ASTM F1282-17 Standard Specification for PolyethyleneAluminumPolyethylene (PE-AL-PE) Composite Pressure Pipe.pdf

1、Designation: F1282 17 An American National StandardStandard Specification forPolyethylene/Aluminum/Polyethylene (PE-AL-PE) CompositePressure Pipe1This standard is issued under the fixed designation F1282; the number immediately following the designation indicates the year oforiginal adoption or, in

2、the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers a coextruded polyethylenecomposite pressure pipe with a w

3、elded aluminum tube rein-forcement between the inner and outer layers. The inner andouter polyethylene layers are bonded to the aluminum tube bya melt adhesive. Included is a system of nomenclature for thepolyethylene-aluminum-polyethylene (PE-AL-PE) pipes, therequirements and test methods for mater

4、ials, the dimensionsand strengths of the component tubes and finished pipe,adhesion tests, and the burst and sustained pressure perfor-mance. Also given are the requirements and methods ofmarking. The pipe covered by this specification is intended foruse in potable water distribution systems for res

5、idential andcommercial applications, water service, underground irrigationsystems, and radient panel heating systems, baseboard, snow-and ice-melt systems, and gases that are compatible withcomposite pipe and fittings.1.2 This specification relates only to composite pipes incor-porating a welded alu

6、minum tube having both internal andexternal polyethylene layers. The welded aluminium tube iscapable of sustaining internal pressures. Pipes consisting ofmetallic layers not welded together and plastic layers otherthan polyethylene are outside the scope of this specification.1.3 Specifications for c

7、onnectors for use with pipe meetingthe requirements of this specification are given in Annex A1.1.4 This specification excludes crosslinked polyethylene-aluminum-crosslinked polyethylene pipes (see SpecificationF1281).1.5 The values stated in SI units are to be regarded as thestandard. The values gi

8、ven in parentheses are for informationonly.1.6 The following precautionary caveat pertains only to thetest methods portion, Section 9, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof th

9、is standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.1.7 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principle

10、s for theDevelopment of International Standards, Guides and Recom-mendations issued by the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1598 Test Method for Time-to-Failure of Plasti

11、c PipeUnder Constant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2837 Test Method fo

12、r Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsD3350 Specification for Polyethylene Plastics Pipe and Fit-tings MaterialsE8/E8M Test Methods for Tension Testing of Metallic Ma-terialsF412 Terminology Relating to Plastic Pip

13、ing SystemsF1281 Specification for Crosslinked Polyethylene/Aluminum/Crosslinked Polyethylene (PEX-AL-PEX)Pressure PipeF1974 Specification for Metal Insert Fittings forPolyethylene/Aluminum/Polyethylene and CrosslinkedPolyethylene/Aluminum/Crosslinked Polyethylene Com-posite Pressure Pipe1This speci

14、fication is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.11 onComposite.Current edition approved March 15, 2017. Published April 2017. Originallyapproved in 1990. Last previous edition approved in 2010 as F1282 10. DOI:10.

15、1520/F1282-17.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.*A Summary of Changes section appears at the en

16、d of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDe

17、velopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.12.2 NSF Standard:Standard No. 14 Plastics Piping System Components andRelated Materials3Standard No. 61 Drinking Water System ComponentsHealth Effects3

18、2.3 Uniform Classification Committee Standard:Uniform Freight Classification42.4 National Motor Freight Association Standard:National Motor Freight Classification52.5 Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)62.6 Military Standard:MIL-STD-129 Marking for Shipment and

19、Storage62.7 PPI Standard:7PPI TR-3 Policies and Procedures for Developing Hydro-static Design Basis (HDB), Hydrostatic Design Stresses(HDS), Pressure Design Basis (PDB), Strength DesignBasis (SDB), Minimum Required Strength (MRS)Ratings, and Categorized Required Strength (CRS) forThermoplastic Pipin

20、g Materials or Pipe3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 assemblythe joint between a fitting and a length ofpi

21、pe.3.2.2 pipe the complete structure, consisting of thealuminum, melt adhesive, and polyethylene layers intimatelybonded together. The pipe for this specification is termed aPE-AL-PE composite pipe.3.2.3 pipe hoop stressfor simplicity the value of the hoopstress quoted assumes a homogeneous wall. Lo

22、cal values ofstress will vary with the different layers (see 3.2.3.1).3.2.3.1 DiscussionThick walled plastic pipes producedfrom one material have hoop stresses that vary through thewall, and are usually described by the Lame Theory. Thecomposite nature of the PE-AL-PE pipe, composed of materi-als wi

23、th very different Youngs Modulus values, will, onpressurization, not have a uniform stress distribution throughthe thickness of the wall of the pipe. The PE-AL-PE pipes havea hoop stress distribution that differs substantially from boththe thick and thin walled pipe cases.4. Pipe Classification4.1 P

24、ipe DiameterThe PE-AL-PE composite pipes areclassified by outside diameter.4.2 Pipe Dimension RatioThe concept of dimension ratiois not relevant to PE-AL-PE laminated pipes, and cannot beused to relate pressure rating with total wall thickness.5. Materials5.1 GeneralThe PE-AL-PE pipe is composed of

25、onemetallic layer, two layers of the same polyethylene meltadhesive and two layers of the same polyethylene. For pipemade to this specification the constituent materials must meetthe following requirements:5.2 AluminumThe aluminum shall have a thickness asspecified in Table 1. The material shall hav

26、e minimum elon-gations and ultimate tensile strengths of 20 % and 100 MPa(14 600 psi), respectively. The tests shall be conducted accord-ing to Test Methods E8/E8M.5.3 Polyethylene:5.3.1 Polyethylene resin used to make pipe meeting therequirements of this specification shall be virgin resin having a

27、material designation Code of PE2708, PE4708 or PE4710. asdefined in PPI TR-3.5.3.1.1 The inner PE compound shall meet the color and UVstabilizer code of A, B, C, D or E in accordance withSpecification D3350. The outer layer PE compound shall meetthe color and UV stabilizer code of E in accordance wi

28、thSpecification D3350.5.3.1.2 Only polyethylene plastics having an HDB at 82C(180F) shall be used to manufacture pipe rated at 82C(180F).5.4 Polyethylene Melt AdhesiveThe polyethylene meltadhesive shall have a density cell of 1, 2, or 3; a melt index cellof 1, 2, or 3; and a color code of A or B, in

29、 accordance withSpecification D3350.3Available from the NSF International, N. 789 Dixboro Rd., Ann Arbor, MI48113-0140.4Available from the Uniform Classification Committee, Suite 1106, 222 SouthRiverside Plaza, Chicago, IL 60606.5Available from the National Motor Freight Traffic Association, Inc., N

30、ationalMotor Freight Classification, American Tracking Associations, Inc., Traffic Dept.,1616 P St., NW, Washington, DC 20036.6Available from DLA Document Services, Building 4/D, 700 Robbins Ave.,Philadelphia, PA 19111-5094, http:/quicksearch.dla.mil.7Available from Plastics Pipe Institute (PPI), 10

31、5 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.TABLE 1 Outside Diameters, Aluminum Thickness, and Tolerances for PE-AL-PENominal Pipe SizeMinimum OutsideDiameter, mm (in.)Tolerance on Minimum,mm (in.)Maximum Out-of-Roundness,Amm (in.)Minimum AluminumThickness, mm (in.)Toleranc

32、e on Thickness,mm (in.)09 12.00 (0.472) +0.30 (0.012) 0.3 (0.012) 0.18 (0.007) +0.09 (+0.0035)12 16.00 (0.630) +0.30 (0.012) 0.4 (0.016) 0.18 (0.007) +0.09 (+0.0035)16 20.00 (0.787) +0.30 (0.012) 0.5 (0.020) 0.23 (0.009) +0.09 (+0.0035)20 25.00 (0.984) +0.30 (0.012) 0.5 (0.020) 0.23 (0.009) +0.09 (+

33、0.0035)25 32.00 (1.260) +0.30 (0.012) 0.5 (0.020) 0.28 (0.011) +0.09 (+0.0035)32 40.10 (1.579) +0.30 (0.012) 0.5 (0.020) 0.33 (0.014)41 50.10 (1.972) +0.30 (0.012) 0.5 (0.020) 0.47 (0.020)51 63.10 (2.484) +0.40 (0.016) 0.5 (0.020) 0.57 (0.024)60 75.10 (2.957) +0.60 (0.024) 1.0 (0.039) 0.67 (0.028)AT

34、he out-of-roundness specification applies only to tubing prior to coiling.F1282 1725.5 Rework MaterialClean rework material, generatedfrom the manufacturers own production, may be used by thesame manufacturer, as long as the pipe produced meets all ofthe requirements of this specification. Rework ma

35、terial con-taining aluminum or reprocessed or recycled plastics shall notbe used for the production of pipe.6. Requirements6.1 GeneralThe requirements and test methods in thisspecification cover PE-AL-PE pipes. Tests on the individuallayers that comprise this composite pipe are outside the scopeof t

36、his specification. The raw materials used, however, mustconform to the requirements in Section 5.6.2 Dimensions and Tolerances of Pipe:6.2.1 Pipe DiameterThe minimum outside diameter andtolerances of the pipe shall meet the requirements given inTable 1, when measured in accordance with 9.1 and 9.1.2

37、.Maximum and minimum (out-of-roundness) tolerances applyonly to measurements made on pipe prior to coiling.6.2.2 Pipe Wall ThicknessThe total pipe wall thicknessshall meet the requirements given in Table 2, when measuredin accordance with 9.1 and 9.1.3. The minimum wall thicknessat any point of meas

38、urement of the pipe shall not be less thanthe minimum wall thickness specified in Table 2.6.2.3 Outer Polyethylene Layer ThicknessThe thicknessof the outer layer of polyethylene in the PE-AL-PE pipe shallhave a minimum value and tolerance as specified in Table 2,except for the polyethylene material

39、overlaying the weld,which shall have a minimum thickness of half that specified inTable 2. The polyethylene thickness is measured in accordancewith 9.2.6.2.4 Pipe LengthThe pipe shall be supplied coiled or instraight lengths as agreed upon with the purchaser with anallowable tolerance of 0 mm.6.3 Ad

40、hesion Test:6.3.1 For Sizes 09 to 25 there shall be no delamination ofthe PE and AL, either on the bore side or the outside (see Fig.1). The test shall be conducted in accordance with 9.3.1.6.3.2 The adhesion test of the PE-layer to the aluminum forSizes 32 to 60 is carried out by a separation test.

41、 The minimumadhesive force is specified in Table 3. The adhesive force shallnot fall below these levels. The test shall be conducted inaccordance with 9.3.2.6.4 Apparent Tensile Strength of PipeThe pipe rings,when tested in accordance with 9.4, shall meet the minimumstrength as specified in Table 4.

42、6.5 Minimum Burst PressureThe minimum burst pressurefor PE-AL-PE pipe shall be as given in Table 4, whendetermined in accordance with 9.5.6.6 Sustained Pressure:6.6.1 The PE-AL-PE pipe rated at 60C ( 140F) shall notfail, balloon, burst, or weep, as defined in Test Method D1598,when tested for 10 h a

43、t the test pressure given in Table 5 at atemperature of 60C (140F) in accordance with 9.6.6.6.2 PE-AL-PE pipe rated at 82C ( 180F) shall not fail,balloon, burst, or weep as definded in Test Method D1598when tested in accordance with 9.6 for 10 h at the test pressuregiven in Table 5 at a temperature

44、of 82C (180F).6.7 Pressure design basis (PDB)All pipe meeting therequirements of this specification shall have a PDB of 400 psiat 73F and 200 psi at 140F obtained by categorizing thelong-term hydrostatic pressure strength determined in accor-dance with Test Method D2837 and PPI TR-3. PDB is specific

45、to the particular wall construction and pipe diameter.7. Workmanship7.1 The pipe shall be free of visible cracks, holes, foreigninclusions, blisters, and other known injurious defects. Thepipe shall be as uniform as commercially practicable in color,opacity, and regularity of the distribution of the

46、 polyethyleneinside and outside.8. Sampling and Conditioning8.1 SamplingTake a sample of the PE-AL-PE pipe suffi-cient to determine conformance with this specification. Thenumber of specimens designated for each test shall be takenfrom pipe selected at random.NOTE 1Sample size and testing frequency

47、of lots for quality controlmust be established by the manufacturer to ensure conformance to thespecification. Sampling and frequency will vary with the specific circum-stances.8.2 Test SpecimensNot less than 50 % of the test speci-mens required for any pressure test shall have at least part ofthe ma

48、rking in their central sections. The central section is thatportion of the pipe that is at least one pipe diameter away froman end closure.TABLE 2 Wall Thickness for PE-AL-PE Composite PipeNominal PipeSizeTotal WallThickness, min,mm (in.)WallTolerance(+) mmOuter PE LayerThickness, min,mm (in.)Inner

49、PE LayerThickness, min,mm (in.)09 1.60 (0.063) 0.40 (0.016) 0.40 (0.016) 0.70 (0.028)12 1.65 (0.065) 0.40 (0.016) 0.40 (0.016) 0.90 (0.035)16 1.90 (0.075) 0.40 (0.016) 0.40 (0.016) 1.00 (0.039)20 2.25 (0.089) 0.50 (0.020) 0.40 (0.016) 1.10 (0.043)25 2.90 (0.114) 0.60 (0.024) 0.40 (0.016) 1.20 (0.047)32 3.85 (0.152) 0.60 (0.024) 0.40 (0.016) 1.70 (0.067)41 4.35 (0.171) 0.60 (0.024) 0.40 (0.016) 1.70 (0.067)51 5.80 (0.228) 0.60 (0.024) 0.40 (0.016) 2.05 (0.081)60 7.25 (0.285) 0.60 (0.024) 0.40 (0.016) 2.80 (0.110)F1282 1738.3