SANS 1175-2008 High speed steel slitting saws《高速钢制锯片铣刀》.pdf

1、 Collection of SANS standards in electronic format (PDF) 1. Copyright This standard is available to staff members of companies that have subscribed to the complete collection of SANS standards in accordance with a formal copyright agreement. This document may reside on a CENTRAL FILE SERVER or INTRA

2、NET SYSTEM only. Unless specific permission has been granted, this document MAY NOT be sent or given to staff members from other companies or organizations. Doing so would constitute a VIOLATION of SABS copyright rules. 2. Indemnity The South African Bureau of Standards accepts no liability for any

3、damage whatsoever than may result from the use of this material or the information contain therein, irrespective of the cause and quantum thereof. ISBN 978-0-626-21527-9 SANS 1175:2008Edition 1.1Any reference to SABS 1175 is deemedto be a reference to this standard(Government Notice No. 1373 of 8 No

4、vember 2002)SOUTH AFRICAN NATIONAL STANDARD High speed steel slitting saws Published by Standards South Africa 1 dr lategan road groenkloof private bag x191 pretoria 0001 tel: 012 428 7911 fax: 012 344 1568 international code + 27 12 www.stansa.co.za Standards South Africa SANS 1175:2008 Edition 1.1

5、 Table of changes Change No. Date Scope Amdt 1 2008 Amended to change the designation of SABS standards to SANS standards and to update the definition of “acceptable,“ and to update referenced standards. Foreword This South African standard was approved by National Committee StanSA TC 5120.07, Handh

6、eld non-electrical tools for general purpose use, in accordance with procedures of Standards South Africa, in compliance with annex 3 of the WTO/TBT agreement. This document was published in June 2008. This document supersedes SABS 1175:1978 (first edition). A vertical line in the margin shows where

7、 the text has been technically modified by amendment No. 1. SANS 1175:2008 Edition 1.1 1 Contents Page Foreword 1 Scope . 3 2 Definitions 3 3 Requirements . 4 4 Packing and marking . 10 5 Sampling and compliance with the specification . 11 6 Inspection and methods of test 11 6.1 Inspection 11 6.2 Ru

8、nout tests 12 6.3 Hardness test 12 Appendix A Applicable standards 13 Appendix B Notes to purchasers . 13 SANS 1175:2008 Edition 1.1 2 This page is intentionally left blank SANS 1175:2008 Edition 1.1 3 High speed steel slitting saws 1 Scope This specification covers requirements for the dimensions,

9、material, and hardness of two types of plain slitting saws ranging in diameter from 80 mm to 315 mm and having either fine or coarse teeth. It does not cover metal slitting saws having cutting edges on the sides of the blade. NOTE a) The titles of standards referred to by number in the specification

10、 are given in appendix A. b) Requirements that must be specified by the purchaser and a requirement that must be agreed upon are given in appendix B. 2 Definitions 2.1 For the purposes of this specification the following definitions, shall apply: acceptable acceptable to the authority administering

11、this standard, or to the parties concluding the purchase contract, as relevant Amdt 1 axial runout the maximum variation in an axial direction of a surface of a saw from the true plane of rotation about the axis of the saw, which occurs when the saw is rotated on its axis through 360 defective a saw

12、 or its container that fails in one or more respects to comply with the appropriate requirements of the specification key a mechanical member for transmitting torque from the driving element to a saw keyway a slot or pocket in a saw intended to provide a driving surface for the key lot not less than

13、 10 and not more than 500 saws of the same type and size, from one manufacturer, submitted at anyone time for inspection and testing pitch the circumferential distance between adjacent teeth measured at the periphery of a saw SANS 1175:2008 Edition 1.1 4 radial runout the maximum variation in a radi

14、al direction of the periphery of a saw when the saw is rotated on its axis through 360 size (of a saw) the nominal diameter and nominal thickness of a saw tooth a projection on a saw that carries a cutting edge 3 Requirements 3.1 Material A slitting saw shall be of high speed steel free from any def

15、ect that may affect its serviceability. 3.2 Type and size A slitting saw shall have fine or coarse teeth, as specified by the purchaser, and the size of the saw shall be one of the sets of values given in columns 1 and 2 of table 4 or table 5 (as relevant), as specified by the purchaser. 3.3 Dimensi

16、ons The dimensions of the saw shall conform to the values given in columns 1-4 of table 4 or table 5(as relevant)appropriate to the size of the saw, and subjected to the following tolerances: a) Diameter. Tolerance grade Js16 of SANS 286-1 or SANS 286-2. Amdt 1 b) Thickness. Tolerance grade Js11 of

17、SANS 286-1 or SANS 286-2. Amdt 1 c) Bore diameter. Tolerance grade H7 of SANS 286-1 or SANS 286-2. Amdt 1 3.4 Number of teeth The number of teeth on a saw shall conform to the value given in column 6 of table 4 or table 5 (as relevant) appropriate to the size of the saw. 3.5 Runout When tested in ac

18、cordance with 6.2, the axial runout and the radial runout of a slitting saw shall not exceed the applicable values given in columns 2 and 3, respectively, of table 1. Table 1 Permissible axial runout and radial runout (see figure 1) 1 2 3 Diameter of saw Axial runout measured at position 2 Axial run

19、out measured at position 1 mm mm, max. mm, max. 80 up to and including 100 0,16 0,10 Over 100 up to and including 200 0,25 0,16 Over 200 up to and including 315 0,40 0,16 SANS 1175:2008 Edition 1.1 5 3.6 Driving holes (pin holes) When so specified by the purchaser, slitting saws of diameter 200 mm,

20、250 mm, and 315 mm shall be provided with driving holes the diameter and the pitch circle diameter of which, unless otherwise agreed upon between the purchaser and the manufacturer, shall conform to the values given in table 2. Table 2 Driving hole requirements (see figure 2) 1 2 3 Diameter of saw D

21、iameter of driving holes Pitch circle diameter mm mm, (tolerance grade Js14*) mm, (tolerance grade Js12*) 200 250 315 9 9 11 50 50 63 * See SANS 286-1 or SANS 286-2. Amdt 1 3.7 Keyway When so specified by the purchaser, a slitting saw shall be provided with a keyway the dimensions of which shall con

22、form to the applicable values given in table 3. Table 3 Dimensions of keyways* (see figure 1) 1 2 3 4 5 Dimensions, F Diameter of bore of saw Width of keyway, E mm Radius, R mm mm, (tolerance grade C11+) Size Tolerance mm 22 6 24,1 +0,1+0+01,00,332 8 34,8 +0,2+0+01,20,340 10 43,5 +0,2+0+01,20,3* In

23、accordance with ISO 240. +See SANS 286-1 or SANS 286-2. Amdt 1 3.8 Tooth shape The tooth shape and the geometry of the cutting edge shall be at the option of the manufacturer. 3.9 Hardness When tested in accordance with 6.3, a saw shall have a hardness, measured within the triangular profile of any

24、tooth, of not less than 62 and not more than 66 HRC. 3.10 Workmanship and finish The workmanship and finish shall be of acceptable quality. SANS 1175:2008 Edition 1.1 6 Figure 1 Keyway dimensions and runout positions SANS 1175:2008 Edition 1.1 7 Figure 2 Dimensions of metal slitting saws with coarse

25、 and fine teeth SANS 1175:2008 Edition 1.1 8 Table 4 Dimensions of metal slitting saws with fine teeth* (see figure 2) 1 2 3 4 5 6 Diameter of saw+Thickness of saw+Diameter of bore+Hub diameter Approximate pitch of teethD, mm C, mm A, mm B, mm, min. mm Number of teeth 0,5 0,6 0,8 2,0 2,0 2,0 128 128

26、 128 80 1,0 1,2 1,6 22 34 2,5 2,5 2,5 100 100 100 2,0 2,5 3,0 3,2 3,2 3,2 80 80 80 4,0 5,0 6,0 4,0 4,0 4,0 64 64 64 0,6 0,8 1,0 2,0 2,5 2,5 160 128 128 100 1,2 1,6 2,0 22 34 2,5 3,2 3,2 128 100 100 2,5 3,0 4,0 3,2 4,0 4,0 100 80 80 5,0 6,0 4,0 5,0 80 64 0,8 1,0 1,2 2,5 2,5 3,2 160 160 128 125 1,6 2,

27、0 2,5 22 34 3,2 3,2 4,0 128 128 100 3,0 4,0 5,0 6,0 4,0 4,0 5,0 5,0 100 100 80 80 1,2 1,6 2,0 3,2 3,2 4,0 160 160 128 160 2,5 3,0 4,0 32 47 4,0 4,0 5,0 128 128 100 5,0 6,0 5,0 5,0 100 100 1,6 2,0 2,5 4,0 4,0 4,0 160 160 160 200 3,0 4,0 5,0 6,0 32 63 5,0 5,0 5,0 6,3 128 128 128 100 SANS 1175:2008 Edi

28、tion 1.1 9 Table 4 (concluded) 1 2 3 4 5 6 Diameter of saw+Thickness of saw+Diameter of bore+Hub diameter Approximate pitch of teethD, mm C, mm A, mm B, mm, min. mm Number of teeth 2,0 2,5 3,0 4,0 5,0 5,0 200 160 160 250 4,0 5,0 6,0 32 63 5,0 6,3 6,3 160 128 128 315 2,5 3,0 4,0 40 80 5,0 5,0 6,3 200

29、 200 160 5,0 6,0 6,3 6,3 160 160 * In accordance with ISO 2296. +For tolerance see 3.3. For information only. Table 5 Dimensions of metal slitting saws with coarse teeth* (see figure 2) 1 2 3 4 5 6 Diameter of saw+Thickness of saw+Diameter of bore+Hub diameter Approximate pitch of teethD, mm C, mm A

30、, mm B, mm, min. mm Number of teeth 0,6 0,8 1,0 4,0 4,0 5,0 64 64 48 80 1,2 1,6 2,0 22 34 5,0 5,0 6,3 48 48 40 2,5 3,0 4,0 6,3 6,3 8,0 40 40 32 5,0 6,0 8,0 8,0 32 32 0,8 1,0 1,2 5,0 5,0 5,0 64 64 64 100 1,6 2,0 2,5 22 34 6,3 6,3 6,3 48 48 48 3,0 4,0 5,0 6,0 8,0 8,0 8,0 10,0 40 40 40 32 SANS 1175:200

31、8 Edition 1.1 10 Table 5 (concluded) 1 2 3 4 5 6 Diameter of saw+Thickness of saw+Diameter of bore+Hub diameter Approximate pitch of teethD, mm C, mm A, mm B, mm, min. mm Number of teeth 1,0 1,2 1,6 5,0 6,3 6,3 80 64 64 125 2,0 2,5 3,0 22 34 6,3 8,0 8,0 64 48 48 4,0 5,0 6,0 8,0 10,0 10,0 48 40 40 1,

32、2 1,6 2,0 6,3 6,3 8,0 80 80 64 160 2,5 3,0 4,0 32 47 8,0 8,0 10,0 64 64 48 5,0 6,0 10,0 10,0 48 48 1,6 2,0 2,5 8,0 8,0 8,0 80 80 80 200 3,0 4,0 5,0 6,0 32 63 10,0 10,0 10,0 12,5 64 64 64 48 2,0 2,5 3,0 8,0 10,0 10,0 100 80 80 250 4,0 5,0 6,0 32 63 10,0 12,5 12,5 80 64 64 315 2,5 3,0 4,0 40 80 10,0 1

33、0,0 12,5 100 100 80 5,0 6,0 12,5 12,5 80 80 * In accordance with ISO 2296. +For tolerance see 3.3. For information only. 4 Packing and marking 4.1 Packing To protect a saw in transit, it shall be packed in a cardboard wallet or any other acceptable container that is so designed that the marking on t

34、he saw is visible at all times. SANS 1175:2008 Edition 1.1 11 4.2 Marking Each saw shall be clearly and indelibly marked in an acceptable manner with the following information: a) the manufacturers name or trade name or trade mark; b) diameter of the saw; c) the thickness of the saw; d) the number o

35、f teeth. 5 Sampling and compliance with the specification1)5.1 Sampling The following sampling procedure shall be applied in determining whether a lot complies with the relevant requirements of the specification and the samples so taken shall be deemed to represent the lot: a) Sample for inspection.

36、 From the lot take at random the number of saws shown in column 2 of table 6 relative to the appropriate lot size shown in column 1. Table 6 Sample sizes 1 2 3 Lot size Sample for inspection Sample for testing saws saws saws 10 101 251 10025050010 15 20 2 3 4 b) Sample for testing. From the sample t

37、aken in accordance with (a) above take at random the appropriate number of saws shown in column 3 of table 6. 5.2 Compliance with the specification The lot shall be deemed to comply with the requirements of the specification if after inspection and testing of the samples taken in accordance with 5.1

38、 no defective is found. 6 Inspection and methods of test 6.1 Inspection Inspect and measure each saw in the sample taken in accordance with 5.1(a) for compliance with those requirements of the specification compliance with which is not assessed by the tests given in 6.2 and 6.3. 1) This section appl

39、ies to the sampling for inspection and testing before acceptance or rejection of single lots (consignments) in cases where no information about the implementation of quality control or testing during manufacture is available to help in assessing the quality of the lot. It is also used as the procedu

40、re for adjudicating in cases of dispute. SANS 1175:2008 Edition 1.1 12 6.2 Runout test 6.2.1 Apparatus a) Bench centres and a suitable stand to accept a dial gauge that is capable of measuring to an accuracy of 0,01 mm. b) An arbor having a seating of the appropriate diameter (corresponding to the b

41、ore of the saw under test) and an integral and perpendicular shoulder of a suitable diameter, the mounting surfaces (i.e. faces of shoulder and seating) being true to within 10 m with respect to the centres of the arbor. 6.2.2 Method Rigidly mount on the arbor (in turn) each saw in the sample taken

42、in accordance with 5.1(b). Set up the dial gauge in the positions shown in figure 1, rotate the assembly slowly between centres, and check for compliance with the requirements of 3.5. 6.3 Hardness test Using the relevant procedure described in SANS 6506-1 or SANS 6507-1 and a calibrated Rockwell har

43、dness testing machine, check each saw in the sample taken in accordance with 5.1(b) for compliance with the requirements of 3.9. Amdt 1 SANS 1175:2008 Edition 1.1 13 Appendix A2)Applicable standards Reference is made to the latest issues of the following standards: ISO 240, Milling cutters Interchan

44、geability dimensions for cutter arbors or cutter mandrels. ISO 2296, Metal slitting saws with fine and coarse teeth Metric series. SANS 286-1/ISO 286-1, ISO system of limits and fits Part 1: Bases of tolerances, deviations and fits. Amdt 1 SANS 286-2/ISO 286-2, ISO system of limits and fits Part 2:

45、Tables of standard tolerance grades and limit deviations for holes and shafts. Amdt 1 SANS 6506-1/ISO 6506-1, Metallic materials Metallic materials Brinell hardness test Part 1: Test method. Amdt 1 SANS 6507-1/ISO 6507-1, Metallic materials Vickers hardness test Part 1: Test method. Amdt 1 Appendix

46、B Notes to purchasers B.1 The following requirements must be specified in tender invitations and in the order or contract: a) the type (i.e. having fine or coarse teeth) and size of slitting saw (see 3.2); b) when relevant, that driving holes are required (see 3.6); c) when relevant, that a keyway i

47、s required (see 3.7). B.2 The following requirement must be agreed upon between manufacturer and purchaser: The diameter of driving holes and the pitch circle diameter, if other than as specified (see 3.6). Standards South Africa 2) The information in the appendices is additional to that in the specification and has been included purely for information and guidance.