ANSI CSA AM HPRD 1-2013 Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containers.pdf

1、ANSI HPRD 1-2013Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersLegal Notice for StandardsCanadian Standards Association and CSA America, Inc. (operating as “CSA Group”) develop standards through a consensus standards development process approved by the Sta

2、ndards Council of Canada and the American National Standards Institute. This process brings together volunteers representing varied viewpoints and interests to achieve consensus and develop a standard. Although CSA Group administers the process and establishes rules to promote fairness in achieving

3、consensus, it does not independently test, evaluate, or verify the content of standards.Disclaimer and exclusion of liabilityThis document is provided without any representations, warranties, or conditions of any kind, express or implied, including, without limitation, implied warranties or conditio

4、ns concerning this documents fitness for a particular purpose or use, its merchantability, or its non-infringement of any third partys intellectual property rights. CSA Group does not warrant the accuracy, completeness, or currency of any of the information published in this document. CSA Group make

5、s no representations or warranties regarding this documents compliance with any applicable statute, rule, or regulation.IN NO EVENT SHALL CSA GROUP, ITS VOLUNTEERS, MEMBERS, SUBSIDIARIES, OR AFFILIATED COMPANIES, OR THEIR EMPLOYEES, DIRECTORS, OR OFFICERS, BE LIABLE FOR ANY DIRECT, INDIRECT, OR INCI

6、DENTAL DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES, HOWSOEVER CAUSED, INCLUDING BUT NOT LIMITED TO SPECIAL OR CONSEQUENTIAL DAMAGES, LOST REVENUE, BUSINESS INTERRUPTION, LOST OR DAMAGED DATA, OR ANY OTHER COMMERCIAL OR ECONOMIC LOSS, WHETHER BASED IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR ANY OTHER

7、 THEORY OF LIABILITY, ARISING OUT OF OR RESULTING FROM ACCESS TO OR POSSESSION OR USE OF THIS DOCUMENT, EVEN IF CSA GROUP HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, INJURY, LOSS, COSTS, OR EXPENSES.In publishing and making this document available, CSA Group is not undertaking to render pro

8、fessional or other services for or on behalf of any person or entity or to perform any duty owed by any person or entity to another person or entity. The information in this document is directed to those who have the appropriate degree of experience to use and apply its contents, and CSA Group accep

9、ts no responsibility whatsoever arising in any way from any and all use of or reliance on the information contained in this document.CSA Group is a private not-for-profit company that publishes voluntary standards and related documents. CSA Group has no power, nor does it undertake, to enforce compl

10、iance with the contents of the standards or other documents it publishes.Intellectual property rights and ownershipAs between CSA Group and the users of this document (whether it be in printed or electronic form), CSA Group is the owner, or the authorized licensee, of all works contained herein that

11、 are protected by copyright, all trade-marks (except as otherwise noted to the contrary), and all inventions and trade secrets that may be contained in this document, whether or not such inventions and trade secrets are protected by patents and applications for patents. Without limitation, the unaut

12、horized use, modification, copying, or disclosure of this document may violate laws that protect CSA Groups and/or others intellectual property and may give rise to a right in CSA Group and/or others to seek legal redress for such use, modification, copying, or disclosure. To the extent permitted by

13、 licence or by law, CSA Group reserves all intellectual property rights in this document.Patent rightsAttention is drawn to the possibility that some of the elements of this standard may be the subject of patent rights. CSA Group shall not be held responsible for identifying any or all such patent r

14、ights. Users of this standard are expressly advised that determination of the validity of any such patent rights is entirely their own responsibility.Authorized use of this documentThis document is being provided by CSA Group for informational and non-commercial use only. The user of this document i

15、s authorized to do only the following:If this document is in electronic form: load this document onto a computer for the sole purpose of reviewing it; search and browse this document; and print this document if it is in PDF format.Limited copies of this document in print or paper form may be distrib

16、uted only to persons who are authorized by CSA Group to have such copies, and only if this Legal Notice appears on each such copy.In addition, users may not and may not permit others to: alter this document in any way or remove this Legal Notice from the attached standard; sell this document without

17、 authorization from CSA Group; or make an electronic copy of this document.If you do not agree with any of the terms and conditions contained in this Legal Notice, you may not load or use this document or make any copies of the contents hereof, and if you do make such copies, you are required to des

18、troy them immediately. Use of this document constitutes your acceptance of the terms and conditions of this Legal Notice.Standards Update ServiceANSI HPRD 1-2013March 2013Title: Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersTo register for e-mail notifica

19、tion about any updates to this publication go to shop.csa.ca click on CSA Update ServiceThe List ID that you will need to register for updates to this publication is 2422554.If you require assistance, please e-mail techsupportcsagroup.org or call 416-747-2233.Visit CSA Groups policy on privacy at cs

20、agroup.org/legalto find out how we protect your personal information.CSA GroupAmerican National Standards InstituteThe Canadian Standards Association (operating as “CSA Group”), under whose auspices this National Standard has been produced, was chartered in 1919 and accredited by the Standards Counc

21、il of Canada to the National Standards system in 1973. It is a not-for- profit, nonstatutory, voluntary membership association engaged in standards development and certification activities.CSA Group standards reflect a national consensus of producers and users including manufacturers, consumers, ret

22、ailers, unions and professional organizations, and governmental agencies. The standards are used widely by industry and commerce and often adopted by municipal, provincial, and federal governments in their regulations, particularly in the fields of health, safety, building and construction, and the

23、environment.Individuals, companies, and associations across Canada indicate their support for CSA Groups standards development by volunteering their time and skills to Committee work and supporting CSA Groups objectives through sustaining memberships. The more than 7000 committee volunteers and the

24、2000 sustaining memberships together form CSA Groups total membership from which its Directors are chosen. Sustaining memberships represent a major source of income for CSA Groups standards development activities.CSA Group offers certification and testing services in support of and as an extension t

25、o its standards development activities. To ensure the integrity of its certification process, CSA Group regularly and continually audits and inspects products that bear the CSA Group Mark.In addition to its head office and laboratory complex in Toronto, CSA Group has regional branch offices in major

26、 centres across Canada and inspection and testing agencies in eight countries. Since 1919, CSA Group has developed the necessary expertise to meet its corporate mission: CSA Group is an independent service organization whose mission is to provide an open and effective forum for activities facilitati

27、ng the exchange of goods and services through the use of standards, certification and related services to meet national and international needs.The American National Standards Institute (ANSI), Inc. is the nationally recognized coordinator of voluntary standards development in the United States thro

28、ugh which voluntary organizations, representing virtually every technical discipline and every facet of trade and commerce, organized labor and consumer interests, establish and improve the some 10,000 national consensus standards currently approved as American National Standards.ANSI provides that

29、the interests of the public may have appropriate participation and representation in standardization activity, and cooperates with departments and agencies of U.S. Federal, state and local governments in achieving compatibility between government codes and standards and the voluntary standards of in

30、dustry and commerce.ANSI represents the interests of the United States in international nontreaty organizations such as the International Organization for Standardization (ISO) and the International Electrotechnical Commission (IEC). The Institute maintains close ties with regional organizations suc

31、h as the Pacific Area Standards Congress (PASC) and the Pan American Standards Commission (COPANT). As such, ANSI coordinates the activities involved in the U.S. participation in these groups.ANSI approval of standards is intended to verify that the principles of openness and due process have been f

32、ollowed in the approval procedure and that a consensus of those directly and materially affected by the standards has been achieved. ANSI coordination is intended to assist the voluntary system to ensure that national standards needs are identified and met with a set of standards that are without co

33、nflict or unnecessary duplication in their requirements.For further information on CSA Group services, write toCSA Group 5060 Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6Responsibility of approving American standards rests with theAmerican National Standards Institute, Inc.25 West 4

34、3rd Street, Fourth floor New York, NY 10036ISBN 9781771392457 2013 CSA GroupAll rights reserved. No part of this publication may be reproduced to any form whatsoever without the prior permission of the publisher.Published in March 2013 by CSA Group A not-for-profit private sector organization 5060 S

35、pectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5N6 To purchase standards and related publications, visit our Online Store at shop.csa.caor call toll-free 1-800-463-6727 or 416-747-4044.TMA trade-mar k of the Canadian S tandards Association and CSA America Inc., operating as “CSA Group”Amer

36、ican National Standards Institute, Inc.Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersANSI HPRD 1-2013ANSI HPRD 1-2013Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group 1ContentsJoint Automo

37、tive Technical Committee 4PRD1/HPRD1 Joint Technical Advisory Group on Standards for Pressure Relief Devices for Natural Gas Vehicles (NGV) and Hydrogen Vehicle Fuel Containers 6Preface 81 Scope 101.2 Relevant documents 101.3 Informative annex 101.4 Notes 112 Reference publications 113 Definitions 1

38、34 Service conditions 134.1 General 134.2 Design service life 134.3 Nominal working pressure 134.4 Durability test cycles 134.5 Temperature range 145 Quality assurance 145.1 General 145.2 Quality system 145.3 Independent inspection 145.3.1 General 145.3.2 System audit 145.3.3 Inspectors duties 156 G

39、eneral requirements 156.1 Material requirements 156.2 Design requirements 166.3 Flow capacity 166.4 Rework and repair 166.5 Failure modes and effects analysis (FMEA) 167 Design qualification testing 167.1 General 167.2 Pressure cycling 197.3 Accelerated life 197.3.1 General 197.3.2 Test method 197.3

40、.3 Accelerated life temperature 197.3.4 Acceptable results 207.4 Thermal cycling 20ANSI HPRD 1-2013Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group 27.5 Accelerated cyclic corrosion 207.5.1 Procedure 217.5.2 Instructions 227.6 Autom

41、otive fluids exposure 227.6.1 Method 227.6.2 Fluids 227.6.3 Pass criteria 227.7 Ultraviolet resistance of external surfaces 237.7.1 Pass criteria 237.8 Atmospheric exposure test 237.8.1 Oxygen aging 237.8.2 Ozone 237.9 Stress corrosion cracking resistance 237.10 Impact due to drop and vibration 247.

42、10.1 Impact due to drop 247.10.2 Vibration 247.11 Leakage 247.12 Bench top activation 257.12.1 General 257.13 Flow capacity 267.14 High pressure activation and flow rate 267.14.1 Test Setup 267.14.2 Test procedure 277.14.3 Data analysis and availability 277.14.4 Acceptable results 278 Inspection and

43、 acceptance testing 278.1 Inspection and acceptance testing plan 278.2 Inspectors responsibilities 278.3 Inspection of system critical components 278.4 Leak testing 279 Production batch testing 289.1 General 289.2 Production batch sizes 289.2.1 General 289.2.2 Fusible materials 289.2.3 Pressure reli

44、ef devices 289.3 Pressure relief device components 289.4 Thermal activation verification 289.4.1 General 289.4.2 High temperature soak 289.4.3 Activation 2910 Marking 2910.1 Required information 2910.2 Marking methods 2911 Component literature 29ANSI HPRD 1-2013Thermally activated pressure relief de

45、vices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group 3Annex A (informative) Subsystem and vehicle level considerations 31ANSI HPRD 1-2013Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group 4Joint Automotive Te

46、chnical CommitteeL.R. Gambone Powertech Labs Inc, Surrey, British ColumbiaChairRepresenting Research/TestingR. Stephenson Motor Vehicle Fire Research Institute, La Canada, California, USARepresenting Gas SupplierJ.P. Cohen Air Products and Chemicals Inc., Allentown, Pennsylvania, USAS. Sinclair Sout

47、hern California Gas Company, Los Angeles, California, USARepresenting General InterestsD.B. Horne Clean Vehicle Education Foundation, Acworth, Georgia, USAJ.B. Dimmick Clean Vehicle Education Foundation, Waukesha, Wisconsin, USAAlternateJ.F. Jordan Agility Fuel Systems, Cook, Minnesota, USARepresent

48、ing Individual MembersS. Katz S. Katz and Associates Inc., North Vancouver, British ColumbiaRepresenting Producer InterestN.L. Newhouse Lincoln Composites, Inc, Lincoln, Nebraska, USAR. Oatman Lincoln Composites, Inc, Lincoln, Nebraska, USAAlternateANSI HPRD 1-2013Thermally activated pressure relief

49、 devices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group5V.R. Sage General Motors of Canada Limited, Oshawa, OntarioN. Sirosh Quantum Fuel Systems Technologies Worldwide, Inc., Lake Forest, California, USAM. Spears SSP Fittings Corp., Twinsburg, Ohio, USAJ. Cairns CSA Group, Cleveland, Ohio, USASr. Project ManagerANSI HPRD 1-2013Thermally activated pressure relief devices for compressed hydrogen vehicle fuel containersMarch 2013 2013 CSA Group 6PRD1/HPRD1 Joint Technical Advisory Group on Standards for Pressure Relief Devices f