ANSI ASTM F2206-2014 Standard Specification for Fabricated Fittings of Butt-Fused Polyethylene (PE).pdf

1、Designation: F2206 14 An American National StandardStandard Specification forFabricated Fittings of Butt-Fused Polyethylene (PE)1This standard is issued under the fixed designation F2206; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revis

2、ion, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification establishes requirements for fabri-cated fittings intended for use with outside-d

3、iameter controlledpolyethylene pipe and tubing. These fittings are manufacturedby heat-fusion joining shape-modified polyethylene compo-nents prepared from pipe, molded fittings, sheet, billet, orblock. Included are requirements for materials, design,workmanship, minimum dimensions, marking, test me

4、thods,and quality control.1.2 Pressure rating of the fabricated-fitting design is beyondthe scope of this standard and shall be established by the fittingmanufacturer. This specification includes requirements for bothelevated temperature pressure-tests and short-term pressuriza-tion tests to demonst

5、rate a reasonable level of performance ofthe fabricated-fitting design at the pressure rating establishedby the fitting manufacturer.1.3 The pressure-tests requirements are specified by thefittingsequivalent (E) DR. The EDR specified is the DR of thepiping system for which the fabricated fitting is

6、intended to bebutt-fused.1.4 The text of this standard references notes and footnoteswhich provide explanatory material. These notes and footnotes(excluding those in tables and figures) shall not be consideredas requirements of the standard.1.5 UnitsThe values stated in inch-pound units are to bereg

7、arded as standard. The values given in parentheses aremathematical conversions to SI units which are provided forinformation only and are not considered standard.1.6 The following safety hazards caveat pertains only to thetest methods portion, Section 9, of this specification. Thisstandard does not

8、purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2D

9、1600 Terminology forAbbreviated Terms Relating to Plas-ticsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2513 Specification for Polyethylene (PE) Gas PressurePipe, Tubing, and FittingsD3035 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Controlle

10、d Outside DiameterD3261 Specification for Butt Heat Fusion Polyethylene (PE)Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingF412 Terminology Relating to Plastic Piping SystemsF714 Specification for Polyethylene (PE) Plastic Pipe (DR-PR) Based on Outside DiameterF2619/F2619M Specificatio

11、n for High-Density Polyethylene(PE) Line PipeF2880 Specification For Lap-Joint Type Flange Adapters forPolyethylene Pressure Pipe in Nominal Pipe Sizes 3/4 in.to 65 in.F3034 Specification for Billets made by Winding MoltenExtruded Stress-Rated High Density Polyethylene(HDPE)2.2 Federal Standards:3Fe

12、d. Std. No. 123 Marking for Shipment (Civil Agencies)OPS Part 192 Title 49, Code of Federal Regulations2.3 Military Standard:3MIL-STD-129 Marking for Shipment and Storage2.4 ANSI/NSF Standard:4ANSI/NSF 61 for Drinking Water System ComponentsHealth Effects2.5 Plastic Pipe Institute:5TR-4 Listing of H

13、ydrostatic Design Basis (HDB), Hydro-static Design Stress (HDS), Strength Design Basis (SDB),1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.10 on Fittings.Current edition approved Dec. 1, 2014. Publish

14、ed January 2015. Originallyapproved in 2002. Last previous edition approved in 2011 as F2206 11. DOI:10.1520/F2206-14.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer t

15、o the standards Document Summary page onthe ASTM website.3DLA Document Services Building 4/D 700 Robbins Avenue Philadelphia, PA19111-5094 http:/quicksearch.dla.mil/4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.5Availab

16、le from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United StatesThis intern

17、ational standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for theDevelopment of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Comm

18、ittee.1Pressure Design Basis (PDB) and Minimum RequiredStrength (MRS) for Thermoplastic Materials or Pipe.3. Terminology3.1 Definitions are in accordance with Terminology F412and abbreviations are in accordance with Terminology D1600,unless otherwise specified.3.2 Definitions:3.2.1 butt-fusion end(s

19、), nthe butt end(s) of the fabricatedfitting intended for field fusion by the installer.3.2.2 billet, na mass formed from a single stress-ratedpolyethylene compound in the approximate shape of a thick-walled cylindrical shell. (See Specification F3034.)3.2.3 fabricated fitting, na fitting constructe

20、d from manu-factured polyethylene components or materials.3.3 Abbreviations:3.3.1 DIPSductile iron pipe size.3.3.2 DRdimension ratio.3.3.3 EDRequivalent dimension ratio. The DR of the pipeto which the fitting is to be joined.3.3.4 IPSiron pipe size.3.3.5 ODoutside diameter.4. Classification4.1 Gener

21、alThis specification establishes requirementsfor fabricated fittings intended for butt-fusion joining topolyethylene pipe.4.1.1 Fabricated fittings intended for use in the distributionof natural gas or other fuel gases shall also meet the require-ments of Specification D2513.5. Ordering Information5

22、.1 When ordering fittings under this specification includethe following information:5.1.1 Polyethylene compound (material designation or tradename).5.1.2 Style of fitting (3 piece tee, 5 segment 90 ell, etc.).5.1.3 Size:5.1.3.1 Nominal size of end connections.5.1.3.2 End configurations (for example,

23、 IPS or DIPS).5.1.3.3 System DR.6. Material6.1 Polyethylene materials allowed for use in fittings pro-duced in accordance with this specification shall be in accor-dance with the manufacturers fabricated-fitting design speci-fications. In addition:6.1.1 Polyethylene pipe used in the production of fi

24、ttings inaccordance with this specification shall meet the requirementsof Specification F714, D3035, F2619/F2619M or D2513.6.1.2 Molded PE fittings used in the production of fabri-cated fittings in accordance with this specification shall meetthe requirements of Specification D3261.6.1.3 Flange adap

25、tors used in the production of fabricatedfittings in accordance with this specification shall meet therequirements of Specification F2880.6.1.4 Billet used in the production of fabricated fittings inaccordance with this specification shall meet the requirementsof Specification F3034.6.1.5 Sheet, blo

26、ck or plate stock used in the production offabricated fittings shall be produced from stress-rated polyeth-ylene compounds listed in PPIs TR-4.NOTE 1Manufacturers should use appropriate quality assuranceprocedures to ensure that sheet, block and plate are free from voids,laminations, foreign inclusi

27、ons, cracks, and other injurious defects.7. Requirements7.1 Dimension and TolerancesButt-fusion ends shall beproduced from fittings or pipe conforming to SpecificationD3261, or by machining billet, block, sheet, plate, or pipe tothe required dimensions.7.1.1 DiameterNominal outside-diameter of the b

28、utt-fusion end shall conform to the IPS or DIPS dimension at areaof fusion. Outer-diameter dimensions and tolerances at the areaof fusion shall be as shown in Table 1 or Table 2.7.1.2 Wall ThicknessThe minimum wall thickness of thebutt-fusion end shall be in accordance with Table 1 or Table 2when me

29、asured in accordance with Test Method D2122.Conditioning to standard temperature but not to standardhumidity is required.7.1.3 EccentricityThe wall thickness variability of thebutt-fusion end as measured and calculated in accordance withTest Method D2122, in any diametrical cross-section of thepipe

30、shall not exceed 12 %.7.1.4 MeasurementsThese shall be made in accordancewith Test Method D2122 for roundable pipe.7.1.5 Laying LengthsLaying length dimensions shall bedefined by the manufacturer.7.1.6 Special SizesWhere existing system conditions orspecial local requirements make other diameters or

31、 dimensionratios necessary, other sizes or dimension ratios, or both, shallbe acceptable for engineered applications when mutuallyagreed upon by the customer and the manufacturer, if the fittingis manufactured from plastic compounds meeting the materialrequirements of this specification, and the fit

32、ting performs inaccordance with the requirements in this specification. Fordiameters not shown in Table 1 or Table 2, the tolerance shallbe the same percentage as that shown in the correspondingtables for the next smaller listed size. Minimum wall thicknessat the butt-fusion end for these special si

33、zes shall not be lessthan the minimum wall thickness specified for the pipe thefitting is designed to be used with.7.2 Physical RequirementsFabricated fittings using mitercut pipe stock shall be manufactured from pipe stock with awall thickness that is at least 22% greater than that of the pipeto wh

34、ich the fitting is to be joined. (For example: An EDR11fitting shall be made using DR9 pipe stock.)7.3 Pressure Test RequirementsDesign validation tests per7.3.1 and 7.3.2 shall be conducted on “test samples” that arerepresentative of:Each of three (3) size groupings - 12 in. (300 mm) and smaller,gr

35、eater than 12 to less than 24 in. (300 to less than 600 mm),and 24 in. (600 mm) and larger.Each style of fitting (for example, 4 segment 90 Elbow, StraightTee, etc.).F2206 142A single EDR sample shall be considered as representativeof all of the wall thickness produced in that size and stylegrouping

36、. The EDR of the test fitting(s) shall be in the midrange of the wall thickness typically produced for that sizegrouping. Fitting styles are characterized as elbows, tees, wyes,crosses, reducing tees, reducing laterals, branch saddles, me-chanical joint adapters, and end caps.7.3.1 Elevated Temperat

37、ure Sustained Pressure TestThe“test sample” shall be three specimens. Each specimen shallhave a minimum distance of three pipe diameters between endclosure(s) and any miter joints in the fitting(s).7.3.2 Short-term Pressurization TestingQuick Burst ofNon-Failure testing shall be conducted. The “test

38、 sample” shallbe five specimens. Each specimen shall have a minimumdistance of three pipe diameters between end closure(s) andany miter joints in the fittings(s).8. Workmanship, Finish, and Appearance8.1 The manufacture of these fittings shall be in accordancewith good commercial practice so as to p

39、roduce fittingsmeeting the requirements of this specification. Fittings shall behomogeneous throughout and free of cracks, holes, foreigninclusions or other injurious defects. The fittings shall be asuniform as commercially practicable in color, opacity, density,and other physical properties.8.2 The

40、 procedure used for the heat fusion in the fabricationprocess shall be written and qualified in accordance with theTABLE 1 IPS Sizing System: Butt-Fusion End Dimensions, in.SizeIPSAverageODAMinimum Wall ThicknessBversus DR7.3 9 9.3 11 13.5 15.5 17 21 26 32.52 2.38 . 0.26 . 0.22 0.18 . 0.14 . . .3 3.

41、500 0.479 0.389 0.376 0.318 0.259 0.226 0.206 0.167 0.135 0.1084 4.500 0.616 0.500 0.484 0.409 0.333 0.290 0.265 0.214 0.173 0.1385 5.563 0.762 0.618 0.598 0.506 0.412 0.359 0.327 0.265 0.214 0.1716 6.625 0.908 0.736 0.712 0.602 0.491 0.427 0.390 0.315 0.255 0.2048 8.625 1.182 0.958 0.927 0.784 0.63

42、9 0.556 0.507 0.411 0.332 0.26510 10.750 1.473 1.194 1.156 0.977 0.796 0.694 0.632 0.512 0.413 0.33112 12.750 1.747 1.417 1.371 1.159 0.944 0.823 0.750 0.607 0.490 0.39214 14.000 1.918 1.556 1.505 1.273 1.037 0.903 0.824 0.667 0.538 0.43116 16.000 2.192 1.778 1.720 1.455 1.185 1.032 0.941 0.762 0.61

43、5 0.49218 18.000 2.466 2.000 1.935 1.636 1.333 1.161 1.059 0.857 0.692 0.55420 20.000 . . . 2.222 2.151 1.818 1.481 1.290 1.176 0.952 0.769 0.61522 22.000 . . . 2.444 2.366 2.000 1.630 1.419 1.294 1.048 0.846 0.67724 24.000 . . . 2.667 2.581 2.182 1.778 1.548 1.412 1.143 0.923 0.73826 26.000 . . . .

44、 . . 2.796 2.364 1.926 1.677 1.529 1.238 1.000 0.80028 28.000 . . . . . . 3.011 2.545 2.074 1.806 1.647 1.333 1.077 0.86230 30.000 . . . . . . 3.226 2.727 2.222 1.935 1.765 1.429 1.154 0.92332 32.000 . . . . . . . . . 2.909 2.370 2.065 1.882 1.524 1.231 0.98534 34.000 . . . . . . . . . 3.091 2.519 2

45、.194 2.000 1.619 1.308 1.04636 36.000 . . . . . . . . . 3.273 2.667 2.323 2.118 1.714 1.385 1.10842 42.000 . . . . . . . . . . . . . . . 2.710 2.471 2.000 1.615 1.29248 48.000 . . . . . . . . . . . . . . . 3.097 2.824 2.286 1.846 1.47754 54.000 . . . . . . . . . . . . . . . . . . 3.176 2.571 2.077 1

46、.662ATolerance on OD is 0.45 %.BEccentricity of wall shall not exceed 12 %.TABLE 2 DIPS Sizing System: Butt-Fusion End Dimensions, in.SizeDIPSAverageODAMinimum Wall ThicknessBversus DR9 11 13.5 17 21 26 32.53 3.96 0.389 0.360 0.294 0.233 0.189 0.153 0.1224 4.80 0.500 0.437 0.356 0.283 0.229 0.185 0.

47、1486 6.90 0.736 0.628 0.512 0.406 0.329 0.266 0.2138 9.05 0.958 0.823 0.670 0.533 0.431 0.348 0.27910 11.10 1.194 1.009 0.823 0.653 0.529 0.427 0.34212 13.20 1.417 1.200 0.978 0.777 0.629 0.508 0.40714 15.30 1.556 1.391 1.134 0.900 0.729 0.589 0.47116 17.40 1.778 1.582 1.289 1.024 0.829 0.670 0.5361

48、8 19.50 2.000 1.773 1.445 1.147 0.929 0.750 0.60020 21.60 2.222 1.964 1.600 1.271 1.029 0.831 0.66524 25.80 2.667 2.346 1.912 1.518 1.229 0.993 0.79430 32.00 . . . 2.909 2.371 1.883 1.524 1.231 0.98536 38.30 . . . 3.482 2.837 2.253 1.824 1.473 1.17942 44.50 . . . 4.046 3.297 2.618 2.119 1.712 1.3704

49、8 50.80 . . . 4.619 3.763 2.989 2.419 1.954 1.563ATolerance on OD is 0.45 %.BEccentricity of wall shall not exceed 12 %.F2206 143requirements of OPS 49 CFR Part 192.283 “Plastic Pipe:Qualifying Joining Procedures.”8.3 All personnel engaged in the heat fusion process shall bequalified in accordance with the requirements of OPS 49 CFRPart 192.285 “Plastic Pipe: Qualifying Persons to MakeJoints.”9. Test Methods9.1 GeneralThe test methods in this specification apply tofittings for use with pipe and tubing for gas, water, and otherengineered pipin