AECMA PREN 6047-001-1995 Aerospace Series Connectors Electrical Circular Coupled by Threaded Ring for High Current Operating Temperature + 200 Degrees Celsius Continuous and Fire Ri.pdf

1、 AECflA PRENmb047- 001 95 I 10123LL 0009L 9T7 I Edition approved for publication AECMA STANDARD NORME AECMA AECMA NORM AIB/TFJ Chairman Comments should be sent within six months after the date of publication to prEN 6047-00 I Edition PI October 1995 PUBLISHED BY THE EUROPEAN ASSOCIATION OF AEROSPACE

2、 INDUSTRIES (AECMA) Gulledelle 94 - B-1200 BRUXELLES - Tel. (32) 2 775 81 10 - Fax. (32) 2 775 81 11 ICs : Descriptors : ENGLISH VERSION Aerospace series Connectors, electrical, circular, coupled by threaded ring, for high current operating temperature + 200 OC continuous, and fire resistant Part 00

3、1 - Technical specification Srie arospatiale Luft- und Raumfahrt mit Schraubkupplung, fr hohe Strme Betriebstemperaturen + 200 OC konstant, und feuerbestndig Teil O01 - Technische Lieferbedingungen Connecteurs lectriques circulaires, Elektrische Rundsteckverbinder accouplement par bague filete, pour

4、 hautes intensits temprature dutilisation + 200 OC continu, et tenant au feu Partie O01 - Spcification technique This “Aerospace Series“ Prestandard has been drawn up under the responsibility of AECMA (The European Association of Aerospace Industries). It is published on green paper for the needs of

5、 AECMA-Members. It has been technically approved by the experts of the concerned Technical Committee following comment by the Member countries. Subsequent to the publication of this Prestandard, the technical content shall not be changed to an extent that interchangeability is affected, physically o

6、r functionally, without re-identification of the standard. After examination and signature of the AECMA Standard Checking Centre INPS) and formal agreement of the Official Services of the Member countries it will be submitted as a draft European Standard to CEN (European Committee for Standardizatio

7、n) for formal vote. 1995-10-31 AECMA Gulledelle 94 B-1200 BRUXELLES Mr Luck aecma 1995 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PREN*b047

8、- O01 75 .I 1012311 0007882 833 Page 2 prEN 6047-001 : 1995 Contents list Scope Normative references Terminology Description Design Definition drawings and masses Tests Quality assurance Designation and marking 1 O Delivery conditions 11 Packaging 12 Storage Copyright Association Europeene des Const

9、ructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PREN*h047- OOL 95 e L0123LL 0009883 77T Page 3 prEN 6047-001 : 1995 1 scope This standard defines the characteristics of circular electri

10、cal connectors, coupled by threaded ring, for high current, operating temperature +200 OC continuous, and fire resistant, and determines quality assurance requirements. It is applicable whenever referenced, particularly suitable for use on engine and in zones of severe environmental conditions. 2 No

11、rmative references EN 2000 EN 2591 * EN 2854-003 EN 3042 EN 3197 EN 6047-002 EN 6047-003 EN 6047-004 FED-STD-H28 MI L-STD-454M M IL-H-5606E M IL-L-7808J MIL-L-7870A Aerospace series - Quality assurance - EN Aerospace products - Approval of the quality of manufacturers. Aerospace series - Elements of

12、 electrical and optical connection - Test methods - General. Aerospace series - Electrical cable over 5 mm2 for general purpose. Operating temperatures between -55 “c and +260 “c - Part 003 - Product Standard ) Aerospace series - Quality assurance - EN Aerospace products - Qualification procedure. A

13、erospace series - Installation of aircraft electrical and optical interconnection systems . Aerospace series - Connector, electrical, circular, coupled by threaded ring, for high current, operating temperature +200 OC continuous, and fire resistant - Part 002 - Specification of performance and conta

14、ct arrangements 2, Aerospace series - Connector, electrical, circular, coupled by threaded ring, for high current, operating temperature +200 OC continuous, and fire resistant - Part 003 - Square flange receptacle - Product standard 2, Aerospace series - Connector, electrical, circular, coupled by t

15、hreaded ring, for high current, operating temperature +200 OC continuous, and fire resistant - Part 004 - Plug - Product standard *) Issue march 1978 - Screw thread standards for several services. 3, Standard general requirements for electronic equipment - Requirement 4 : Fungus-inert material. 3, H

16、ydraulic fluid, petroleum base, aircraft, missile and ordnance. 3, Lubricating oil, aircraft turbine engine, synthetic base. 3, Lubricating oil, general purpose, low temperature. 3, * and all its parts quoted in table 3. 1) In preparation at the date of publication of this standard 2) Published as A

17、ECMA Prestandard at the date of publication of this standard 3) Published by : Department Of Defense (DOD), the Pentagon, Washington, D.C. 20301, USA. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or n

18、etworking permitted without license from IHS-,-,-Page 4 prEN 6047-001 : 1995 MI L-A-8243 D MlL-L-23699C MI L-C-25769J EUROCAE ED-148 Anti-icing and de-icing / defrosting fluid. 3, Lubricating oil, aircraft turbine engine, synthetic base. 3, Cleaning compound, aircraft surface, alkaline water base. 3

19、, Environemental conditions and test procedures for airborne equipment 4, 3 Terminology See EN 2591. 4 Description The pair of connectors is characterized : - by the receptacle with a square flange and threaded coupling ring ; - by the plug with a self-locking coupling screw. These connectors use cr

20、imp contacts. The receptacles and plugs contain either male contacts or female contacts. The connectors are polarized by a master key ; polarization shall be obtained before the male contacts enter the insulator of the female contacts and before the coupling ring is engaged. The visual control of co

21、upling is obtained by color markings on the plugs coupling ring. 4.1 Materials and surface treatment When dissimilar metals are in close contact, adequate protection against corrosion shall be used for the electromotive force of the cell not to exceed 0,25 V. 4.1.1 Housings The material of the conne

22、ctor housing shall be steel protected against corrosion by a passivated cadmium plating. 3) Published by : Department Of Defense (DOD), the Pentagon, Washington, D.C. 20301, USA. 4) Published by : EUROCAE (Organisation Europeenne pour IEquipement Electronique de lAviation Civile) 11, rue Hamelin 757

23、83 PARIS CEDEX 16. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PREN*b047- O01 95 I 1022311 0009885 542 I Page 5 prEN 6047-001 : 1995 4.1.2 I

24、nsulators The materials used for the seals and grommets shall have a hardness and mechanical and electrical characteristics consistent with the required use. Non-resilient material used in the production of the insulators shall have electrical and mechanical characteristics compatible with the requi

25、red use. 5 Design 5.1 Housings They shall be in one unit. The plug shall also be fitted with an O-ring to ensure that the housings are tightly sealed when mated. The coupling ring shall be designed so that the male and female contacts engage when it is screwed to the right and disengage when it is u

26、nscrewed to the left. The coupling ring shall be knurled. On completion of tightening of the coupling ring, mechanical contact shall exist between the receptacle and the plug. Appearance of color (orange or red) in six lock displays located on the coupling ring shall show that the connectors are cor

27、rectly coupled. The contacts are fitted in the housings by compressing them with the various insulators. These insulators are fixed inside the connector housings and held in place by tightening a rear screw fitting that shall have at least three holes for passage of a lockwire. Threads shall comply

28、with FED-STD-H28. 5.2 Insulators The insulator supporting the male and female contacts shall be in rigid material and have a cross section and radii such that no cracks, flaking or breaks can occur in normal operation. The front face of the insulator shall be such that sealing is ensured when the co

29、nnectors are coupled. The interface seal of the insulator of the male contacts shall be bonded on the rigid insulator. The grommet shall permit suitable sealing for all cable diameters indicated in EN 6047-002. It shall be removable. The insulators shall be removable and mechanically polarized by a

30、keyikeyway system and held tight in place by the connector backshell. An O-ring shall be fitted to ensure correct sealing between the rear insulators and the housings. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo

31、reproduction or networking permitted without license from IHS-,-,-AECMA PRENub047- 001 95 = LOL23LL 0009b 489 Page 6 prEN 6047-001 : 1995 6 Definition drawings and masses The general dimensions and the mass of receptacles and plugs are given in EN 6047-003 and EN 6047-004. 6.1 Receptacle mating dime

32、nsions The mating dimensions of receptacles are shown in figure 1. Dimensions and tolerances are in millimeters. -. 1 k L 15,87 min. 1,45 min., 0,85 + 0,lO . 6.58 max. Thread 3-1 6UN-2A Figure 1 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license w

33、ith AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PRENab047- O01 95 1012311 0009887 315 Page 7 prEN 6047-001 : 1995 6.2 Plug mating dimensions The mating dimensions of plugs are shown in figure 2. All mating dimensions are given when connectors are ma

34、ted and when mating surfaces are against each other. Dimensions and tolerances are in millimeters. Point of Lock indicator ref. when 19,13 connectors are mated 18.26 0,36 max. 2,29 7 li 1,78 Polarizing groove , 1 1 0 69,34 c 0 68,96 Thread 3-1 6UN-2B c View as per F Lock display Unmated Mated Figure

35、 2 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PREN*b097- O01 95 1012311 0009888 251 Page 8 prEN 6047-001 : 1995 6.3 Contact arrangements an

36、d polarizing The contact arrangements are specified by figure 3 which show the front face of the female insulators. see EN 6047-002. The following tolerances apply to the inserts fitted in the housings : - Center of each hole : 1+100,50 I A I B 1 1-1D1,62 i A /B I - Center of each contact end : Iden

37、tification of the contact position shall be permanently designed in contrasting color on the front face of the insert or interfacial seal and on the rear face of the rear separator. Marking shall not be raised or recessed on the sealing surfaces. Polarizing of a receptacle and plug having the same s

38、ize of shell is achieved by rotation of the insert relative to the main key or groove (see figure 4). The various angular positions which may be adopted are shown in table 1. Dimensions and tolerances are in millimeters. Shell size, contact arrangements and polarizing I I I Contact size code 48-35 F

39、igure 3 Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,- AECMA PRENwb047- 001 95 L0123Ll 0009889 198 H Code a in degree Page 9 prEN 6047-001 : 1995 Al

40、ternate insert positions N W X Y Z O - - - - 1 Center line of master key I or keyway of shell Indexing radius of insert Housing (shell size) 48 -. I -I -I-. - Arrangement Number of Contact Symbol code contacts size 35 4 4/0 Engaging face of pin insert ; (socket insert opposite) Figure 4 Table 1 : Po

41、larizing Table 2 : Contact arrangements Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PRENrb047- O01 75 I L01Z311 0007890 90T I Page 10 prEN 6

42、047-001 : 1995 6.4 Dimensions of contacts Dimensions of contacts are given in the contact standard indicated by EN 6047-002. 6.5 Assembly instructions The assembly instructions of the connectors are indicated by EN 6047-002. 7 Tests 7.1 Special test 7.1.1 Holding force of plug coupled with receptacl

43、e With a receptacle attached to a support, couple the plug without its contacts and coupling ring and apply a rotational torque on the plug of 10 N.m. Results :Visual examination 1 O1 of EN 2591. No damage to polarizing key. 7.2 Connector tests according to standard EN 2591 The tests in clause 3 of

44、EN 2591 applicable in the context of this specification - as well as the details necessary for implementing them and for inspecting connector characteristics - are given in table 3. Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not

45、 for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PREN*b047- O01 95 m 1012311 0007871 846 m Title Page 11 prEN 6047-001 : 1995 Table 3 Jisual examination Examination of dimensions and mass Zontact resistance . low level :ontact resistance at rated :urrent Electric

46、al continuity at microvolt level Discontinuity of contacts in the microsecond ranae Details nitial examination : examination of connectors, ittings, loose parts (contacts, etc .) letails to be examined : Identification Appearance . Marking - Surface finish =inal examination : no loosening of parts,

47、no crack, :race of carbon, excessive wear, detached parts shall be observed. kcording to clause 4. VOTE : In the case of a qualified inspection system the piece parts, unrelated to the production batches of finished products may be used for the dimensional check. Not applicable. Measuring points on

48、the cable, the two points 150 mm apart. Contact size size drop tests Not applicable. Duration of micro-discontinuity : 1 ps Method B. (continu Copyright Association Europeene des Constructeurs de Materiel Aerospatial Provided by IHS under license with AECMA Not for ResaleNo reproduction or networking permitted without license from IHS-,-,-AECMA PRENLb047- O01 95 II 1012311 0009892 782 uleasurement of insulation ,esistanCe : at room temperature : at high temperature : aiter test 31 3 : aiter tests 31 5 and 31 6 : during tests 303