ANSI ASTM D3150-2011 Standard Specification for Crosslinked and Noncrosslinked Poly(Vinyl Chloride) Heat- Shrinkable Tubing for Electrical Insulation《电绝缘用交联和非交联聚乙烯热缩管型材料规范》.pdf

1、Designation: D3150 11Standard Specification forCrosslinked and Noncrosslinked Poly(Vinyl Chloride) Heat-Shrinkable Tubing for Electrical Insulation1This standard is issued under the fixed designation D3150; the number immediately following the designation indicates the year oforiginal adoption or, i

2、n the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification applies to flexible, crosslinked andnoncrosslinked poly(vinyl

3、chloride) heat-shrinkable tubing forelectrical insulating purposes. It is supplied in an expandedform and will shrink to its extruded diameter when heated.NOTE 1This standard is similar but not identical to IEC 606843201.1.2 The values stated in inch-pound units are to be regardedas standard. The va

4、lues given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.2.1 In some cases (including the title), temperatures aredescribed in degrees Celsius only.2. Referenced Documents2.1 ASTM Standards:2D1711 Terminology Relating t

5、o Electrical InsulationD2671 Test Methods for Heat-Shrinkable Tubing for Elec-trical UseD3636 Practice for Sampling and Judging Quality of SolidElectrical Insulating MaterialsE176 Terminology of Fire Standards2.2 Military Standards:3MIL-STD-104 Limits for Electrical Insulation ColorMIL-H-5606 Hydrau

6、lic Fluid, Petroleum Base, Aircraft,Missile, and OrdnanceMIL-T-5624 Turbine Fuel, Aviation, Grades JP-4 and JP-5MIL-L-7808 Lubricating Oil, Aircraft, Turbine Engine, Syn-thetic BaseMIL-L-23699 Lubricating Oil, Aircraft, Turbine Engines,Synthetic BaseMIL-A-8243 Anti-Icing and De-Icing Defrosting Flui

7、d2.3 Federal Standards:SS-S-550 Sodium Chloride, Technical, for Water-SofteningUnits42.4 IEC Standards:606843201 Flexible insulating sleeving, Part 3, Sheet 201:Heat shrinkable sleeving, general purpose, flexible, cross-linked PVC, shrink ratio 2:153. Terminology3.1 Definitions:3.1.1 For definitions

8、 pertaining to electrical insulation, referto Terminology D1711.3.1.2 For definitions pertaining to fire standards, refer toTerminology E176.4. Classification4.1 Type IFlexible, noncrosslinked poly(vinyl chloride)tubing capable of being shrunk at 135C (275F) in 15 min.4.2 Type IIFlexible, crosslinke

9、d poly(vinyl chloride) tub-ing capable of being shrunk at 175C (347F) in 15 min.5. Ordering Information5.1 When tubing is ordered to this specification, the pur-chaser shall define the size, color, and type of the requiredtubing.6. Materials and Manufacture6.1 The polymers used in the manufacture of

10、 heat-shrinkable tubing shall be modified poly(vinyl chloride) andthe finished compound shall be free of all foreign matter otherthan intended formulation additives as appropriate.6.2 The tubing shall be extruded, crosslinked (Type II only),and then expanded to the required dimensions.7. Chemical an

11、d Physical Property Requirements7.1 The material shall conform to the chemical and physicalproperty requirements specified in Table 1.1This specification is under the jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D

12、09.07 on Flexible and Rigid Insulating Materials.Current edition approved Aug. 1, 2011. Published August 2011. Originallyapproved in 1973. Last previous edition approved in 2006 as D3150 00 (2006).DOI: 10.1520/D3150-11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact A

13、STM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.4Available

14、from Superintendent of Documents, U.S. Government PrintingOffice, Washington, DC 20402.5Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM Intern

15、ational, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, G

16、uides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.17.2 Every lot of material shall be tested for dimensionalrequirements, restricted shrinkage, tensile strength, elongation,longitudinal change, and dielectric breakdown. Other require-ments s

17、hall be tested at a frequency agreed upon between thesupplier and the purchaser.8. Dimensional Requirements8.1 Type I material shall conform to the applicable require-ments listed in Table 2 or Table 3.8.2 Type II material shall conform to the requirements listedin Table 3.8.3 Tubing with non-standa

18、rd dimensions shall be suppliedonly when agreed upon between purchaser and seller. Tubingwith non-standard dimensions shall be considered to complywith this specification if the requirements of Table 1 and Table2 are satisfied and the minimum recovered wall thicknessequals or exceeds that of the ide

19、ntical or next largest assupplied size. The wall for sizes greater than the largestspecified size shall be at least as thick as that of the largestspecified size.TABLE 1 Chemical and Physical Property RequirementsPropertyRequirementsType I Type IIRestricted shrinkage, Procedure A:Type I30 min, 135 2

20、C (275 4F) no cracksType II30 min, 175 2C (374 4F) no cracks2000-V proof voltage no failures no failuresLongitudinal change, max, % 0, 25 + 1, 10Dielectric strength, V/mil (kV/mm) 400 (15.75) 400 (15.75)Color MIL-STD-104 MIL-STD-104Color stability, 24 h at 130 2C (266 4F) MIL-STD-104 MIL-STD-104Wate

21、r absorption, 24 h at 25 2C (77 4F), max, % 1.0 1.0Specific gravity, max 1.40 1.40Volume resistivity, min, ohmcm 10111011Flammability, max, s, Procedure A 15 15Heat shock:Type I4 h at 180 2C (236 4F) no dripping, flowing, or crackingType II4 h at 200 2C (392 4F) no dripping, flowing, or crackingLow-

22、temperature flexibility, Procedure B, all sizes1hat 10C (14F) on as-received specimensno cracking no crackingTensile strength, min, psi (MPa) 2000 (13.8) 2000 (13.8)Elongation, min, % 200 200Heat resistance, 168 h at 136 2C (277 4F), followedby tests for:Elongation, min, % 150 130Elongation, % of or

23、iginal, min 65 65Fluid resistance, 24 h at 25 2C (77 4F):Hydraulic Fluid, MIL-H-5606JP-4 Fuel, MIL-T-5624Lubricating Oil, MIL-L-7808Lubricating Oil, MIL-L-23699De-icing Fluid, MIL-A-82435 % NaCl, SS-S-550Followed by tests for:Dielectric strength, V/mil (kV/mm) 280 (11.0) 280 (11.0)Tensile strength,

24、min, psi (MPa) 1800 (12.4) 2000 (13.8)Copper corrosion, Procedure B:168 h at 136C (277F) no blackening or pitting of copper no blackening or pitting of copperCopper dust humidity test, Procedure C no corrosion or discoloration of copper dust no corrosion or discoloration of copper dustShelf lifeThe

25、required shelf life is 2 weeks at 40 2C (104 4F). The supplier must advise and caution the customer if special storage and handling precautions must beobserved to maintain required product dimensions and characteristics.TABLE 2 Type I DimensionsAs Supplied After Unrestricted ShrinkageNominalSize, in

26、.Inside Diameter,min, in. (mm)Inside Diameter,max, in. (mm)Wall Thickness, in. (mm)116 0.063 (1.60) 0.037 (0.94) 0.014 0.003 (0.35 0.08)332 0.093 (2.34) 0.055 (1.41) 0.014 0.003 (0.35 0.08)18 0.125 (3.18) 0.075 (1.91) 0.014 0.003 (0.35 0.08)316 0.187 (4.75) 0.110 (2.80) 0.018 0.003 (0.45 0.08)14 0.2

27、50 (6.35) 0.150 (3.81) 0.022 0.004 (0.56 0.12)38 0.375 (9.5) 0.225 (5.71) 0.022 0.004 (0.56 0.12)12 0.500 (12.7) 0.300 (7.61) 0.022 0.004 (0.56 0.12)34 0.750 (19.7) 0.450 (11.4) 0.022 0.004 (0.56 0.12)1 1.000 (25.4) 0.600 (15.25) 0.022 0.004 (0.56 0.12)112 1.500 (38.1) 0.900 (22.9) 0.034 0.005 (0.86

28、 0.13)2 2.000 (50.1) 1.200 (30.5) 0.034 0.005 (0.86 0.13)3 3.000 (76.4) 1.800 (45.8) 0.034 0.005 (0.86 0.13)4 4.000 (101.6) 2.400 (61.0) 0.034 0.005 (0.86 0.13)5 5.000 (127.0) 3.000 (76.3) 0.034 0.005 (0.86 0.13)6 6.000 (152.5) 3.600 (91.5) 0.034 0.005 (0.86 0.13)D3150 1129. Workmanship9.1 The tubin

29、g shall be homogeneous and free of flaws,defects, pinholes, bubbles, seams, cracks, or inclusions thathave the potential to detrimentally affect its suitability for theservice intended.10. Sampling10.1 Alot shall consist of all material that is processed at thesame time and under the same conditions

30、 and submitted forinspection at one time.10.2 If properties are unaffected by subsequent processing,they shall be permitted to be tested at any stage in processing.10.3 Select a quantity of the product at random from eachlot in accordance with Practice D3636 and Table 4.10.4 It is acceptable to use

31、statistical process control mea-surements to demonstrate conformance instead of the samplingplan noted herein when the demonstrated process capability isgreater than the specified AQL.11. Number of Tests and Retests11.1 The methods of test define the number of specimensand length required for each t

32、est.11.2 If the results of any test, except for attributes listed inTable 2 and Table 3, do not conform to the requirementsprescribed in this specification, perform two additional tests ondifferent specimens from the same lot. Nonconformance toTable 2 and Table 3 requirements on first inspection sha

33、ll because for rejection.11.3 If either of the two additional tests results in anonconformance, the purchaser shall have the option to rejectthe lot of material. Notice of nonconformance based on testsmade according to this specification shall be reported to themanufacturer within 60 days from recei

34、pt of the material by thepurchaser.11.4 It is acceptable to replace or rework tubing that hasbeen rejected in order to correct the defects and to resubmit itfor inspection. Before resubmitting, full particulars concerningprevious rejection and action taken to correct the nonconfor-mances shall be fu

35、rnished to the inspector.12. Test Methods12.1 The test methods described in Test Methods D2671shall be used unless otherwise stated in Table 1.12.2 To recover (shrink) heat-shrinkable tubing described inthis specification, the following shall be used:Type I15 min at 135 6 5C (275 6 9F)Type II15 min

36、at 175 6 6C (347 6 10F)13. Inspection13.1 The manufacturer or the purchaser or both shall haveavailable all the facilities to enable the complete testing to thisspecification.14. Certification14.1 When specified in the purchase order or contract, themanufacturers or suppliers certification shall be

37、furnished tothe purchaser stating that samples representing each lot havebeen manufactured, tested, and inspected in accordance withthis specification and the requirements have been met. Whenspecified in the purchase order or contract, a report of the testresults shall be furnished.15. Packaging, Ma

38、rking, and Shipping15.1 The tubing shall be supplied in continuous rolls, or inlengths as mutually agreed upon between the manufacturer andthe purchaser.15.2 The tubing shall be packaged in conformance withgood commercial practice unless otherwise specified. Indi-vidual sizes, types, lengths, and co

39、lors shall be bundled andspooled and properly identified, specifying size, type, quantity,color, and material.15.3 The bundles or spools shall then be placed in corru-gated boxes, and shall be taped in a manner that shall beaccepted by parcel post or common carrier.16. Keywords16.1 crosslinked poly(

40、vinyl chloride) heat-shrinkable tub-ing; electrical insulation; heat-shrinkable tubing; poly(vinylchloride); poly(vinyl chloride) heat-shrinkable tubingTABLE 3 Type I and II DimensionsAs Supplied After Unrestricted ShrinkageNominalSize, in.Inside Diameter,min, in. (mm)Inside Diameter,max, in. (mm)Wa

41、ll Thickness, in. (mm)364 0.046 (1.16) 0.023 (0.59) 0.020 0.003 (0.51 0.08)116 0.063 (1.60) 0.031 (0.76) 0.020 0.003 (0.51 0.08)332 0.093 (2.34) 0.046 (1.16) 0.020 0.003 (0.51 0.08)18 0.125 (3.18) 0.062 (1.60) 0.025 0.003 (0.63 0.08)316 0.187 (4.75) 0.093 (2.34) 0.025 0.003 (0.63 0.08)14 0.250 (6.35

42、) 0.125 (3.18) 0.025 0.003 (0.63 0.08)38 0.375 (9.50) 0.187 (4.75) 0.030 0.005 (0.76 0.13)12 0.500 (12.7) 0.250 (6.35) 0.030 0.005 (0.76 0.13)34 0.750 (19.1) 0.375 (9.50) 0.035 0.005 (0.89 0.13)1 1.000 (25.4) 0.500 (12.7) 0.040 0.005 (1.02 0.13)112 1.500 (38.1) 0.750 (19.1) 0.045 0.006 (1.15 0.15)2

43、2.000 (50.1) 1.000 (25.4) 0.050 0.007 (1.27 0.18)TABLE 4 Sampling Table for Lot Acceptance TestsPropertyRequire-mentInspec-tionLevelAQLSamplingUnit,ft (m)Inside diameter as supplied Table 2 or Table3S-3 1.0 4 (1.2)Inside diameter after unrestrictedrecoveryTable 2 or Table3S-3 1.0 4 (1.2)Wall thickne

44、ss after shrinkage Table 2 or Table3S-3 1.0 4 (1.2)Longitudinal change Table 1 S-2 1.0 4 (1.2)Workmanship 8.1 herein I 2.5 4 (1.2)D3150 113SUMMARY OF CHANGESCommittee D09 has identified the location of selected changes to this standard since the last issue(D3150 00 (2006) that may impact the use of

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