ASTM F628-2012e3 Standard Specification for Acrylonitrile-Butadiene-Styrene (ABS) Schedule 40 Plastic Drain Waste and Vent Pipe With a Cellular Core.pdf

1、Designation: F628 123An American National StandardStandard Specification forAcrylonitrile-Butadiene-Styrene (ABS) Schedule 40 PlasticDrain, Waste, and Vent Pipe With a Cellular Core1This standard is issued under the fixed designation F628; the number immediately following the designation indicates t

2、he year of originaladoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.Asuperscriptepsilon () indicates an editorial change since the last revision or reapproval.1NOTESections 2, 6.4.4, and the Summary of Changes were editorial

3、ly corrected in March 2013.2NOTETable 2 was editorially corrected in April 2016.3NOTESection 9.2.2 was editorially corrected in December 2018.1. Scope*1.1 This specification covers coextruded acrylonitrile-butadiene-styrene (ABS) plastic drain, waste, and vent pipemade to Schedule 40 iron pipe sizes

4、 (IPS) and produced by thecoextrusion process with concentric inner and outer solid ABSlayers and the core consisting of closed-cell cellular ABS.Plastic which does not meet the material requirements specifiedin Section 5 is excluded from single layer and all coextrudedlayers.1.2 Fittings suitable f

5、or use with pipe meeting the require-ments of this specification are given in Annex A1. Fittingsmeeting the requirement of Specification D2661 are alsoacceptable.1.3 Acrylonitrile-butadiene-styrene plastic which does notmeet the definitions of virgin ABS plastic as given in 3.2.4 isexcluded, as perf

6、ormance of plastic other than those defined asvirgin was not determined. ABS rework plastic which meetsthe requirements of rework plastic as given in 5.3 is acceptable.1.4 Reprocessed plastic or recycled plastic as defined inTerminology D883 is excluded.1.5 Recommendations for storage, joining, and

7、installationare provided in Appendixes X1, X2, and X3, respectively.1.6 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specifi

8、cation.1.7 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.8 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Princ

9、iples for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD883 Terminology Relating to PlasticsD1600

10、Terminology forAbbreviated Terms Relating to Plas-ticsD1898 Practice for Sampling of Plastics (Withdrawn 1998)3D2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2235 Specification for Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe and FittingsD23

11、21 Practice for Underground Installation of Thermoplas-tic Pipe for Sewers and Other Gravity-Flow ApplicationsD2412 Test Method for Determination of External LoadingCharacteristics of Plastic Pipe by Parallel-Plate LoadingD2444 Practice for Determination of the Impact Resistanceof Thermoplastic Pipe

12、 and Fittings by Means of a Tup(Falling Weight)D2661 Specification for Acrylonitrile-Butadiene-Styrene(ABS) Schedule 40 Plastic Drain, Waste, and Vent Pipeand FittingsD3311 Specification for Drain, Waste, and Vent (DWV)Plastic Fittings PatternsD3965 Classification System and Basis for Specifications

13、 forRigid Acrylonitrile-Butadiene-Styrene (ABS) Materialsfor Pipe and FittingsD5630 Test Method for Ash Content in PlasticsE105 Practice for Probability Sampling of Materials1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility

14、of Subcommittee F17.63 on DWV.Current edition approved Nov. 15, 2012. Published January 2013. Originallyapproved in 1979. Last previous edition approved in 2008 as F628 08. DOI:10.1520/F0628-12E03.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service a

15、t serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM

16、International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standa

17、rds, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.1E1508 Guide for Quantitative Analysis by Energy-Dispersive SpectroscopyE122 Practice for Calculating Sample Size to Estimate, WithSpecified Precision, the Average for a Characteristic

18、of aLot or ProcessF402 Practice for Safe Handling of Solvent Cements,Primers, and Cleaners Used for Joining ThermoplasticPipe and FittingsF412 Terminology Relating to Plastic Piping SystemsF1498 Specification for Taper Pipe Threads 60 for Thermo-plastic Pipe and Fittings2.2 Federal Standard:Fed. Std

19、. No. 123 Marking for Shipment (Civil Agencies)42.3 Military Standard:MIL-STD-129 Marking for Shipment and Storage43. Terminology3.1 Definitions:3.1.1 Definitions are in accordance with Terminology F412,and abbreviations are in accordance with Terminology D1600,unless otherwise specified. The abbrev

20、iation for acrylonitrile-butadiene-styrene plastic is ABS.3.1.2 cellular plastica plastic containing numerous cells,intentionally introduced, interconnecting or not, distributedthroughout the mass.3.1.3 closed-cell cellular plasticcellular plastic in whichalmost all the cells are noninterconnecting.

21、3.1.4 coextruded pipepipe consisting of two or moreconcentric layers of material bonded together in processing byany combination of temperature, pressure, grafting,crosslinking, or adhesion.3.1.5 coextrusiona process whereby two or more heatedor unheated plastic material streams forced through one o

22、rmore shaping orifice(s) become one continuously formedpiece.3.1.6 room temperaturea temperature in the range from 68to 85 6 3.6F (20 to 30 6 2C).3.2 Definitions of Terms Specific to This Standard:3.2.1 lota lot shall consist of all pipe produced, of onesize, from one extrusion line, during one desi

23、gnated 24-hperiod.3.2.2 recycled plastica plastic prepared from discardedarticles that have been cleaned and reground.3.2.3 reprocessed plastica thermoplastic prepared fromusually melt processed scrap or reject parts by a plasticsprocessor, or from nonstandard or nonuniform virgin material.3.2.4 vir

24、gin ABS plasticplastic in the form of pellets,granules, powder, floc, or liquid that has not been subjected touse or processing other than that required for its initialmanufacture.4. Classification4.1 Pipe produced in accordance with this specification isintended to provide pipe suitable for the dra

25、inage and ventingof sewage and certain other non-hazardous liquid wastes.NOTE 1Before installing pipe for waste disposal use, the approval ofthe cognizant building code authority should be obtained as conditions notcommonly found in normal use may be encountered and temperatures inexcess of 180F (82

26、C) may be encountered.NOTE 2This specification does not include requirements for pipeintended to be used to vent combustion gases.5. Materials5.1 Material SpecificationVirgin ABS plastic shall con-form to the requirements prescribed in Specification D3965with a cell classification of 4-2-2-2-2. The

27、color and form ofthe material shall be as agreed upon between the seller and thepurchaser in accordance with Specification D3965.5.2 The ABS plastic shall conform to the following require-ments:5.2.1 Acrylonitrile-Butadiene-Styrene (ABS) PlasticPlastic shall contain a minimum of 15 % acrylonitrile,

28、6 %butadiene, and 15 % styrene or substituted styrene, or both, ofpolymers or blends of polymers.5.2.2 ABS plastic shall contain no more than 10 % of othermonomeric or polymeric components plus other necessarycompounding ingredients.5.3 Rework MaterialThe manufacturer shall use only hisown clean rew

29、ork pipe material conforming with these cellclass requirements. Use it only in the core layer. The pipeproduced shall meet all the requirements of this specification.6. Requirements6.1 GeneralThe pipe and fittings should be homogeneousthroughout and free of visible cracks, holes, foreign inclusions,

30、or other injurious defects. The pipe shall be as uniform ascommercially practicable in color, opacity, density, and otherphysical properties.6.1.1 The requirements in this section are intended only foruse as quality control tests, not as simulated service tests.6.2 Dimension and Tolerance:6.2.1 Outs

31、ide DiameterThe outside diameter and toler-ances shall meet the requirements of Table 1 when measured inaccordance with Test Method D2122. The tolerances forout-of-roundness shall apply to pipe prior to shipment.6.2.2 Wall ThicknessThe wall thickness and tolerancesshall meet the requirements of Tabl

32、e 2 when measured inaccordance with Test Method D2122.6.2.3 LengthThe pipe shall be in either 10 or 20-ft (3.05 or6.1-m) lengths, unless otherwise specified. The allowabletolerance on length shall be +12, 0 in. (+12, 0 mm).6.3 Performance Requirements:6.3.1 Pipe StiffnessThe minimum pipe stiffness v

33、alues at5 % deflection when measured in accordance with Test MethodD2412, shall equal or exceed the values in Table 3. The rate ofcrosshead motion shall be 0.20 to 0.25 in./min (5.1 to 6.3mm/min). Three specimens shall be tested. If all three meet thisrequirement, the sample meets this requirement.

34、If one or two4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.F628 1232fail, additional testing shall be conducted in accordance with6.3.1.1. If all three fail, the sample does not meet therequir

35、ement.6.3.1.1 Pipe Stiffness and Lower Confidence LimitIn theevent that one or two of the specimens tested in 6.3.1 fail tomeet the minimum requirement, the average pipe stiffness ofeleven specimens shall meet or exceed the minimum require-ment given in Table 3. The 99 % lower confidence limit (LCL)

36、shall be within 15 % of the average value. The LCL shall becalculated using the Students “t” distribution, with N-1 de-grees of freedom, where N is the number of specimens. Thecritical t value shall be used to at least three significant digits.Alternatively, if the LCL exceeds the minimum pipe stiff

37、nessrequirement in Table 3, but is not within 15 % of the average,the sample meets the requirements of the Pipe Stiffness testing.The eleven specimens include the three tested under 6.3.1, andan additional eight with rotation by 35, as specified in TestMethod D2412, continuing throughout the remaini

38、ng speci-mens.6.3.1.2 The LCL based on testing eleven specimens iscalculated as follows:LCL 5 avg PS! 2 $2.76 std. dev.! / = N!%where: avg PS! 5 (PSi!#/11! (1)std. dev.! 5 F(PS22 (PS!2/NN 2 1G1/2N 5 11.6.3.1.3 The 15 % requirement is calculated as follows:avg 2 LCL!/avg! 3100#15%NOTE 3For quality co

39、ntrol testing, a single specimen may be usedwith the thinnest wall at the top.NOTE 4The 5 % deflection criterion, which was arbitrarily selectedfor testing convenience, should not be considered as a limitation withrespect to in-use deflection. The engineer is responsible for establishingthe acceptab

40、le deflection limit.NOTE 5The strength and load-carrying capabilities of plastic pipe aremeasured and reported as pipe stiffness, which is determined in accor-dance with Test Method D2412. The term “crush strength” is notapplicable to plastic piping because the values obtained can be signifi-cantly

41、different, depending on the bedding, loading, or testing techniqueused, and the term derives from rigid pipe and refers to its ultimatestrength at rupture.6.3.2 Pipe FlatteningThere shall be no evidence of rup-ture when pipe is deflected 25 % of the initial inside diameterwhen tested in accordance w

42、ith Test Method D2412. Threespecimens shall be tested; all shall meet the requirements.Failure shall be a crack or break extending entirely through thepipe wall visible to the unaided eye.6.3.3 Impact StrengthThe minimum impact resistance,when tested at the time of manufacture, shall comply withTabl

43、e 4. Test in accordance with Test Method D2444 using TupA and Holder B. Use 12lb (5 kg) tup for testing pipe sizes 4in. and smaller and a 20lb (10kg) tup for sizes larger than 4in.6.3.3.1 Test 10 specimens. When 9 or 10 specimens pass,accept the lot. When 2 or more specimens fail, test 10additional

44、specimens. When 17 of 20 specimens tested pass,accept the lot. When 4 or more of 20 specimens fail, test 20additional specimens. When 32 of 40 specimens pass, acceptthe lot. When 9 or more of 40 specimens fail, the lot does notmeet the requirements of this specification.6.3.3.2 Failure of the test s

45、pecimen shall be shattering orany crack or break extending entirely through the pipe wall andvisible to the unaided eye.TABLE 1 Outside Diameters and Tolerances for ABS Schedule 40 Plastic Drain, Waste, and Vent Pipe Produced by the CoextrusionProcess with Concentric Inner and Outer Solid ABS-Layers

46、 and the Core Consisting of Closed-Cell Cellular ABSNominal Pipe Size,in.Outside DiameterAverage, in. (mm)Tolerance on Average,in. (mm)Out-of-Roundness MaximumDiameter Minus MinimumDiameter, in. (mm)A114 1.660 (42.16) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)112 1.900 (48.26) +0.010, 0.000 (+0.25, 0.

47、00) 0.024 (0.60)2 2.375 (60.32) +0.010, 0.000 (+0.25, 0.00) 0.024 (0.60)3 3.500 (88.90) +0.015, 0.000 (+0.38, 0.00) 0.030 (0.76)4 4.500 (114.30) +0.015, 0.000 (+0.38, 0.00) 0.100 (2.54)6 6.625 (168.28) +0.011, 0.011 (+0.28, 0.28) 0.100 (2.54)AMeasured at time of manufacturing.TABLE 2 Wall Thickness

48、and Tolerance for ABS Schedule 40Plastic Drain, Waste, and Vent Pipe Produced by the CoextrusionProcess with Concentric Inner and Outer Solid ABS Layers andthe Core Consisting of Closed-Cell Cellular ABSNominal PipeSize, in.Wall ThicknessAMinimum Total Wall, in.(mm)Tolerance, in. (mm)114 0.140 (3.56

49、) +0.035 (+0.89)112 0.145 (3.68) +0.036 (+0.91)2 0.154 (3.91)+0.039 (+0.99)3 0.216 (5.49) +0.054 (+1.37)4 0.237 (6.02) +0.059 (+1.50)6 0.280 (7.11) +0.070 (+1.78)AThe minimum is the lowest wall thickness of the pipe at any cross section. Editorially corrected in April 2016.TABLE 3 Pipe Stiffness of ABS Schedule 40 Plastic Drain, Waste,and Vent Pipe Produced by the Coextrusion Process withConcentric Inner and Outer Solid ABS Layers and the CoreConsisting of Closed-Cell Cellular ABSNominal PipeSize, in.Minimum