5、ition 1.1 Table of changes Change No. Date Scope Amdt 1 2008 Amended to change the designation of SABS standards to SANS standards, to update the definition of “acceptable,“ and to update the referenced standards. Acknowledgement Standards South African wishes to acknowledge the valuable assistance

6、derived from publications of the International organization for Standardization. Foreword This South African standard was approved by National Committee StanSA TC 5120.07, Handheld non-electrical tools for general purpose use, in accordance with procedures of Standards South Africa, in compliance wi

7、th annex 3 of the WTO/TBT agreement. This document was published in June 2008. This document supersedes SABS 1112:1976 (first edition). A vertical line in the margin shows where the text has been technically modified by amendment No. 1. SANS 1112:2008 Edition 1.1 1 Contents Page Acknowledgement Fore

8、word 1 Scope 3 2 Definitions . 3 3 Requirements 4 4 Packing and marking . 5 5 Sampling and compliance with the specification 6 6 Inspection and methods of test 6 6.1 Inspection . 6 6.2 Hardness test . 6 6.3 Torque test . 7 6.4 Tests on electroplated coatings 7 Appendix A Applicable standards . 13 Ap

9、pendix B Notes to purchasers . 14 Appendix C . 14 SANS 1112:2008 Edition 1.1 2 This page is intentionally left blank SANS 1112:2008 Edition 1.1 3 Open-end, box, and combination wrenches 1 Scope 1.1 This specification covers the requirements for the material, dimensions, performance, and finish of th

10、ree types of wrenches that are commonly referred to as spanners. NOTE a) The titles of standards referred to by number in the specification are given in appendix A. b) Requirements that must be specified by the purchaser are listed (and a requirement that may have to be agreed upon is noted) in appe

11、ndix B. c) Wrenches that will fit metric hexagon bolts and nuts are listed in appendix C. d) The nomenclature used in the specification conforms to that given in ISO recommendation R1703. e) The figures are merely illustrative and are not intended to preclude wrenches that, while complying with the

12、relevant requirements of the specification, differ in appearance from those illustrated. 2 Definitions 2.1 For the purposes of this specification the following definitions shall apply: acceptable acceptable to the authority administering this standard, or to the parties concluding the purchase contr

13、act, as relevant Amdt 1 defective a wrench that fails in one or more respects to comply with the relevant requirements of the specification lot not less than 10 and not more than 250 wrenches of the same type and nominal size, from one manufacturer, submitted at any one time for inspection and testi

14、ng nominal size (of a wrench) the nominal size or the combinations of the nominal sizes (as relevant) of the wrench openings size (of a wrench opening) the distance in millimetres across flats or between faces of the opening, as relevant SANS 1112:2008 Edition 1.1 4 3 Requirements 3.1 Type and desig

15、n 3.1.1 Type A wrench shall be of one of the following types, as specified by the purchaser: a) Type 1: Double-head, open-end wrench (see table 2); b) Type 2: Double-end, deep-offset box wrench (see table 3); c) Type 3: Deep-offset combination wrench (see table 4). NOTE In the trade a box wrench is

16、often referred to as a ring spanner. 3.1.2 Design The design of a wrench shall be generally similar to that shown in table 2, 3, or 4, as relevant. 3.2 Material A wrench shall have been forged from an alloy steel having chemical and physical properties that will enable it to comply with the relevant

17、 requirements of the specification. 3.3 Hardness The hardness of a wrench, determined in accordance with 6.2, shall be as follows: a) Type 1 wrenches: 39 HRC, min. b) Types 2 and 3 wrenches the nominal size of which includes no nominal dimension exceeding 32 mm: 39 HRC, min. c) Types 2 and 3 wrenche

18、s the nominal size of which includes at least one nominal dimension exceeding 32 mm: 35 HRC, min. 3.4 Nominal size The nominal size of a wrench shall be one of those given in column 1 of table 2, 3, or 4 (as relevant), as specified by the purchaser. 3.5 Dimensions The dimensions (other than of the o

19、penings) of a wrench shall conform to the values given in table 2, 3, or 4 (as relevant), appropriate to the nominal size of the wrench and, in the case of a type 3 wrench of nominal size 13 mm, 14 mm, 15 mm, 17 mm, 19 mm, or 22 mm, appropriate to the series (i.e. short or long) specified by the pur

20、chaser. The size of a wrench opening shall be within the appropriate limits given in table 5. SANS 1112:2008 Edition 1.1 5 3.6 Workmanship The workmanship shall be in accordance with good manufacturing practice. A wrench shall be well forged and forge flash shall have been completely removed by grin

21、ding or other means. The engaging surfaces of the open end(s) of a wrench shall be finished in an acceptable manner, and the serrations of the box end(s) of a wrench shall be sharp and well-defined. 3.7 Strength When tested in accordance with 6.3, a wrench shall show no sign of permanent deformation

22、 or damage that will adversely affect its usability. 3.8 Finish Wrenches shall have an electroplated coating of nickel and chromium, that complies with the requirements for a coating for service condition No. 2 of SANS 135. Amdt 1 NOTE Compliance with the above requires (inter alia) that when a coat

23、ing is viewed from reading distance it shall be free from plating defects such as pits, blisters, and other defects that detract from its appearance. 4 Packing and marking 4.1 Packing When so required by the purchaser, wrenches shall be packed in sets, the composition of which shall be as agreed bet

24、ween the purchaser and the supplier. Unless otherwise acceptable, only wrenches (or sets of wrenches) of the same type(s) and nominal size(s) shall be packed together in a bulk container. 4.2 Marking 4.2.1 Wrenches Each wrench shall be legibly and permanently marked with the following information: a

25、) the manufacturers name or trade name; b) at each end, the nominal size of the opening, except that in the case of a type 3 wrench, the nominal size may appear at any place on the shark. 4.2.2 Containers Each container shall be legibly marked with the following information: a) the manufacturers nam

26、e or trade mark; b) the type of wrench and, except in the case of sets, the nominal size; c) in the case of sets and where space permits, the nominal sizes of the individual wrenches in the sets. SANS 1112:2008 Edition 1.1 6 5 Sampling and compliance with the specification1)5.1 Sampling The followin

27、g sampling procedure shall be applied in determining whether a lot complies with the relevant requirements of the specification. The samples so taken shall be deemed to represent the lot for the respective properties. 5.1.1 Sample for inspection After inspecting the lot for compliance with the relev

28、ant requirements of 4.1 and 4.2.2, take from it at random the number of wrenches shown in column 2 of table 1 relative to the appropriate lot size shown in column 1. Table 1 Sample sizes 1 2 3 Lot size Sample for inspection Sample for testing number of wrenches number of wrenches number of wrenches

29、10 100 100 250 10 15 2 3 5.1.2 Sample for testing After inspecting (see 6.1) the sample taken in accordance with 5.1.1, take from it at random the relevant number of wrenches shown in column 3 of table 1. 5.2 Compliance with the specification The lot shall be deemed to comply with the relevant requi

30、rements of the specification if, after inspection and testing of the samples taken in accordance with 5.1, no defective is found. 6 Inspection and methods of test 6.1 Inspection Visually examine and measure each wrench in the sample taken in accordance with 5.1.1 for compliance with the relevant req

31、uirements of the specification compliance with which is not assessed by the tests given in 6.2, 6.3, and 6.4. 6.2 Hardness test Using means that will not affect the hardness of the basis metal, remove the plating, and then use the relevant method given in SANS 6508-1 to determine the Rockwell hardne

32、ss of each wrench in the sample (see 5.1.2). Amdt 1 1) This section applies to the sampling for inspection and testing before acceptance or rejection of single lots (consignments) in cases where no information about the implementation of quality control or testing during manufacture i s available to

33、 help in assessing the quality of the lot. It is also used as the procedure for adjudicating in cases of dispute. SANS 1112:2008 Edition 1.1 7 6.3 Torque test 6.3.1 Equipment a) Mandrel. A hexagonal test mandrel of hardness at least 55 HRC and having dimensions across flats equal, subject to a toler

34、ance of h 8 (see SANS 286-1 or SANS 286-2) to the nominal size of the end of the wrench under test. Amdt 1 b) Torque device. A device that capable of applying the relevant torque (see table 6) with an accuracy of 2,5 % or better. 6.3.2 Procedure a) Clamp the mandrel rigidly, place the appropriate en

35、d of the wrench over them mandrel and, by means of the torque device, apply the torque2)given in table 6 appropriate to the wrench type and the nominal size of the box or open end, as relevant. Apply the torque gradually until the specified value is reached and do not jerk or strike the wrench durin

36、g the test. b) Repeat (a) above but apply the torque in the opposite direction. c) Check for compliance with the requirements of 3.7. 6.4 Tests on electroplated coatings Use the relevant methods given in SANS 135. Amdt 1 2) The torque is the force,in newtons, multiplied by the perpendicular distance

37、, in metres, between the line of action of the applied load and the axis of the test mandrel. SANS 1112:2008 Edition 1.1 8 Table 2 Dimensions of double-head, open-end wrenches (All dimensions in millimetres) 1 2 3 4 5 6 Nominal size A1B1B2Length, L (i.e. S1 S2) max. max. max. max. min. 6 7 8 7* 8* 9

38、* 3,7 4 4 19 20 22 20 22 24 135 140 145 120 125 130 8 10 10 10* 11* 13 4,5 5 5,5 22 27 27 27 30 34 155 165 175 140 150 160 11 12 13 13* 13* 14* 5,5 5,5 6 30 32 34 34 34 35 175 180 190 160 165 175 13 13 14 15 17* 15 6 6,5 6 34 34 35 37 42 37 190 210 190 175 190 175 14 16 17 17* 17 19* 6,5 6,5 7 38 38

39、 42 42 42 47 210 210 225 190 190 205 18 19 19 19 22* 24* 7,5 8 9 44 47 47 47 52 56 225 240 270 205 220 240 20 21 22 22 23 24* 8 8 9 48 49 52 52 53 56 245 250 270 225 230 240 24 24 24 26 27* 30* 9 9 10 56 56 56 59 63 66 280 280 290 250 250 260 25 27 27 28 30* 32 9 10 10 58 63 63 64 66 71 290 310 315

40、260 275 275 30 30 32 32* 36* 36* 10 11 11 66 66 71 71 80 80 325 350 350 280 300 300 36 41 46 41* 46* 50* 13 17 18 80 88 96 88 96 105 400 450 500 350 400 450 * In accordance with ISO 1085. SANS 1112:2008 Edition 1.1 9 Table 3 Dimensions of double end, deep offset box wrenches (All dimensions in milli

41、metres) 1 2 3 4 5 6 7 8 9 Nominal size A1A2B1B2Offset, H Length, L (i.e. S1 S2) max. max. max. max. max. min. max. min. 6 7 8 7* 8* 9* 6 6 7 7 7 8 11 12,5 14 12,5 14 15,5 22 23 23 18 19 19 185 190 200 165 170 180 8 10 10 10* 11* 13 7 7 9 9 10 11 14 17 17 17 18,5 21,5 24 25 27 20 21 23 200 210 230 18

42、0 190 210 11 12 13 13* 13* 14* 10 10 11 11 11 12 18,5 20 21,5 21,5 21,5 23 27 27 28 23 23 24 235 235 250 210 210 220 13 13 14 15 17* 15 11 11 11 12 13 12 21,5 21,5 23 24 27 24 28 30 28 24 26 24 250 270 250 220 240 220 14 16 17 17* 17 19* 12 12 13 13 13 14 23 26 27 27 27 30 30 30 32 26 26 28 270 270

43、295 240 240 260 18 19 19 19 22* 24* 13 14 14 14 15 16 29 30 30 30 35 38 32 34 34 28 30 30 295 320 335 260 285 300 20 21 22 22 23 24* 14 14 15 15 15 16 32 33 35 35 37 38 34 34 36 30 30 32 320 335 340 285 300 305 24 24 24 26 27* 30* 15 15 15 16 16 17 38 38 38 41 42 46 36 36 37 32 32 33 355 355 355 320

44、 320 320 * In accordance with ISO 1085. SANS 1112:2008 Edition 1.1 10 Table 3 (continued) 1 2 3 4 5 6 7 8 9 Nominal size A1A2B1B2Offset, H Length, L (i.e. S1 S2) max. max. max. max. max. min. max. min. 25 27 27 28 30* 32 15 16 16 16 17 18 40 42 42 44 46 49 37 37 38 33 33 34 355 355 380 320 320 340 3

45、0 30 32 32* 36* 36* 17 17 18 18 20 20 46 46 49 49 55 55 39 40 40 35 36 36 390 450 450 350 395 395 36 41 46 41* 46* 50* 20 22 24 22 24 25 55 63 71 63 71 71 46 46 49 40 40 43 490 515 565 435 460 500 * In accordance with ISO 1085. Table 4 Dimensions of deep-offset combination wrenches (All dimensions i

46、n millimetres) 1 2 3 4 5 6 7 Nominal size A1A2B1B2Length, L (i.e. S) max. max. max. max. max. min. 6* 7* 8* 6 8 8 3,5 3,8 4 11 12,5 14 17 19 21 105 110 120 85 90 100 9* 10* 11* 8 9 10 4 4,5 5 15,5 17 18 23 26 28 125 130 135 105 110 115 12* 13* 13 10 11 11 5,5 5,5 6,5 20 21,5 21,5 30 32 34 140 155 23

47、0 120 135 190 14* 14 15* 12 12 12 6 7 6 23 23 24 33 35 35 165 245 175 145 205 155 * Short series combination wrenches. Long series combination wrenches. SANS 1112:2008 Edition 1.1 11 Table 4 (continued) 1 2 3 4 5 6 7 Nominal size A1A2B1B2Length, L (i.e. S) max. max. max. max. max. min. 15 17* 17 12

48、13 13 7,5 7 8,5 24 27 27 37 40 42 265 195 290 215 175 240 19* 19 22* 15 15 16 8 9,5 9 30 30 35 45 47 50 235 320 255 205 260 225 22 24 27 17 19 21 11 12 13 35 38 42 52 56 63 360 390 425 300 330 365 30 32 36 41 22 23 25 28 14 14 15 17 46 49 55 63 69 73 82 92 460 485 535 600 400 425 475 540 * Short ser

49、ies combination wrenches. Long series combination wrenches. Table 5 Dimensions* of wrench openings 1 2 3 1 2 3 Actual size Actual size Nominal size mm Nominal size mm mm min. mm mm min. max 6 7 8 6,03 7,03 8,03 6,15 7,15 8,15 21 22 23 21,06 22,06 23,06 21,36 22,36 23,36 9 10 11 9,03 10,04 11,04 9,15 10,19 11,19 24 25 26 24,06 25,06 26,08 24,36 25,36 26,48 12 13 14 12,04 13,04 14,05 12,24 13,24 14,27 27 28 30 27,08 28,08 30,08