ARMY MIL-P-43155 F-1984 PRINTING PLANT SPECIAL WARFARE TRANSPORTABLE (LIGHTWEIGHT) MODEL 800《800型便携式(轻型)特种作战用制印设备》.pdf

1、FEDERAL I MIL-P-43155F 36 7779706 0248687 2 m MIL-P-43155F(GL) 30 March 1984 SUPERSEDING MIL-P-43155E(GL) 13 May 1977 MILITARY SPECIFICATION PRINTING PLANT, SPECIAL WARFARE, TRANSPORTABLE, (LIGHTWEIGHT) MODEL 800 This specification is approved for use by the Natick Research and Development Center, D

2、epartment of the Army and is available for use by all Departments and Agencies of the Department of Defense. 1. SCOPE 1.1 Scope. This document covers a transportable printing plant (see 6*1). 2. APPLICABLE DOCUMENTS 2.1 Government documents. Unless otherwise specified, the following docu- ments of t

3、he issue in effect on date of invitation for bids or request for proposal, form a part of this document to the extent specified herein, SPECIFICATIONS AA-C-291 - Chair, Folding (Steel) AA-S-700 - Stools, Filing and General Purpose, Steel GG-M-95 - Magnifier and Reducing Glass GG-P-725 - Psychrometer

4、s QQ-A-200/9 - Aluminum Alloy Bar, Rod, Shapes, Tube, and Wire, QQ-A-225/8 - Aluminum Alloy 6061, Bar, Rod, Wire and Special QQ-A-250/11 - Aluminum Alloy 6061, Plate and Sheet Extruded, 6063 Shapes; Rolled, Drawn or Cold Finished Beneficial comments (recommendations, additions, deletions) and any pe

5、rtinent data which may be of use in improving this document should be addressed to: U.S. Army Natick Research and Development Center, Natick, MA 01760 by using the self-addressed Standardization Document Improve- ment Proposal (DD Form 1426) appearing at the end of this document or by letter. FSC 36

6、10 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-43 155F( GL) TT-C-490 - Cleaning Methods and Pretreatment of Ferrous Surfaces TT-E-529 - Enamel, Alkyd, Semigloss for Organic Coatings MILITARY MIL-P-116 - MIL-P-514 - MIL-W-530 - MIL-C-3432 -

7、MIL-C-5541 - MIL-G-3859 - MIL-C-10578 - MIL-C-40060/1- Preservation Methods of Plates, Identification, Instruction and Marking, Webbing, Textile, Cotton, General Purpose, Natural Cables, (Power and Special Purpose) and Wire, Chemical Conversion Coatings or Aluminum and Aluminum Grease Gun, Hand Oper

8、ated, Lever, Push and Screw Corrosion Removing and Metal Conditioning Compound Cabinet, Storage, Steel: Map Reproduction, Double Blank or in Colors Electrical (300 and 600 Volts) Alloys Type (Phosphoric Acid Base) Door STANDARDS MI LI TARY MIL-STD-105 - Sampling Procedures and Tables for Inspection

9、by MIL-STD-129 - Marking for Shipment and Storage MIL-STD-1474 - Noise Limits for Army Material Attributes DRAWINGS U.S. ARMY NATICK RESEARCH AND DEVELOPMENT CENTER 6-1-5889 - Two Color Test Target 6- 1-75 O0 - Printing Plant, Special Warefare, Transportable, 6-1-7501 - Partition Assembly Darkroom 6

10、1-7531 - Press Shelter Assembly (Lightweight) Model 800; Drawing List ? (Copies of documents required by manufacturers in connection with specif ic acquisition functions should be obtained from the contracting activity or as directed by the contracting officer.) 2 Provided by IHSNot for ResaleNo re

11、production or networking permitted without license from IHS-,-,-, L. -:. . , ,:.- MIL-P-43LSSF 36 7777906 0248687 6 MIL-P-43 155F( GL) OTHER GOVERNMENT DOCUMENTS Laws and Regulations 49 CFR - Motor Carrier Safety Regulations (The Code of Federal Regulations (CFR) and the Federal Register (FR) are fo

12、r - sale on a subscription basis by the Superintendent of Documents, U.S. Government Printing Office, Washington, DC 20402. When indicated, reprints of certain regulations may be obtained from the Federal agency responsible for issuance thereof.) 2.2 Other publications. Unless otherwise specified, t

13、he following documents of the issue on date of invitation for bids or request for proposal, form a part of this document to the extent specified herein. AKERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM) A 108 - Steel, Bars, Carbon, Cold-Finished A 109 - Steel, Carbon, Cold-Rolled Strip A 167 - Stain

14、less and Heat-Resisting Chromium-Nickel Steel, Plate, Sheet, and Strip A 569 - Steel, Carbon, Hot-Rolled Sheet and Strip, Commercial Quality D 3951 - Standard Practice for Commercial Packaging (Application for copies should be addressed to the American Society for Testing and Materials, 1916 Race St

15、reet, Philadelphia, PA 19103.) AMERICAN WELDING SOCIETY Standard Qualification Procedure for the American Welding Society (Application for copies should be addressed to the American Welding Society, 2501 Northwest 7th Street, Miami, FL 33125.) AMERICAN SOCIETY OF MECHANICAL ENGINEERS Welding Qualifi

16、cations of the American Society of. Mechanical Engineers (Application for copies should be addressed to the American Society of Mechanical Engineers, 345 East 47th Street, New York, NY 10017.) 3 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-I MLL-P

17、43155F 36 9979406 0248640 2 W NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) NFPA No. 70 - National Electrical Code (Application for copies should be addressed to the National Fire Protection Association, 60 Batterymarch Park, Quincy, MA 02169.) ASSOCIATION OF AMERICAN RAILROADS Rules Governing Commod

18、ities in Closed or Open Top Cars (Application for copies should be addressed to the Association of American Railroads, 59 East Van Buren Street, Chicago, IL 60605.) (Technical society and technical association documents are generally available or reference from libraries. and using Federal agencies

19、o ) They are also distributed among technical groups 2.3 Order of precedence. In the event of a conflict between the text of this document and the references cited herein, the text of this document shall take precedence 3. REQUIREMENTS 31 Alternate components. Components offered as equivalent to com

20、ponents specified herein and on the referenced drawings as a specific manufacturers equal shall be functionally equal with the manufacturers part number identi- fied. product shall not rivet holes are drilled or peened at time of assembly; burrs at rivet holes are removed. Threaded fasteners are not

21、 broken, stripped or loose. 3.9 Surfaces of parts to be welded are free from oxide, scale, paint, grease, and other foreign matter, 3.9.2 4.2.4 End item inspection. 4.2.4.1 End item visual examination. The end item shall be examined for the defects listed in table IV. The lot size shall be expressed

22、 in units of completely assembled printing plants. inspection level shall be II and the acceptable quality level (AQL), expressed in terms of defects per hundred units, shall be 2.5 for major defects and 6.5 for total.(major and minor combined) defects. The sample unit shall be one printing plant. T

23、he TABLE IV. End item visual defects Classification Examine Defect Major Minor Finish Color not as specified Blistered, peeled, chipped, or area of Poor touch-up, orange peel, color no film separation, smudge, scale, scratched, stained, overspray, sag, imprint, or foreign matter imbedded 13 Provided

24、 by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-HIL:P-Y3155F 36 9794906 02q700 I O TABLE IV, End item visual defects (contd) Classif ication Examine Defect Major Minor Design, construction and workmanship, general (applicable to all components and assemblies

25、) Welding Belts, nuts, screws, studs and other types of threaded fasteners Rivets (when requirec Electrical assembly Any component or part missing or not specified type or size Fractured, split, punctured, torn, dented, creased, deteriorated, or malformed alignment Component misplaced or not in prop

26、er Component loose Sharp burr or edge or sliver Any operation omitted or not properly perf ormed Any functioning component that is in- operative or will not operate as intended Any functioning component that requires abnormal force to be operated or not interchangeable Any adjustable assembly that c

27、annot be ad jus ted Any assembly not properly adjusted Any component not readily accessible for servicing where required Missing, incomplete, cracked, fractured, not fused Undercut, not smooth and uniform, or scale or flux deposits not removed Broken, stripped, tight fractured, or not ) Broken, not

28、peenel or insufficiently peened, or loose Wiring cut, abraded, or not properly Adequate slack not provided for wiring installed or joined to relieve strain X X X X X X X X X X X X X X X X 14 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-MIL-P-43155

29、F 36 = 7977906 0248703 3 W TABLE IV. End item visual defects (contd) Classification Examine Defect Major Minor Gauges, instruments, Not properly mounted or not specified a controls and thermom- type or capacity X eter Not free of foreign matter X Marking Missing, incomplete, not legible, not specifi

30、ed type or size, or not in proper location x 4.2.4.2 End item dimensional examination. The end item shall be examined for conformance to the dimensions specified in this document and on the drawings. Any dimension not within the specified tolerance shall be classified as a defect. The lot size shall

31、 be expressed in unit of printing plants. The sample unit shall be one printing plant. The inspection level shall be S-2 and the AQL, expressed in terms of defects per hundred units, shall be 6.5. 4.2.4.3 End item testing. Each end item shall be tested as specified in 4.3.1, 4.3.2 and 4.3.3. Any tes

32、t failure shall be cause for rejection of the end item. 4.2.5 Packaging inspection. Examination shall be made to determine that preservation, packing, and marking comply with section 5 requirements, Any deviation from specified requirements shall be cause for rejection, 4.3 Methods of inspection. 4.

33、3.1 Sight levels. Settings of exterior lateral and longitudinal sight levels shall be checked for compliance with 3.4.1 using an 18-inch carpenters level, with a properly set vial, as follows: (a) The setting of the lateral exterior sight level shall be checked with the carpenters level placed over

34、the lateral centerline of the interior floor surface with the ,vial over the intersection of the lateral and longitudinal centerline. (b) The setting of the longitudinal sight level shall be checked with the carpenters level placed over the longitudinal centerline of the interior floor surface, with

35、 the vial of the level over the intersection of the longitudinal and lateral centerlines. Any disagreement in the readings of the exterior lateral sight levels, exterior longitudinal sight levels and interior test levels shall constitute -failure of this tes t. 15 Provided by IHSNot for ResaleNo rep

36、roduction or networking permitted without license from IHS-,-,-4.3.2 Rain test. rate of 3 inches, plus or minus 1 inch per hour as measured at the surface of the equipment by a U.S. Weather Bureau type gauge. The rainfall shall be produced by means of a water spray nozzle of such design that the wat

37、er is emitted in the form o droplets. The angle of rainfall shall be varied up to 45 degrees from vertical, The rainfall shall be dispersed uniformly over the test area within rainfall limits specified above. Each of the four sides including the air conditioner shall be exposed to the rainfall for n

38、ot less than 15 minutes for total duration of not less than 1 hour, Each side exposure shall include exposure of the top. of water or dampness within the shelter shall constitute failure of this test, The printing plant shall be exposed to simulated rainfall at the Any evidence 4.3.3 Performance tes

39、t, Each completed shelter shall be connected to a suitable electric power source, the water storage system shall be filled to capacity and equipment operated as follows: a, b. C. d, e, . g. h. i. je k, 1. m. n. O. Vacuum Frame - Check vacuum for evenness of light distribution by means Contact Print

40、Light - Check timer and light operation. Water tank/drain system - Pump water from tank, 1 quart at a time, of gray scale and screens. using electrical switch. Insure drain allows removal of water from basin without leaks. Air conditioner - Operate each air conditioner, using all modes of operation

41、cool, vent, low heat and high heat. Determine temperature change by observing thermostat 680-70oF/45-50 percent psychometer humidity. Varigraph - Prepare test display lettering in accordance with test artwork. Phototypesetter - Prepare text operating phototypesetter for 2 hours. Light Tables - Turn

42、lights on and check for illumination. Viewing Light - Turn lights on and check for illumination. Vertical Camera - Determine parallel alignment by using graph method, Optically check dimensional stability at 25, 50, 100, 200 and 400 percent. PMT Processor - Operate using camera prepared test materia

43、l. Film Dryer - Process 12 wet ortho sheets. Duplicator/Press w/colorhead - Produce 20 reams of printed material, at variable speeds. Run for at least 1 hour at 10,000 impressions per hour 5 inches leaflets. Check for feathering and incomplete cuts. outlets. Paper Cutter - Cut 20 reams of 11 by 17 i

44、nches paper stock into 3 by Electrical system - Check on lights, switch, buttons and electrical Doors/Drawers - Check on doors and drawers for smooth operation, Any electrical or mechanical malfunction, leak in the water supply or drainage system or deviation in quality of duplicating machine output

45、 shall constitute failure of this test (see 3.4.2). 16 Provided by IHSNot for ResaleNo reproduction or networking permitted without license from IHS-,-,-NIL-P-43155F 36 7777906 0248703 7 9 a t e O 4.3.4 Roadability. Following successful completion of tests specified in 4.3.3, the complete printing p

46、lant, with all contents, shall be secured as specified in 5.1.1.2.1 and mounted on Government furnished vehicle and subjected to a 100 mile road test. The vehicle shall be driven at top legal speed, or as road conditions permit, for this type equipment. Not less than 50 percent of the test course sh

47、all be unimproved roads such as earth or partially surfaced gravel, and the remainder shall be improved roads such as concrete, asphalt, or macadam. The test shall include not less than 20 quick starts and stops of the vehicle on grades of not less than 5 percent or greater than 10 percent. Fifty pe

48、rcent of the starts and stops shall be made on ascending grades and 50 percent on descending grades. test need not be repeated during the life of the contract providing subsequent printing plates are identical to the units tested and accepted. of the test, the printing plant shall be reinspected in

49、accordance with 4-2.3.1 and retested as specified in 4.3.2 and 4.3.3. of the road test shall constitute failure of the test. This At the completion Any nonconformance noted on completion 4.3.5 Center of balance marking. The location of the center of balance marking shall be tested for compliance with 3.6.1.4 b placing the fully equipped shelter, with all supplies properly stored on a pipe roller. The shelter shall then be moved on