ASTM A903 A903M-1999(2012)e1 Standard Specification for Steel Castings Surface Acceptance Standards Magnetic Particle and Liquid Penetrant Inspection《钢铸件磁性粒子和液体渗透检验的表面验收标准的标准规范》.pdf

1、Designation: A903/A903M 99 (Reapproved 2012)1Standard Specification forSteel Castings, Surface Acceptance Standards, MagneticParticle and Liquid Penetrant Inspection1This standard is issued under the fixed designation A903/A903M; the number immediately following the designation indicates the yearof

2、original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTETable 1 was editorially corrected in February 2016.1. Scope1.1 Thi

3、s specification covers acceptance criteria for thesurface inspection of steel castings when nondestructivelyexamined by magnetic particle or liquid penetrant inspection.1.2 This specification is to be used wherever the inquiry,contract, order, or specification states that the acceptancestandards for

4、 magnetic particle or liquid penetrant inspectionshall be in accordance with Specification A903/A903M.1.3 The values stated in either inch-pound units or SI unitsare to be regarded separately as standard. Within the text the SIunits are shown in brackets. The values stated in each systemare not exac

5、t equivalents; therefore each system must be usedindependently of the other. Combining values from the twosystems may result in a nonconformance with this specifica-tion.2. Referenced Documents2.1 ASTM Standards:2E165 Practice for Liquid Penetrant Examination for GeneralIndustryE709 Guide for Magnet

6、ic Particle Testing3. Terminology3.1 Definitions:3.1.1 linear indicationsan indication whose length isequal to or greater than three times its width shall be classifiedas a linear indication.3.1.2 nonlinear indicationsan indication whose length isless than three times its width shall be classified a

7、s nonlinear.3.1.3 relevant indicationsrelevant indications are indica-tions which result from mechanical discontinuities. Only indi-cations whose major dimension exceeds116 in. 1.6 mm shallbe considered relevant.4. Ordering Information4.1 The inquiry and order should indicate the followinginformatio

8、n:4.1.1 Nondestructive PracticeTest Method E165 for liq-uid penetrant inspection or Guide E709 for magnetic particleinspection. Unless a specific technique within a practice isspecified, the choice shall be the option of the manufacturer.4.1.2 Personnel Qualifications.4.1.3 Extent of InspectionThe n

9、umber of castings and theextent of casting surfaces to be examined.4.1.4 Acceptance LevelIf more than one acceptance levelis specified for different locations, a nondestructive test draw-ing identifying acceptance levels and locations should accom-pany the inquiry and order.4.1.5 Supplementary Requi

10、rements, if any.5. Personnel Qualifications5.1 Personnel performing examination shall be qualified inaccordance with an acceptable written procedure as agreedupon between the purchaser and manufacturer.6. Evaluation of Indications6.1 All relevant indications shall be evaluated in terms ofthe accepta

11、nce criteria.6.2 Mechanical discontinuities are indicated by bleed-out ofthe penetrant or retention of the magnetic particle examinationmedium. However, false indications may be produced bylocalized surface irregularities, metallurgical discontinuities, ormagnetic permeability variations. Any indica

12、tion in excess ofthe acceptance criteria which is believed to be false may bereexamined. Surface conditioning may precede reexamination.When agreed upon between the manufacturer and purchaser,the liquid penetrant method may be used to verify the presenceof surface discontinuities which had been prev

13、iously indicatedby the magnetic particle method.1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and Related Alloys and is the direct responsibility of SubcommitteeA01.18 on Castings.Current edition approved March 1, 2012. Published April 2012. Originallya

14、pproved in 1991. Last previous edition approved in 2007 as A903/A903M-99(2007). DOI: 10.1520/A0903_A0903M-99R12E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to t

15、he standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States16.3 Broad areas of fluorescence, pigmentation, or particleaccumulation which may mask indications of discontinuitiesare unacceptable

16、, and such areas will be cleaned and reexam-ined.7. Acceptance Criteria7.1 Individual relevant linear and nonlinear indicationsexceeding the specified acceptance levels in Table 1 areunacceptable.7.2 Ten or more relevant indications, although individuallyacceptable, are collectively unacceptable whe

17、n they occur inany 6 in.238.7 cm.2 of casting surface, with the majordimension of this area not to exceed 6 in. 152 mm taken inthe most unfavorable orientation relative to the indicationsbeing evaluated.7.3 When the casting surface is being inspected to Accep-tance Levels I, II, or III the following

18、 relevant indications,although individually acceptable are collectively unacceptablewhen they are grouped as described in 7.3.1 and 7.3.2.7.3.1 Four or more in a line, separated by116 in. 1.6 mmor less edge-to-edge.7.3.2 Four or more that are clustered and individuallyseparated from the nearest adjo

19、ining indication by116 in. 1.6mm or less edge-to-edge.7.4 When the casting surface is being inspected to Accep-tance Levels IV or V, individually acceptable relevant indica-tions grouped as described in 7.3.1 and 7.3.2 shall be consid-ered a single relevant linear and nonlinear indicationrespectivel

20、y, and be evaluated in accordance with 7.1.8. Certification8.1 The manufacturer shall certify that inspection wasperformed in accordance with the appropriate practice (TestMethod E165 for liquid penetrant inspection or Guide E709 formagnetic particle inspection) and that the parts were found tomeet

21、the requirements of the specified inspection level ofSpecification A903/A903M (including year-date).8.2 When certified test reports are required by the purchaser,Supplementary Requirement S1 shall be specified.SUPPLEMENTARY REQUIREMENTSThe following supplementary requirements shall apply only when s

22、pecified by the purchaser in thecontract or order.S1. Certified Test ReportsS1.1 A certified test report shall be furnished by themanufacturer, listing the following as a minimum:S1.1.1 Customer name,S1.1.2 Purchase order number,S1.1.3 Material,S1.1.4 Description of part,S1.1.5 Vendor name,S1.1.6 ND

23、E procedure,S1.1.7 Acceptance criteria,S1.1.8 Vendor control number,S1.1.9 Name of inspector, andS1.1.10 Inspector qualification level.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this stand

24、ard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andi

25、f not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, wh

26、ich you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,

27、United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard m

28、ay also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 1 Surface Inspection Acceptance Criteria Indication Size,in. mmType Level I Level II Level III Level IV Level VLinear116 1.618 3.2316 4.814 6.438 9.5Nonlinear18 3.2316 4.8 316 4.814 6.438 9.5 Inch-pound units were editorially correctedA903/A903M 99 (2012)12