ASTM F1193-17 Standard Practice for Quality, Manufacture, and Construction of Amusement Rides and Devices.pdf

1、Designation: F1193 17Standard Practice forQuality, Manufacture, and Construction of AmusementRides and Devices1This standard is issued under the fixed designation F1193; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of l

2、ast revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice establishes the minimum requirements fora quality assurance program and the manufacturing of amuse-ment r

3、ides and devices (including major modifications).1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety, health, and environmental practices and deter-mine the app

4、licability of regulatory limitations prior to use.1.3 This international standard was developed in accor-dance with internationally recognized principles on standard-ization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recom-mendations issued by

5、 the World Trade Organization TechnicalBarriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2E543 Specification for Agencies Performing NondestructiveTestingF770 Practice for Ownership, Operation, Maintenance, andInspection of Amusement Rides and DevicesF1950 Specification for

6、 Physical Information to be Trans-ferred With Used Amusement Rides and Devices (With-drawn 2008)3F2291 Practice for Design ofAmusement Rides and Devices2.2 AWS Standards:4As applicable.2.3 ASME Standards:5As applicable.2.4 ASNT Document:6Recommended Practice SNT-TC-1A Personnel Qualifica-tion and Ce

7、rtification in Nondestructive Testing3. Significance and Use3.1 The purpose of this practice is to provide the minimummanufacturing requirements for amusement rides and devicesand to provide the minimum requirements for a written qualityassurance program for an amusement ride or devicemanufacturer,

8、or component supplier. This is not intended toinclude suppliers of off-the-shelf components (for example,fasteners, electrical wire).4. Drawing Control Procedure4.1 A procedure shall be in effect so that appropriatemanufacturing drawings, their engineering revisions, and re-lated documents are utili

9、zed.5. Material and Component Control Procedure5.1 A procedure shall be in effect so that materials,processes, and components, including raw materials, are inaccordance with the engineering specifications.5.1.1 This procedure shall provide the purchasing agentwith all the information required to ord

10、er appropriate material.5.1.2 A receiving procedure shall be in effect so thatincoming material and components are checked against thepurchasing specifications.5.1.3 A procedure shall be in effect so that material in stockcan be properly identified for future use.5.1.4 Documentation on any material,

11、 process, or compo-nents certified shall be filed for reference.6. Manufacturing6.1 Amusement ride and device components and systemsshall be manufactured and assembled in accordance with thedesigner/engineer specified criteria.1This practice is under the jurisdiction ofASTM Committee F24 on Amusemen

12、tRides and Devices and is the direct responsibility of Subcommittee F24.24 onDesign and Manufacture.Current edition approved Oct. 1, 2017. Published October 2017. Originallyapproved in 1988. Last previous edition approved in 2016 as F1193 16. DOI:10.1520/F1193-17.2For referenced ASTM standards, visi

13、t the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.4Available fr

14、om The American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126.5Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990.6Available from TheAmerican Society for Nondestructive Testing (ASNT), P.O.Box 28518, 17

15、11 Arlingate Ln., Columbus, OH 43228-0518.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision

16、 on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.16.2 Changes to the designer/engineer specified criteria shallbe documented and approved by the designer/engineer or aqualified

17、engineer before components, subassemblies, or sys-tems are placed into use.6.3 Quality Assurance Program:6.3.1 The manufacturer of an amusement ride or deviceshall have a written quality assurance program as specified inPractice F1193 for use in conjunction with the design,manufacture, construction,

18、 modification, or reconditioning ofthe amusement ride or device.6.3.2 Quality assurance documents, that is, materialcertifications, test reports, and inspection reports, shall beretained for a period of time as deemed appropriate by themanufacturers.7. Inspection7.1 A procedure shall be in effect so

19、 that appropriateinspections are made on manufactured parts andsubassemblies, for conformance with the designer/engineerspecified criteria.7.2 A procedure shall be in effect so that appropriateinspections are made on purchased components.7.3 A procedure shall be in effect so that completedsubassembl

20、ies, or where practical, the assembled amusementrides or devices are inspected prior to delivery.7.4 Non-conforming components found in 7.1, 7.2,or7.3shall be identified and evaluated. Disposition of the non-conforming components shall be one of the following:7.4.1 The non-conforming component shall

21、 be scrapped orrejected, or7.4.2 The non-conforming component shall be altered suchthat it cannot be used in the specific intended application forthe component, or7.4.3 The non-conforming component shall be reworked tobring it into compliance and re-inspected in conformance with7.1, 7.2,or7.3 of thi

22、s practice.7.4.4 The design of the non-conforming component shall bere-evaluated in accordance with 6.2 of this practice, and thedrawing or documentation shall be modified or created to allowthe component to be used as is.8. Welding8.1 Welding and welding procedures shall be in accordancewith the ap

23、propriate American Welding Society (ANSI.AWSD1 specification) or the American Society of MechanicalEngineers, or other equivalent standard, and be performed byappropriately certified or qualified welders as required by thestandard.8.2 Documentation for certified or qualified welders shall bemaintain

24、ed.9. Certification9.1 Before a manufacturer ships an amusement ride ordevice, the manufacturer shall generate a document certifyingthat the amusement ride or device is in compliance withPractice F1193. This certification shall be retained with otherquality assurance documents for the amusement ride

25、 or device.When requested by an amusement ride or device-certifyingauthority, purchaser, or owner, the manufacturer shall providea copy of this certification document.10. Information Requirements10.1 The information given in 10.2 and 10.310.15.3 shallbe included, where applicable, on the information

26、 plate asspecified in 10.2, and in the documented operating andmaintenance instructions to be furnished by the manufactureror seller at the time of sale of each amusement ride or device.10.2 Information PlateAmanufacturer-issued informationplate, printed in English, shall be permanently affixed to t

27、heride or device in a visible location, and shall be designed toremain legible for the expected life of the ride or device. Theplate shall include, but not be restricted to, all applicable itemslisted in 10.2 10.2.8.10.2.1 Ride Serial NumberA manufacturer-issued uniqueidentifying number or code affi

28、xed to the ride in a permanentfashion.10.2.2 Ride Name and ManufacturerA manufacturer-issued unique identifying ride name, including the name of themanufacturer by city, state, and country.10.2.3 Ride Model NumberA manufacturer-issued uniqueidentifying number or code assigned to each manufactured ty

29、peof ride having the same structural design or components.10.2.4 Date of ManufactureThe date (month and year)determined by the manufacturer that the given ride or devicemet his required construction specifications.10.2.5 Ride SpeedMaximum and minimum revolutions ordistance per unit of time, as appli

30、cable.10.2.6 Direction of TravelWhen the proper direction oftravel is essential to the design operation of the ride, themanufacturer shall designate the direction of travel, includingreference point for this designation.10.2.7 Passenger Capacity by WeightMaximum total pas-senger weight per passenger

31、 position and per ride.10.2.8 Passenger Capacity by NumberMaximum totalnumber of adult or child passengers per passenger position andper ride.10.3 Ride DurationThe actual time the ride is in operationor a passenger is exposed to the elements of the ride functions,including passenger restrictions to

32、maximum exposure time,shall be included.10.4 Recommended Balance of Passenger Loading orUnloadingWhen passenger distribution is essential to theproper operation of the ride or device, the appropriate loadingand unloading procedure with respect to weight distributionshall be provided.10.5 Environment

33、al RestrictionsRecommendations foroperational restrictions relating to environmental conditionssuch as, but not limited to, wind, rain, salt corrosion, andextreme heat or cold.10.6 Recommended Passenger RestrictionsWhereapplicable, any recommended passenger limitations such as,but not limited to, he

34、ight passenger placement, or any otherappropriate restrictions.F1193 17210.7 Electrical Power RequirementsTotal electrical powerrequired to properly operate the ride or device designated inwatts, volts, and frequency, including minimum and maximumvoltage limits.10.8 Mechanical Power RequirementsMini

35、mum horse-power necessary to operate ride properly.10.9 Water FlowMinimum/maximum water flow rates.10.10 Static InformationThe following information shallbe provided for the amusement ride or device when it is in anonoperational state with no passengers: height, width,diameter, and weight.10.11 Dyna

36、mic InformationThe following informationshall be provided for the amusement ride or device when it isin an operational state: height, width, diameter, and weight.10.12 Trailering InformationEach trailer necessary for thetransport of a portable amusement ride or device shall beprovided with the follo

37、wing information: height, width, length,and weight.10.13 Fastener ScheduleA manufacturer-issued schedulefor the correct grade, torque, and placement of all fastenersused in the assembly, or erection, or both, of the ride or device.10.14 Design Loads per Connection PointLoads for eachfooting or equiv

38、alent structural connection point as calculatedfor all the various load combinations as required by Section 8,Loads and Strengths, of Practice F2291.10.15 Elements and StructuresProvided the proposedowner/operator furnishes the manufacturer with necessary dataconcerning proposed installation and usa

39、ge of the ride ordevice, the manufacturer shall provide to the proposed owner/operator a description of all structural interface between theride or device and the owner/operator supports. This structuralrequirement definition shall include the following:10.15.1 Maximum static design loads of each fo

40、oting orequivalent structural connection,10.15.2 Maximum dynamic design loads of each footing orequivalent structural connection, and10.15.3 Any other structural interface design specification.11. Operational Instruction Requirements11.1 The manufacturer of an amusement ride or deviceshall provide,

41、with delivery of each ride or device,documented, recommended operating instructions in the Eng-lish language. These instructions shall include, but not belimited to the following:11.1.1 Description of the ride or device operation, includingthe function and operation of its major components.11.1.1.1

42、Description of the motion(s) of the ride or deviceduring operation.11.1.1.2 Description of the recommended passenger loadingprocedures during operation, including recommended seating,where applicable.11.1.2 Recommended safety procedures and instructions,and information about safety equipment pertain

43、ing to patronsand ride or device operators and attendants.11.1.2.1 Maximum total passenger weight and maximumnumber of passengers by carrier unit or ride total.11.1.2.2 Description of the passenger restraint system, itsrecommended use and operation.11.1.2.3 Ride or device operator and attendant safe

44、ty check:recommended visual or other inspections to be performed byride or device operators and attendants prior to and during eachride or device cycle.11.1.2.4 Instructions to the patron: recommended informa-tion that should be made available to each patron of the ride ordevice.11.1.2.5 Recommendat

45、ions for operational restriction relat-ing to environmental conditions such as wind, rain, or tem-perature fluctuation.11.1.3 Manufacturers recommended ride or device operat-ing procedures, including the location of ride or deviceoperators and attendants.11.1.3.1 Description of the recommended, dail

46、y pre-opening inspection to be performed by ride or device opera-tor(s) and attendants that is in addition to previously performedmaintenance or other inspections.11.1.3.2 Description of the recommended ride or deviceoperator(s) and attendants positions and functions.11.1.3.3 Description of the reco

47、mmended series of steps, tobe followed in a definite order, to complete the operation of theride or device.11.1.4 Manufacturers recommended emergency proce-dures.11.1.4.1 Recommended evacuation procedures for the rideor device.11.1.4.2 Use of emergency power equipment, if providedwith the ride or de

48、vice.11.1.4.3 Description of any emergency equipment that isprovided with the ride or device, and its uses.11.1.4.4 Description of any emergency procedure madenecessary by an interruption of power, and restart procedures.12. Testing Performance Requirements12.1 Developmental Testing RequirementsWher

49、eapplicable, as determined by the manufacturer/designer, thefollowing test procedures shall be developed and performed ona prototype amusement ride or device in order that themanufacturer/designer may determine the appropriateness foruse, of not only the parts, but the entire system of a newlydesigned ride or device.12.1.1 Procedures to Verify Maximum Safe Design Loads:12.1.1.1 Procedures to verify such design characteristics asrelevant deflections, loads, and forces that are placed on boththe equipment and the passengers during operation of the