ACI 548.10-2010 Specification for Type MMS (Methyl Methacrylate Slurry) Polymer Overlays for Bridge and Parking Garage Decks.pdf

1、ACI 548.10-10Reported by ACI Committee 548Specification for Type MMS(Methyl Methacrylate Slurry)Polymer Overlaysfor Bridge and Parking Garage DecksAn ACI StandardSpecification for Type MMS (Methyl Methacrylate Slurry)Polymer Overlays for Bridge and Parking Garage DecksFirst PrintingAugust 2010ISBN 9

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11、hone: 248-848-3700Fax: 248-848-3701www.concrete.orgACI 548.10-10 became effective July 7, 2010 and was published August 2010.Copyright 2010, American Concrete Institute.All rights reserved including rights of reproduction and use in any form or by anymeans, including the making of copies by any phot

12、o process, or by electronic ormechanical device, printed, written, or oral, or recording for sound or visual reproduc-tion or for use in any knowledge or retrieval system or device, unless permission inwriting is obtained from the copyright proprietors.1Specification for Type MMS (Methyl Methacrylat

13、e Slurry) Polymer Overlays for Bridgeand Parking Garage DecksAn ACI StandardReported by ACI Committee 548ACI 548.10-10This Specification covers methyl methacrylate slurry (MMS) overlays forbridge and parking garage decks. Type MMS polymer overlay incorporatesmethyl methacrylate-based primer, binder,

14、 and top coat with selected fillerand aggregate to produce a flexible, skid-resistant, and water-resistant slurryoverlay. The overlay is used for both new construction and rehabilitation.The overlay is placed by applying the polymer slurry system to the surfaceand broadcasting aggregate. This Specif

15、ication includes requirements forchemical components, aggregates, storage and handling, surface preparation,surface profile, mixing, placement, finishing, and quality control.The materials, processes, quality control measures, and inspectionsdescribed in this document should be tested, monitored, or

16、 performed asapplicable only by individuals with appropriate ACI certifications orequivalent.Keywords: aggregate; bridge decks; methyl methacrylate; mortar; overlays;parking garage decks; polymer; premixed; resin; slurry.CONTENTSSection 1General, p. 21.1Scope1.2Definitions1.3Reference standards1.4Su

17、bmittals1.5Project conditions1.6Labeling, storage, and handling of materials1.7SafetySection 2Products, p. 32.1Methyl methacrylate-based primer2.2Methyl methacrylate-based binder2.3Filler2.4Methyl methacrylate-based top coat2.5Aggregate2.6Polymer overlay slurrySection 3Execution, p. 43.1Procedure qu

18、alification3.2Surface preparation3.3Mixing methyl methacrylate-based primer, binder-filler slurry, and top coat3.4Overlay application3.5Curing3.6Excess aggregate removal3.7Joints3.8Opening to trafficNotes to Specifier, p. 5General notesForeword to checklists, p. 6Mandatory Requirements Checklist, p.

19、 6Submittals Checklist, p. 6Herschel H. Allen III David W. Fowler Mahmoud M. Reda Taha Donald P. TragianeseMilton D. Anderson Robert W. Gaul John R. Robinson Cumaraswamy VipulanandanJohn J. Bartholomew Albert O. Kaeding Donald A. Schmidt Wafeek S. WahbyConstantin Bodea John R. Milliron Qizhong Sheng

20、 Harold H. Weber, Jr.James T. Dikeou Brad Nemunaitis Joe Solomon David WhiteGarth J. Fallis Richard C. Prusinski Michael M. Sprinkel David P. WhitneyMichael S. StenkoChair2 SPECIFICATION FOR TYPE MMS POLYMER OVERLAYS (ACI 548.10-10)American Concrete Institute Copyrighted Materialwww.concrete.orgSECT

21、ION 1GENERAL1.1Scope1.1.1 This Specification covers materials and procedures forpolymer overlays for new construction and for repair andrehabilitation of bridge and parking garage decks. Methylmethacrylate slurry (MMS) polymer overlay incorporates amethyl methacrylate-based primer, binder, and top c

22、oat withselected filler and aggregate to produce a flexible, skid-resistant,and water-resistant overlay. This Specification includesrequirements for chemical components, aggregates, storage andhandling, surface preparation, surface profile, mixing, place-ment, finishing, quality control, and quality

23、 assurance.1.1.2 This Specification supplements the ContractDocuments and shall govern the construction of MMSpolymer overlays, except where this Specificationconflicts with requirements in Contract Documents.1.1.3 UnitsValues in this Specification are stated ininch-pound units. A companion specific

24、ation in SI units isalso available.1.2Definitionsaccepteddetermined to be satisfactory by Architect/Engineer.Architect/Engineerthe architect, engineer, architecturalfirm, or engineering firm developing Contract Documents oradministering the Work under Contract Documents, or both.Contract Documentsa

25、set of documents supplied byOwner to Contractor as the basis for construction; thesedocuments contain contract forms, contract conditions,specifications, drawings, addenda, and contract changes.Contractorthe person, firm, or entity under contract forconstruction of the Work.Ownerthe corporation, ass

26、ociation, partnership,individual, public body, or authority for whom the Work isconstructed.Project Specificationthe written document that detailsrequirements for the Work in accordance with serviceparameters and other specific criteria.quality assuranceactions taken by Owner or OwnersRepresentative

27、 to ensure Work done and materials providedare in accordance with Contract Documents.quality controlactions taken by Contractor to ensurethat Work meets requirements of Contract Documents.requiredmandatory as prescribed in Project Specificationor Contract Documents.submittaldocument or material prov

28、ided to Architect/Engineer for review and acceptance.submitprovide to Architect/Engineer for review.tack freematerial is fully cured and the surface is dry tothe touch.Workthe entire construction or separately identifiableparts thereof required to be furnished under Contract Documents.1.3Reference s

29、tandards1.3.1 ASTM InternationalC307-03(2008) Standard Test Method for TensileStrength of Chemical-Resistant Mortar,Grouts, and Monolithic SurfacingsC566-97(2004) Standard Test Method for Total Evap-orable Moisture Content of Aggregateby DryingC881/C881M-02 Standard Specification for Epoxy-Resin-Bas

30、e Bonding Systems forConcreteC884/C884M-98 Standard Test Method for Thermal(2005) Compatibility Between Concrete andan Epoxy-Resin OverlayC1583/C1583M-04e1Standard Test Method for TensileStrength of Concrete Surfaces and theBond Strength or Tensile Strength ofConcrete Repair and Overlay Materialsby

31、Direct Tension (Pull-off Method)D570-98(2010) Standard Test Method for WaterAbsorption of PlasticsD638-03 Standard Test Method for Tensile Prop-erties of PlasticsD695-08 Standard Test Method for CompressiveProperties of Rigid PlasticsD790-07 Standard Test Methods for Flexural Prop-erties of Unreinfo

32、rced and ReinforcedPlastics and Electrical Insulating MaterialsD1310-01(2007) Standard Test Method for Flash Pointand Fire Point of Liquids by Tag Open-Cup ApparatusD2393-86 Test Method for Viscosity of EpoxyResins and Related Components(withdrawn)D4230-02(2007) Standard Test Method of MeasuringHumi

33、dity with Cooled-Surface Conden-sation (Dew-Point) HygrometerD4263-83(2005) Standard Test Method for IndicatingMoisture in Concrete by the PlasticSheet Method1.3.2 Field referenceICRI No. 03732P Guideline for Selecting and SpecifyingConcrete Surface Preparation forSealers, Coatings, and Polymer Over

34、lays1.3.3 Reference organizationsAn abbreviation for andcomplete name and address of the organization issuingdocuments referred to in this specification is listed:ASTM International100 Barr Harbor DriveWest Conshohocken, PA 19428 www.astm.orgInternational Concrete Repair Institute (ICRI)10600 W. Hig

35、gins Road, Suite 607Rosemont, IL 60018www.icri.org1.4Submittals1.4.1 Submit a certificate of compliance and quality controltest results verifying conformance to material specifications foreach manufactured batch of MMS system primer, binder, filler,top coat, and aggregate lot. A lot or batch is a qu

36、antity ofmaterial manufactured at one time and placed into containers.SPECIFICATION FOR TYPE MMS POLYMER OVERLAYS (ACI 548.10-10) 3American Concrete Institute Copyrighted Materialwww.concrete.org1.4.2 Submit materials and product data sufficient for theArchitect/Engineer to evaluate the system, incl

37、uding allinstallation instructions and quality control proceduresrequired to assure an acceptable finished overlay.1.4.3 Submit safety data sheets.1.5Project conditions1.5.1 Cold weather limitsDo not place overlay unlessthe deck temperature or applicable surface and polymermaterials are greater than

38、 or equal to 32F and rising, unlessotherwise recommended by the material manufacturer.1.5.2 Hot weather limitsDo not place overlay if the 1 in.3job-site production samples have gel times less than 10 minuteswhen tested in accordance with ASTM C881/C881M or ifthe broadcast aggregate will not penetrat

39、e the methylmethacrylate-based slurry layer, unless otherwise recom-mended by the manufacturer.1.5.3 Moisture limitsDo not place the overlay onsurfaces unless they are moisture-free when tested in accor-dance with ASTM D4263.1.5.4 Dew point limitDo not place overlay on surfaceunless the ambient temp

40、erature is 5F above the dew pointwhen tested in accordance with ASTM D4230.1.6Labeling, storage, and handling of materials1.6.1 LabelingMark product containers with the following information:Manufacturers name;Manufacturers product identification;Material quantity;Manufacturers mixing instructions;W

41、arning for storage and handling; andHazard information.1.6.2 StorageStore MMS system materials in an areathat prevents them from getting wet. Store methyl methacrylate-based primer, binder, and top coat away from open flamesand other sources of ignition. Store methyl methacrylate-based primer, binde

42、r, and top coat at temperatures between50 and 90F unless otherwise recommended by the materialmanufacturer. Store resin, filler, and aggregates in an areathat prevents them from getting wet.1.7SafetyHeed all warnings on Material Safety Data Sheets andmanufacturers labels.SECTION 2PRODUCTS2.1Methyl m

43、ethacrylate-based primerMethyl methacrylate-based primer shall meet therequirements listed in Tables 2.1 and 2.2. All componentsused for physical testing shall be maintained at 73F ( 1F)for a minimum of 24 hours before mixing and testing.2.2Methyl methacrylate-based binderMethyl methacrylate-based b

44、inder shall meet the requirementslisted in Tables 2.3 and 2.4. All components used for physicaltesting shall be maintained at 73F ( 1F) for a minimum of24 hours before testing.2.3FillerFillers for the MMS overlay shall be supplied by theoverlay manufacturer and, when mixed with the recommendedquanti

45、ty of methyl methacrylate-based binder resin, willresult in a self-leveling slurry.2.4Methyl methacrylate-based top coatMethyl methacrylate-based top coat shall meet therequirements listed in Tables 2.5 and 2.6. All componentsused for physical testing shall be maintained at 73F ( 1F)for a minimum of

46、 24 hours before testing.2.5AggregateBroadcast aggregate shall meet the gradation requirementsin Table 2.7 and have a hardness of 6 or higher on the Mohshardness scale. Aggregate shall be angular; consist of naturalsilica sand, basalt, or other nonfriable aggregate; and shallcontain less than 0.2% m

47、oisture when tested in accordancewith ASTM C566.Table 2.1Physical properties of mixed, uncured methyl methacrylate-based primerProperty Value Test methodViscosity 0.4 to 1.5 PASTM D2393(No. 3 at 20 rpm, Brookfield RVT)Gel time at 73F 10 to 30 min ASTM C881/C881M (modified 70 mL)Flash point 43F ASTM

48、D1310Table 2.2Physical properties of mixed, cured methyl methacrylate-based primerProperty Value Test methodTensile strength 2500 to 6000 psi ASTM D638 (Type I)Tensile elongation 43F ASTM D1310Table 2.4Physical properties of mixed, cured methyl methacrylate-based binderProperty Value Test methodTens

49、ile strength 1000 to 2000 psi ASTM D638 (Type I)Tensile elongation 30 to 70% ASTM D638 (Type I)Water absorption 43F ASTM D1310Table 2.6Physical properties of mixed, cured methyl methacrylate-based top coatProperty Value Test methodTensile strength 2500 to 6000 psi ASTM D638 (Type I)Tensile elongation 20 to 50% ASTM D638 (Type I)Water absorption 250 psi ASTM C1583/C1583MTensile strength*400 to 800 psi ASTM C307Flexural strength*800 to 1800 psi ASTM D790*Samples shall be made using the recommended ratios of